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Binzel G3000 Replacement Parts

No. Description

G3000 Part No.

1

Insulator Assembly (w/Screws)

G94-433-193

2

Upper Arm

G94-048-120

3

Lever Assembly (w/Screw)

G94-476-080

4

Torch Body

G94-103-232

5

Hinge Pin

G94-632-101

6

Spring

G94-800-191

7

O-Rings Only

G94-710-036

8

Bonnet

G94-104-012

9

Spool with Bonnet

G94-104-016

Spool Assy w/O-Rings

G94-801-011

10

Insulating Boot

G94-105-014

11

Air / Power Connector

G94-170-150

12

Handle

G94-370-179

13

Head

G94-378-366

Binzel G4000 Replacement Parts

No. Description

G4000 Part No.

1

Insulator Assembly (w/Screws)

G94-433-183

2

Upper Arm

G94-048-088

3

Lever Assembly (w/Screw)

G94-476-066

4

Torch Body

G94-103-206

5

Hinge Pin

G94-632-094

6

Spring

G94-800-077

7

O-Rings Only

G94-710-036

8

Bonnet

G94-104-012

9

Spool with Bonnet

G94-104-016

Spool Assy w/O-Rings

G94-801-011

10

Insulating Boot

G94-105-014

11

Air / Power Connector

G94-170-150

12

Handle

G94-370-163

13

Head

G94-378-368

Binzel G3000 Gouging Torch Packages

Description

G3000  Part No.

Gouging Torch Only

G01-065-001

Gouging Torch w/7' Cable (2.1m)

G61-065-006

Gouging Torch w/10' Cable (3m)

G61-065-007

7' Cable (2.1m)

G70-088-107

10' Cable (3m)

G70-088-110

Binzel G4000 Gouging Torch Packages

Description

G4000  Part No.

Gouging Torch Only

G01-082-002

Gouging Torch w/7' Cable (2.1m)

G61-082-008

Gouging Torch w/10' Cable (3m)

G61-082-009

7' Cable (2.1m)

G70-084-207

10' Cable (3m)

G70-084-210

COPPER COATED POINTED ELECTRODES -

 A standard all purpose gouging electrode. Controlled copper coating improves electrical 

conductivity providing more efficient, cooler operation and helps maintain electrode diameter at the point of the arc. 

Part No.

Size

Qty / Box

Amperage

Air Pressure

Air Flow

G22-023-003

1/8" x 12" (3.2mm x 305mm)

100

60 - 90

80psi

21cfm - 30cfm

G22-983-003

5/32" x 12" (4.0mm x 305mm)

50

90 - 150

80psi

21cfm - 30cfm

G22-033-003

3/16" x 12" (5.0mm x 305mm)

50

200 - 250

80psi

21cfm - 30cfm

G22-043-003

1/4" x 12" (6.5mm x 305mm)

50

300 - 400

80psi

21cfm - 30cfm

G22-053-003

5/16" x 12" (8.0mm x 305mm)

50

350 - 450

80psi

21cfm - 30cfm

G22-063-003

3/8" x 12" (9.5mm x 305mm)

50

450 - 600

80psi

21cfm - 30cfm

G22-082-003

1/2" x 14" (13.0mm x 355mm)

50

800 - 1000

80psi

21cfm - 30cfm

COPPER COATED JOINTED ELECTRODES - 

Eliminates stub loss and provides continuous electrode feed for automatic automated torches.  

Jointed carbons are machined at each end to provide male and female fittings. 

Part No.

Size

Qty / Box

Amperage

Air Pressure

Air Flow

G24-064-003

3/8” x 17” (9.5mm x 430mm)

100

450 - 600

80psi

21cfm - 30cfm

G24-084-003

1/2” x 17” (13.0mm x 430mm)

100

800 - 1000

80psi

21cfm - 30cfm

G24-104-003

5/8” x 17” (16.0mm x 430mm)

100

1000 - 1250

80psi

21cfm - 30cfm

G24-124-003

3/4” x 17” (19.0mm x 430mm)

100

1250 - 1600

80psi

21cfm - 30cfm

 Selecting the proper carbons: Depth = 1.5  x  diameter of carbon width = 1/8” (3.2mm) + carbon diameter.  Wider & deeper grooves can be accomplished using multiple passes.

LIT.9206 (5-09)

ABICOR BINZEL CORP. • 650 Medimmune Ct., Suite 110, Frederick, MD 21703 • 301-846-4196 • FAX: 301-846-4407 • 800-542-4867 • www.abicorusa.com

Summary of Contents for G3000

Page 1: ... instalar usar o dar servicio a este material y o equipo LOS RAYOS DEL ARCO pueden dañar sus ojos y quemar su piel Siempre use la protección coreecta de vista oído y cuerpo Siempre use una careta de soldadura con la sombra apropiada Protéjase a usted y a otros de los rayos del arco y de la escoria usando pantallas protectoreas barreras y cortinas para soldadura Siempre use guantes protectores y ro...

Page 2: ...OPPER COATED POINTED ELECTRODES A standard all purpose gouging electrode Controlled copper coating improves electrical conductivity providing more efficient cooler operation and helps maintain electrode diameter at the point of the arc Part No Size Qty Box Amperage Air Pressure Air Flow G22 023 003 1 8 x 12 3 2mm x 305mm 100 60 90 80psi 21cfm 30cfm G22 983 003 5 32 x 12 4 0mm x 305mm 50 90 150 80p...

Page 3: ...Gouging Torch Work Piece Carbon Electrode Torch Lead USE AIR ONLY Shop Air In 3 8 NPT Torch Lead To Torch Direction Of Travel SPECIFICATIONS G3000 G4000 Amperage Maximum 600 Amps Amperage Maximum 1000 Amps Compressed Air Pressure 80 PSI 5 6 kg cm Flow Rate 21 28 cfm Compressed Air Pressure 80 PSI 5 6 kg cm Flow Rate 28 cfm Torch Cube Weight 4 0 lbs 1 8 kg Torch Cube Weight 5 4 lbs 2 4 kg Accepts C...

Page 4: ...m the power source Electrode heating up rapidly arc jumping from side to side er ratic groove The polarity of the torch hook up is incorrect most applications use DCEP electrode positive Check your hook up and installation for proper connections There are very few metals that require a DCEN electrode negative Intermittent arc with noticeably irreg ular groove surface Manual gouging travel speed is...

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