Abicor Binzel xFUME ABIROB AF500 Operating Instructions Manual Download Page 1 | Manualshive

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www.binzel-abicor.

com

x

FUME

®

ABIROB

®

AF500

Welding Torch Systems

EN

Operating Instructions

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Summary of Contents for xFUME ABIROB AF500

Page 1: ...www binzel abicor com xFUME ABIROB AF500 Welding Torch Systems EN Operating Instructions...

Page 2: ...11 6 EN 12 6 1 6 2 Identification Marking Safety Designated use Obligations of the operator Personal protective equipment PPE Classification of the warnings Safety Instructions Emergency information P...

Page 3: ...fety and accident prevention those who have been instructed on how to handle the device those who have read and understood these operating instructions those who have read and understood the chapter e...

Page 4: ...ht or minor injuries NOTICE Describes the risk of impairing work results or the risk that the work may result in material damage to the equipment 2 4 Classifications of Warnings 2 5 Safety Instruction...

Page 5: ...ar must be closed to ensure efficient capture of fumes Observe the instructions on the adapter label for connecting components When used with welding fume extraction systems of the xFUME series The de...

Page 6: ...C to 40 C Relative humidity Up to 90 at 20 C Tab 1 Ambient conditions during operation Storage in a closed enviornment ambient temperature Ambient Temperature for shipment Relative H umidity Up to 90...

Page 7: ...0974 7 1 for pulse arcs the load data are reduced by up to 35 Fig 1 Torch neck dimensions DESCRIPTION SWANNECK TCP X Y Solid Torch Mount 180 Degree 14 2 360mm Solid Torch Mount 22 Degree 14 2 360mm 5...

Page 8: ...nt DC Duty cycle MIG Metal inert Gas MAG Metal active Gas MAC Maximum allowable concentration of harmful substances at the workplace Voltage rating Classification of the insulation resistance voltage...

Page 9: ...out in succession 4 Scope of Delivery Torch sided cable support with integrated switch housing cover Machine side cable support with central connector Operating instructions The xFUME ABIROB AF500 re...

Page 10: ...inspection In case of complaints If the delivery has been damaged during transportation contact the last carrier immediately Retain the packaging for potential inspection by the carrier Packaging for...

Page 11: ...rovides the welding torch with all the components required for welding e g the welding current shielding gas and air A fume hose is included but must be connected to an extractor for at source fume ex...

Page 12: ...able tip adapter 4 onto the torch neck 7 using the wrench 9 2 Screw the contact tip 2 into the tip adapter 4 and tighten using the wrench 9 3 Grease the torch neck 0 rings and insert the torch neck 7...

Page 13: ...Maintenance and cleaning on page EN 18 Spiral liners for steel and stainless steels PA liners for aluminum copper nickel and stainless steels 6 Putting into operation EN 13 1 Clamp 2 Handle 3 Control...

Page 14: ...the wire 1 Insert the wire in the wire feeder as specified by the manufacturer 2 Press the zero current wire feed button on the wire feeder NOTICE The type and amount of shielding gas used depend on...

Page 15: ...of the welding area DANGER Risk of burns During welding activities sparks glowing workpieces or hot slag can produce flames Check the work area for flashpoints Provide appropriate fire extinguishing...

Page 16: ...ved DANGER Risk of injury due to unexpected start The following instructions must be adhered to during all maintenance servicing assembly disassembly and repair work Switch off the power source Close...

Page 17: ...2 Disconnect the central connector 2 from the feed unit 3 Screw on the retaining sleeve 1 4 Replace the old spiral liner 6 with a new one and insert the stripped side into the central connector 2 WAR...

Page 18: ...the weld spatter and spray with ABICOR BINZEL anti spatter fluid 3 Check the wear parts for visible damage and replace them if necessary 4 Replace the equipment kit when worn or soiled 5 Clean the sep...

Page 19: ...ip Wrong contact pressure set on the wire feeder Correct as specified by the manufacturer Arc between the gas nozzle and the workpiece Spatter bridge between the contact tip and the gas nozzle Clean a...

Page 20: ...intenance servicing assembly disassembly and repair work Switch off the power source Close off the compressed air supply Close off the gas supply Switch off the entire welding system Disconnect all el...

Page 21: ...h the information provided by the consumables manufacturer 12 3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum The ability to recycle packaging materials is alway...

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