ABSCO SHEDS BUSH RANGER 3023BRK Manual Download

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Absco Industries

Assembly Instruction Manual

ABSCO BUSH RANGER SHED

MODEL: 3023BRK

3.00mW x 2.26mD x 2.30mH

Model: 3023BRK

09/10/2018

1.1

ROLLER SHUTTER FINAL ASSEMBLY

The handles can be mounted at any width along the locking bar.
Critical dimensions for drilling a handle are shown below

Fasten with two M4x15mm button hd screws per handle.

The two guides require cutouts to accept the locking bars of
the roller shutter. Critical dimensions of the cutout are shown
below.

*NOTE: If rubber is fi tted to the bottom slat
then make this dimension 11mm.
An uneven slab or misalignment of parts
during construction may mean you have to
alter these dimensions to suit.

Internal view of roller shutter

Holes to be drilled are

5mm diameter

Detail shown without

framing or sheeting

*5.5

VIEW G

Looking inside the guide track

Summary of Contents for BUSH RANGER 3023BRK

Page 1: ... please contact us admin absco com au or 1800 029 701 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MANUAL SHED MODEL 23151GK 21 11 2017 CONCRETE SLAB 2360mm 1620mm FRONT 2 26m SIDE 1 52m HEIGHT 1 95m We thank you for choosing an Australian made shed For further assistance please visit our detailed instructional video library at Http www abscosheds com au watch videos At ABSCO Industries we are always loo...

Page 2: ...site you will need to lodge a site plan to your local council SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page If using a rebated slab ensure that all frame uprights are trimmed 25mm TOOLS REQUIRED SAFETY NOT...

Page 3: ... 1546mm X 773mm 45A GABLE L H L 1475mm 16L GABLE R H L 1475mm 16R 2 2 13A BRACE L 393mm COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY MAIN PACK CARTON FITTINGS ACCESSORIES PACKET ZARSP 1 RIDGE BEAM JOINER L 450mm 17 7 CHANNEL SET 1 RIDGE BEAM 6 STEEL SHEET 2034mm X 773mm H30 STEEL SHEET 2034mm X 773mm H31 1 RIDGE BEAM 1 Check off all components 4 6 97BL L 1147mm L...

Page 4: ... L 1496 5mm 77C CHANNEL CHANNEL L 1496 5mm 81A CHANNEL CHANNEL L 1496 5mm 77B CHANNEL CHANNEL L 1496 5mm 77C CHANNEL CHANNEL L 1496 5mm 81A CHANNEL CHANNEL L 1496 5mm 77B CHANNEL 81AR 77CR 77BR 2 Part No Here 2 81M CHANNEL L 329mm 81M 93R JAMB L 797mm 1 Part No Here 93L JAMB L 1537mm 1 Part No Here 4 87A LIP TRIM L 1546mm 87A Check off all components HJ2 JAMB L 2034mm 59EL 81CL 78BL 78BR 81CR 59ER...

Page 5: ...ENTS 2 1 14A CAP GABLE L 170mm COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY PHILLIPS HEAD DRIVER 1 1 CSJ 11 CHANNEL JOINER L 200mm 7 9 3mm 0 12 DRILL BIT 1 HEX TEK SCREW DRIVER BIT 1 ASSEMBLY INSTRUCTION MANUAL 24 SELF DRILLING HEX HEAD TEK SCREWS NO HOLE REQUIRED 1 Check off all components 8G x 3 8 SELF TAPPING SCREWS 220 PK IM PACK220 8G x 3 8 SELF TAPPING SCRE...

Page 6: ...EL L 2300mm 40 80 CHANNEL L 2070mm 40 80 CHANNEL L 2034mm 40 80 CHANNEL L 1484mm 40 80 CHANNEL L 100mm 40 80 CHANNEL L 240mm 40 80 CHANNEL L 285mm 40 80 10 HIGH FRONT FRAME FITTINGS PACK CONTENTS 1 MULTI PURPOSE BRACKET SMALL TRIANGULAR PLATE 150 SELF DRILLING 16mm TEK SCREWS 10mm DYNABOLTS 6 2 KO420 CHANNEL L 420mm 40 80 2 KO267 CHANNEL L 267mm 40 80 C2034 N2070 C2300 M1484 K0267 K0285 C0240 C010...

Page 7: ...In order to split the sheet lay it on the ground and lift and fold one end until the perforations have cleanly snapped Discard the middle piece as scrap when convenient Fold the scrap piece in half two or three times and throw in garbage Check sheet for perforations Fold first side of sheet until free Fold middle section of sheet until free Discard middle piece SCRAP SCRAP SCRAP SCR AP SCRAP SCRAP...

Page 8: ... the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required fo...

