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EN - 4

1 Designated Use

AB Series Torches

Type

Type of 
cooling

Type of 
BIKOX 
cable

CO

2

M21

Wire 

Flow 
rate

duty cycle

Load

Duty cycle

Load

AB Series 
Torches

%

A

%

A

mm

l/min

20.1

air

V186

60

200

55

200

0.6 - 1.0

10 - 20

20.2

air

R4

55

200

50

200

0.6 - 1.0

10 - 20

35.1

air

V407

60

350

55

350

1.0 - 1.6

10 - 20

35.2

air

V357

50

350

45

350

1.0 - 1.6

10 - 20

50.0

air

R9A

60/35

500/600

50/25

500/600

1.2 - 1.6

15 - 20

50.1

air

V657

60

450

50

450

1.2 - 1.6

15 - 20

50.2

air

V557

50

450

40

450

1.2 - 1.6

15 - 20

Tab. 3

Product-specific torch data (EN 60 974-7) 

Standard length L 

3.00 m, 4.50 m, 6.00 m

Control lead

2-wire

Tab. 4

Cable assembly data 

Torch 
type

AB20

AB35

AB50

Torch 
length

3m

4.5 m

6 m

3 m

4.5 m

6 m

3 m

4.5 m

6 m

Standard 

For wire 



0.8-1.0

For wire 

1.2-1.4

For wire 

1.2-1.4

Wire 
liner

394.D004

394.D005

394.D006

394.D007

394.D008

394.D009

394.D007

394.D008

394.D009

Optional 

For wire 

1.6

For wire 

1.6

Liner

394.D010

394.D011

394.D012

394.D010

394.D011

394.D012

Gaz 
nozzel

145.D371

145.D373

145.D374

Nozzle 
holder

768.D321

768.D322

Tip 
holder

768.D585.0

768.D132

768.D133

Gas 
diffusor

768.D326

768.D327

Torch 
neck

768.D576.0

768.D578.0

768.D580.0

Tab. 5

Spare parts´ list

Summary of Contents for AB20

Page 1: ...T E C H N O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com Operating instructions AB Series MIG MAG Welding Torches...

Page 2: ...heir respective owners manufacturers Our latest product documents as well as all contact details for the ABICOR BINZEL national subsidiaries and partners worldwide can be found on our website at www b...

Page 3: ...ion with a welding power supply 1 1 Marking This product fulfills the requirements that apply to the market to which it has been introduced A corresponding marking has been affixed to the product if r...

Page 4: ...20 Tab 3 Product specific torch data EN 60 974 7 Standard length L 3 00 m 4 50 m 6 00 m Control lead 2 wire Tab 4 Cable assembly data Torch type AB20 AB35 AB50 Torch length 3m 4 5 m 6 m 3 m 4 5 m 6 m...

Page 5: ...ntation of further peripheral devices Contact tip 0 6 0 8 1 0 1 2 1 4 1 6 T2 140 D435 140 D4361 140 D438 140 D4392 140 D440 140 D441 Cr Zr Cu 140 1520 140 1521 140 1523 140 1524 140 1525 140 1526 Tab...

Page 6: ...neck insert the new torch neck in and turn it to the correct position 4 Fasten the lock bolt and cover the cover cap again DANGER Risk of injury due to unexpected start up For the entire duration of m...

Page 7: ...screw the position holder nut on the connector and tight with a spanner 7 Screw the contact tip and gas nozzle back on again 3 3 Connecting the torch to machine 1 Insert the Panasonic connector into...

Page 8: ...gger welding is stopped 5 Removal from service 1 Wait until the shielding gas flow has subsided and switch off the power supply 2 Close the valve of the shielding gas cylinder NOTE As the AB Series To...

Page 9: ...wire guide liner back on the torch 6 Connect the torch on the wire feed unit DANGER Risk of injury due to unexpected start up For the entire duration of maintenance servicing dismounting and repair wo...

Page 10: ...ce will be scraped and good contact won t be guaranteed When assemble trigger contact spring onto torch handle be care not to bend the spring and make sure the two springs are assembled with the conta...

Page 11: ...EN 11 AB Series Torches Notes Notes...

Page 12: ...ostfach 10 01 53 D 35331 Giessen Tel 49 0 64 08 59 0 Fax 49 0 64 08 59 191 Email info binzel abicor com BAL 0188 0 2018 04 12 Guangzhou ABITEC Welding Equipment Company Ltd An Enterprise of ABICOR BIN...

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