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The knife change must be executed by one person only.  The cutting edge of the knife is extremely 
sharp.  In order to avoid injuries, the knife has to be handled with the utmost care.  Transportation 
of knife is only permitted in specially designed wooden cases, which are supplied with every spare 
knife ordered from your local distributor. 

 

The following description applies to model IDEAL 4810-11.  Please note, that with models 
IDEAL 4810 and IDEAL 5210 the re-set button (#12) must be pushed prior to activating the knife 
with the two push buttons (#5). 

 

1.  Turn the cutting depth adjustment screw (#4) all the way to the left (-) and then a complete 

turn to the right (+). 

2.  Bring the knife down by pressing both push button switches (#5).  Release one of the switches 

and turn main switch (#11) to position “0” (off).  The knife stays in its lowest position on the 
cutting stick (#2). 

3.  Remove knife screw (E).  See illustration I. 
4.  Remove the securing screw (F) on the knife adjustment flap (#20).  Lift up the flap (#20) and 

turn out the three knife adjustment screws (X, Y, and Z) by approximately 5 mm (1 /4”).  See 
illustration II. 

5.  Turn main switch (#11) to position “|” (on).  The knife carrier (#17) goes back to its home 

position.  Turn main switch back to “off” position. 

6.  Remove knife screws (B and D) and replace them with the two knife holders from the tool 

box.  Tighten securely. 

7.  Take out knife screws (A and C), loosen knife holders and lower the knife downwards from 

the knife carrier (#17).  Then, due to the length of the knife, a sideways movement between 
the knife guide plates is required for removal. 

8.  Take out cutting stick (#2), turn, rotate or exchange it and place it back into machine. 

 

IMPORTANT – Hook cutting stick into pin, which is located on left between the knife guide 
plates. 
 

9.  Insert knife holders into second and fourth threaded hole (B and D) of the new knife.  Ensure 

that the ends of the knife holders are protruding from the other side of the knife.  Place knife 
(#18) into knife carrier (#17) and secure with knife holders. 

10.  Screw in knife screws (A and C) – snuggly, don’t tighten. 
11.  Remove knife holders.  Screw in knife screws (B and D) – snuggly, don’t tighten. 
12.  Spread one to three sheets of paper across the entire cutting length.  Bring the knife (#17) 

down.  Release only one push button (#5) and turn main switch (#11) to position “0” (off) 
again to stop the knife in its lowest position. 

13.  Screw in knife screw (E) – snuggly, don’t tighten. 
14.  The parallel adjustment of the knife is done via the knife adjustment screws. 

 

Push knife down by screwing in the knife adjustment screws (X, Y, and Z) evenly, until the 
paper is cut across its whole length. 
 

15.  Should the scope of the adjustment available by means of the knife adjustment screws be 

insufficient, resort to the knife depth adjustment screw (#4).  Turn it in steps of half a turn 
clockwise (+).  After each step a test cut has  to be executed.  If the paper is cut through only 
on one side, proceed with parallel adjustment of knife as described under (#12 and #14). 
 
IMPORTANT – Both the above methods (#14 and #15) of knife adjustment offer an 
adjustment range of approximately 5 mm (1 / 4”). 
 

16.  Tighten knife screws (B, C, D and E) firmly while the knife is lowered on the cutting stick. 
17.  Turn main switch (#11) to position “|” (on).  The knife returns to its home position. 
18.  Tighten knife screw (A) firmly.  Screw in securing screw for knife adjustment flap (#20). 

Summary of Contents for Ideal Cutter 4810

Page 1: ...1 When You Need More Than Staples Toll Free 800 658 8788 Fax 801 927 3037 info abcoffice com IDEAL CUTTERS Model 4810 18 3 4 Model 4810 11 18 3 4 Model 5210 20 1 2 ...

Page 2: ...onnect the plug Defects in or damage to cutting machines which affect the safety must be repaired immediately Until such faults have been eliminated the cutting machine must be put out of operation Annual routine inspection by specially trained service technicians are recommended for all safety devices particularly the electrical control measures in the cutting machine Records should be kept of th...

Page 3: ...ure with nuts Place paper tray 8 into the stand 7 Mount the hand wheel for the paper clamp 19 and the crank for the back gauge 3 Secure these parts with provided screws Connect power cord with plug to a normal single phase AC socket The machine is now ready to be operated Performance All paper qualities and light cardboard can be cut using the full cutting height and cutting length of the machine ...

Page 4: ... knife returns automatically to its home position IF only one of push buttons is released the knife stops in the reached position until the second push button is released as well Spindle clamp system The clamp holds the paper pile in position while cutting The paper clamp 15 is lowered and raised by turning the hand wheel 19 By turning the wheel clockwise the clamp is lowered By turning the wheel ...

Page 5: ...hould be subjected to excessive strain e g continuous cutting of strong cardboard with a dull knife the power supply to the motor will be interrupted by the thermal overload switch 10 The overload button will pop out a few mm After a short cooling down period the overload button can be reset again Maintenance Knife change Precise cuts are only possible with a sharp knife The knife should be change...

Page 6: ... out cutting stick 2 turn rotate or exchange it and place it back into machine IMPORTANT Hook cutting stick into pin which is located on left between the knife guide plates 9 Insert knife holders into second and fourth threaded hole B and D of the new knife Ensure that the ends of the knife holders are protruding from the other side of the knife Place knife 18 into knife carrier 17 and secure with...

Page 7: ...s adjustment screw 6 has to be turned back to its highest setting before the cutting stick 5 is turned rotated or exchanged Then re adjust screw 6 again to obtain the optimal cutting depth A knife that is set too low can inflict damage not only to the cutting stick but also to the knife and the knife drive system The cutting stick 2 is inserted into the machine table and fixed by hooking it into a...

Page 8: ...third knife change Wiring diagram A wiring diagram for the machine is included in the electric switch box which can be reached by removing the front table 13 Troubleshooting Should the machine cut out during operation check the thermal overload switch 10 If the button of the thermal overload switch has popped out it can be re set after a short cooling period Should the thermal overload switch pop ...

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