Page 9: ...d of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined channe...

Page 10: ...els may have holes in them You will need to redrill holes where CSJ joining channel covers them Join together 22x channel sections using 11x channel joiners Part CSJ 1x 81AR 1x 81AL 1x 77CR 1x 77CL 1x 77BR 1x 77BL 2253mm 88 7 2x 59ER 2x 59EL 4x 81CR 4x 81CL 2x 78BR 2x 78BL 1x 81A 1x 77C 1x 77B 2x 59E 4x 81C 2x 78B 2993mm 117 8 81AL 81AR 77BL 77BR 77CR 77CL 59EL 81CL 78BL 59ER 81CR 78BR ...

Page 11: ...s a 50mm overlap of the ridge caps when the beams are in position Step 2 Use the ZARSP to connect at the centre of the two ridge beams Be sure it is pushed in fully Step 3 Turn over the ridge beam Measure 250mm from the middle along the centre of one ridge beam mark spacings of 50mm Fasten with a Tek screw at each marking Repeat to the other side of the ridge beam assembly TIP Predrilling each hol...

Page 12: ...ruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 12 PRE ASSEMBLY OF SPLICED RIDGE BEAM 1x 97BL 1x 97BR 1x 97B 2253mm Overall length ZARSP 225mm 16mm 16mm 1 required 97BL 97BR ...

Page 13: ...Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 13 OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 78B 87A 87A 87A 87A 81C 81C 45A 45A 45A 45A 45A 45A 14A 97B ...

Page 14: ...ANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 14 OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS H30 H31 H31 H30 1 6 R 1 6 L 81A 77B H30 H31 H31 H30 H30 H30 81M 77C 81M 93L H39B H39B 1 6 L 1 6 R HJ2 HJ2 93R 59E 59E 81C ...

Page 15: ...BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 15 REAR PANEL ASSEMBLY 1 required H30 H31 H31 H30 SNAPT TE i SNAPT TE i 77B 81A Turn the panel over Fit the two large gables 16L 16R to the inside face of the top channel 77B Outside of shed Inside of shed 77B H30 77B H30 ...

Page 16: ...struction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 16 ROOF PANEL ASSEMBLY 2 required Fit 81C to edge of sheet with pre punched holes 78B 87A 81C 87A D D D D D D 45A 45A 45A ...

Page 17: ... Industries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 17 SIDE PANEL ASSEMBLY 2 required H30 H30 H31 SNAPT TE i SNAPT TE i 59E 81C ...

Page 18: ...RM BOXED SECTIONS JOIN PART NUMBERS C2300 C0240 FIT THE CHANNELS WHICH FORM THE BOXED SECTIONS TOGETHER WITH THE SMALLER EDGE NEATLY INSIDE THE LARGER EDGE FASTEN WITH SCREWS AT 300mm SPACINGS WHERE POSSIBLE REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS TRIANGULAR PLATE MULTI PURPOSE BRACKETS N2070 C2034 C0100 K0285 M1484 C0240 RIDGE PLATE C2300 KO267 K0420 NOTE THESE FRAMES WILL NEED TO BE TRIM...

Page 19: ... TO THE EXTERIOR SIDE OF THE FRAME SECURE THE RIDGE PLATE TO THE INTERIOR SIDE OF THE FRAME 40mm ALL SECTIONS LAYOUT ALL SECTIONS AS SHOWN IN THE SAME MANNER AS THE PORTAL FRAME NOTE IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE USE 16mm SELF DRILLING SCREWS JOIN ALL COMPONENTS TOGETHER WITH THREE S...

Page 20: ...l ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 20 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 1 Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions ...

Page 21: ...Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 21 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 2 Understand where components are to be positioned ...

Page 22: ...sco Industries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 22 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 3 Join C0100 to C2034 ...

Page 23: ...sco Industries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 23 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 4 Join C2034 to M1484 ...

Page 24: ... Industries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 24 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 5 Join K0285 to C2034 N2070 ...

Page 25: ... Industries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 25 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 6 Fit mulitpurpose brackets ...

Page 26: ...ustries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 26 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 7 Assemble the C0240 C2300 sections ...

Page 27: ...Industries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 27 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 8 Join all sections together ...

Page 28: ...ries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 28 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 9 Turn over frame and repeat steps 4 to 8 ...

Page 29: ...ndustries Assembly Instruction Manual ABSCO BUSH RANGER SHED MODEL 3023BRK 3 00mW x 2 26mD x 2 30mH Model 3023BRK 09 10 2018 1 1 29 HIGH FRONT FRAME ASSEMBLY SUPPORT PHOTOS STEP 10 Fully assembled front frame ...

