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ALPHA 4 MIG GUN: CONSUMABLE COMBINATIONS

THREADED STANDARD VERSION

 ALPHA 4 

Wire Size 

Contact Tip  

Tip Holder 

Diffusor 

Nozzle  

Neck Liner 

Cable Liner 

 Standard 

   Type 

Part # 

Part # 

Part # 

Part # 

Part # 

Part #

 

 .035 

Steel 

140.0214 

H4T-8 

N/A 

N4T-62 

S4-3545 

SI4-3545-17PT

 

 

      

 

 .040 

Steel 

140.0313 

H4T-8 

N/A 

N4T-62 

S4-3545 

SI4-3545-17PT 

 

 

     

  Factory Set-up 

.045 Steel 

140.0442 

H4T-8 

N/A 

N4T-62 

S4-3545 

SI4-3545-17PT

  for .035”-.045”

 

 

      

 .052 

Steel 

140.0533 

H4T-8 

N/A 

N4T-62 

S4-5262 

SI4-5262-17PT

 

 

      

  Factory Set-up 

.062 Steel 

140.0587 

H4T-8 

N/A 

N4T-62 

S4-5262 

SI4-5262-17PT

  for .052”-.062” 

 

 

     

 

.078 

Steel 

140.0653 

H4T-8 

N/A N4T-62 N/A 

SI4-7894-17PT

 

 

      

  Factory Set-up 

.094 Steel 

140.0677 

H4T-8 

N/A 

N4T-62 

N/A 

SI4-7894-17PT

  

for 

.078”-.094” 

 

      

 

 

      

* When using .078” - .094” wire, do not use a neck liner

. Instead run the cable liner up to the contact tip.

ALPHA 4 MIG GUN: CONSUMABLE COMBINATIONS

THREADED HEAVY-DUTY VERSION

 ALPHA 4 

Wire Size 

Contact Tip  

Tip Holder 

Diffusor 

Nozzle  

Neck Liner 

Cable Liner 

 Heavy-Duty 

   Type 

Part # 

Part # 

Part # 

Part # 

Part # 

Part #

 

 .035 

Steel 

140.1248 

H4T-10 

N/A 

N4T-62 

S4-3545 

SI4-3545-17PT

 

 

      

 

 .040 

Steel 

140.0348 

H4T-10 

N/A 

N4T-62 

S4-3545 

SI4-3545-17PT 

 

 

     

   

.045 Steel 

140.0481 

H4T-10 

N/A 

N4T-62 

S4-3545 

SI4-3545-17PT

  

 

 

      

 .052 

Steel 

140.0547 

H4T-10 

N/A 

N4T-62 

S4-5262 

SI4-5262-17PT

 

 

     

   

.062 Steel 

140.0616 

H4T-10 

N/A 

N4T-62 

S4-5262 

SI4-5262-17PT

  

 

 

     

 

.078 

Steel 

140.0665 

H4T-10 

N/A N4T-62 N/A 

SI4-7894-17PT

 

 

     

 

.094 

Steel 

140.0698 

H4T-10 

N/A N4T-62 N/A 

SI4-7894-17PT

 

 

      

 

* When using .078” - .094” wire, do not use a neck liner

. Instead run the cable liner up to the contact tip.

 

 

      

Summary of Contents for ALPHA Series

Page 1: ...Instruction Manual www abicorusa com ABICOR ALPHA SERIES...

Page 2: ...from the back of the swanneck and subtract 1mm When cut and installed correctly the neckliner should stick out approximately 1mm without tension 4 Remove the liner and measure the length from step 3...

Page 3: ...e for the liner to exit through Do not overtighten the nut as this can result in wire feed problems Do not cut the excess liner yet 5 With the plastic liner still protruding from the rear of the torch...

Page 4: ...en tighten the plastic adaptor nut Note Plastic liners with a diameter of 4 7mm do not require a guide tube See diagram below for correct location of parts 7 Reduce the wire hub tension by backing off...

Page 5: ...he torch rear end 2 Tighten down the set screw with the Allen key provided 3 Remove the gas seal and save for possible future use e g for converting the torch to internal gas Install the gas nipple in...

Page 6: ...T 6 N A N2T R 50 B2440 127 9003 040 Aluminum 141 0006 H2T 6 N A N2T R 50 B4052 127 9003 045 Aluminum 141 0010 H2T 6 N A N2T R 50 B4052 127 9003 ALPHA 2 SLIP ON NOZZLE CONSUMABLE COMBINATIONS ALPHA 2 W...

Page 7: ...2 127 9003 052 Aluminum 141 0055 H3T 8 N A N3T R 62 B4052 127 9006 ALPHA 3 SLIP ON NOZZLE CONSUMABLE COMBINATIONS ALPHA 3 Wire Size Contact Tip Tip Holder Diffusor Nozzle Neck Liner Cable Liner Slip o...

Page 8: ...A N4T 62 N A SI4 7894 17PT for 078 094 When using 078 094 wire do not use a neck liner Instead run the cable liner up to the contact tip ALPHA 4 MIG GUN CONSUMABLE COMBINATIONS THREADED HEAVY DUTY VE...

Page 9: ...le on the workpiece Clean the surfaces thoroughly to ensure good contact Check to insure the welding power connection on the power source is tight the connection on the wire feeder is tight the connec...

Page 10: ...the contact tip becomes worn the welding wire will not be in constant contact with the tip and the arc will become unstable A contact tip con taminated with spatter will cause uneven wire feed result...

Page 11: ...pray arc set up SWANNECK DIMENSIONS ALPHA 2 THREADED A2T 22 A2T 45 A2T 60 SWANNECK DIMENSIONS ALPHA 3 THREADED A3T 45 A3T 22 A3T 60 SWANNECK DIMENSIONS ALPHA 4 THREADED Approximate x and y measurement...

Page 12: ...teaga 102 Valle de Aguascalientes 20358 San Francisco de los Romo Ags MEXICO R F C BSC 980824 R84 Tel 52 449 9730133 Fax 52 449 9731388 E mail www binzel com mx Alexander Binzel Canada Inc 55 Mills Ro...

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