Page 30: ...E FRONT FRAME THUS FORMING A WEATHERPROOF REBATE FOR THE DOORS FIG A NOTE THE OUTER EDGE OF THE FRONT PANEL SHOULD PROTRUDE 20mm PAST THE OUTER EDGE OF THE FRONT FRAME FOR CORNER LAPPING OF SIDE WALL PANELS FIG B LEFT HAND FRONT FRAME RIGHT HAND FRONT FRAME FIG A FIG A FIG B FIG B PRE PUNCHED HOLES TO OUTSIDE EDGE SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i 77C 81M H39 93L H39 81M 16R 16L 20 20 D ...

Page 31: ...asonry drill bit Secure frames to slab with M10 dynabolts Concrete slab 3100mm x 2360mm 75mm wide rebate Multi purpose brackets 80mm long NOTE These frames will need to be trimmed 25mm to fit rebate FIG 8A Front frame uprights Front frame uprights SLAB EDGE 2360mm 2195mm 70mm 3100mm 2300mm 80mm Recommended slab dimensions 3100mm x 2360mm External wall dimensions 3000mm x 2260mm Internal wall dimen...

Page 32: ...each panel are pre punched for attaching roof sheeting The base channels are not Side wall channels fit into the notched rear wall channels Use 16mm Self drilling screws to secure walls to internal frame Pre punched holes in roof panel to this side for connection to front and rear walls Pre punched channel to match ridge beam holes D D D D D D D D D D D D D D D D D D D 97B Channel 81C this end Ori...

Page 33: ...at this stage STEP 2 Secure ridge beam to gable sections with two screws at either end STEP 3 After the roof panels have been secured fit two gable braces 13A form the top wall channel to the underside of the ridge beam at 45 degrees as shown at the rear wall only INSIDE VIEW INSIDE VIEW 2 X GABLE BRACE 13A NOTE This symbol denotes that holes to be pre drilled with a 3mm drill bit before fastening...

Page 34: ... 10mm hole into the wall sheet Drill a 10mm hole into the concrete Bolt and Nut M10 4 6 S Steel Angle 45 x 45 x 3EA 34LONG G450 2x 130 Ø Holes M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 15 15 ANCHORING OF SHED Location of 16 concrete anchors Bend the top and bottom flanges as shown then hook the bottom flanges under the top channel and screw top to the ridge beam with two screw...

Page 35: ...d and cut to length Shown below are the offcuts 2 Take the two end plate legs and slide them onto the roller door unit as shown These will be used to fit the runners 3A Take your newly cut to length guides and slide them over the edge of the roller shutter and end plate leg 3B Pre drill with the 3mm drill bit through the guide and the end plate legs Take a 45mm long Tek screw and fasten through bo...

Page 36: ...oint 5 Stand the unit up and position the roller unit centred in the opening you can check it is centred by looking at the guides They should be running parallel to the front frame inset the same distance on both sides 6 Next drive the Tek screw that is already in the roller unit through the rest of the way into the front frame on both sides 7 Now the roller door is held in place slide the roller ...

Page 37: ...use three more tek screws and fasten inside the roller unit in the top corner at the middle and either side spaced equally It is easier if you have an extension for your drill With the shutter unrolled completely remove the protective polycell sheet from within the roller Take the sheet metal cover for the roller unit Orient as shown fasten with the supplied pop rivets or use our most common self ...

Page 38: ... button hd screws per handle The two guides require cutouts to accept the locking bars of the roller shutter Critical dimensions of the cutout are shown below NOTE If rubber is fitted to the bottom slat then make this dimension 11mm An uneven slab or misalignment of parts during construction may mean you have to alter these dimensions to suit Internal view of roller shutter 96 Holes to be drilled ...

Page 39: ...he installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently ...

Page 40: ...45x45x3EA x 34mm long and 47x47x1 9EA x 80 long shall be minimum Grade 450 4 S All portal frame knee and apex plates shall be minimum Grade 450 5 S All roof and wall sheeting shall be minimum base metal thickness of 0 3mm 6 S All portal frame members shall be minimum base metal thickness of 0 75mm 7 S All snaptite channels and jambs shall be minimum base metal thickness of 0 42mm 8 S All top hats ...

Page 41: ...ualified structural engineer The design shall consider all relevant provisions of AS3600 and AS2870 3 F Between adjacent footings or excavations the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope 4 F Unless approved in writing by the slab foundation engineer the limits of excavations near existing footings shall be in accordance with that indi...

Page 42: ...heelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products whi...

Page 43: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 44: ...e prone to damage if they come into contact with moisture We recommend you use a waterproof sealant to ﬁll any gaps or joins in order to minimise the risk of water entering 3 Major Defects If the manufacturer is satisﬁed that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to o...

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