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ABB XFC6200EX, Startup Manual

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ABB XFC6200EX Startup Manual Download Page 12

12

 

MMI

 

 

Figure 9 (XFC6200EX Termination Board) 

 

 

COMM 1 (J19) – RS232 

COMM 1 (J19)        RS485            RS422 

Pin 1 

Clear To Send (CTS) 

Receive Bus-          (BUS-)           (RBUS-) 

Pin 2 

Receive Data (RXD) 

Receive Bus+         (BUS+)          (RBUS+) 

Pin 3 

Request To Send (RTS) 

Transmit Bus-                               (TBUS-) 

Pin 4 

Transmit Data (TXD) 

Transmit Bus+                              (TBUS+) 

Pin 5 

Data Carrier Detect (DCD) 

Data Carrier Detect (DCD) 

Pin 6 

Switched Output (COM1SW) 

Switched Output (COM1SW) 

Pin 7 

Mirrors RTS 

Remote Request To Send (RRTS) 

Pin 8 

Ground (GND) 

Ground (GND) 

 

COMM 2 (J20) – RS232 

COMM 2 (J20)        RS485              RS422 

Pin 1 

Clear To Send (CTS2) 

Receive Bus+          (BUS+)           (RBUS+) 

Pin 2 

Receive Data (RXD2) 

Receive Bus-           (BUS-)            (RBUS-) 

Pin 3 

Request To Send (RTS2) 

Transmit Bus-                                 (TBUS-) 

Pin 4 

Transmit Data (TXD2) 

Transmit Bus+                                 (TBUS+) 

Pin 5 

No Connection 

No Connection 

Pin 6 

Switched Output (COM2SW) 

Switched Output (COM2SW) 

Pin 7 

Ground (GND) 

Ground (GND) 

Pin 8 

Ground (GND) 

Ground (GND) 

Table 1 - Comm 1 and Comm 2 Pin-Outs 

Summary of Contents for XFC6200EX

Page 1: ...X MADE IN U S A X X ...

Page 2: ...neral Purpose area 3 Install the support for the 6200EX pipe saddle direct mount standalone pipe etc If mounting pipe to meter run use a saddle mount kit as shown in Fig 1 Different size Saddle Mount kits are available based on the meter run size If mounting the 6200EX to a pipe use the 2 piece bracket Mtg kit Pt 210193 as shown in Fig 2 Attach the side mount bracket to the 2 pipe with the two U b...

Page 3: ...e flow is from to If this causes the device to face the wrong direction loosen the Allen Head set screw on the neck of the device and with the hands turn the unit clockwise until the unit is facing the correct direction If the unit gets tight before achieving the correct position turn counter clockwise no more than 360 degrees until the correct position is obtained then re tighten the set screw Fi...

Page 4: ...4 Figure 2 Side Mounting Kit P N 2101913 Figure 3 Typical Block Manifold Setup MADE IN U S A X X Meter Run 2 Mounting Pipe Saddle 2 Piece Mounting Bracket 3 Valve Block Manifold ...

Page 5: ...ptional Equipment Unit The 6270 OEU Optional Equipment Unit contains the power supply battery and any optional communication s equipment If the user is providing their own power and or communications and not using the Optional Equipment Unit go to Step 10 The OEU can only be installed in a Division 2 or General Purpose area All wiring between the 6200EX which can be in a Div 1 area and the OEU mus...

Page 6: ...hen start scrolling through the default display items If not see Tip on Page 22 This typically insures that the components and power wiring are good Refer to Standard Displays on page 18 for typical default displays Refer to Visual Alarm Status Codes on page 19 for location symbols and descriptions 14 Connect FS 2 or laptop running PCCU32 to the unit To use an FS 2 the 6200EX must have been config...

Page 7: ...l starting point for good live data The Reset Volume will be recorded in the Events file to mark the date and time Note This is the end of the startup sequence individual topics follow Installing and Wiring RTD If the 6200EX is installed in a Div 1 area a Div 1 approved RTD assembly must be used RTD kits are available from ABB Totalflow If the customer orders the RTD kit but provides their own the...

Page 8: ...ermowell You should see the top of the probe rise 3 4 max above the terminal block as you push the two halves of the union together If the assembly is to long or to short you may need to change out the nipple for a different length 6 Slide the union nut up and screw on to the top half of the union but do not tighten 7 Align the RTD Head such that the connecting conduit or cable will be pointing in...

Page 9: ... back of unit DO NOT connect the other end of Solar Panel wiring to the OEU Optional Equipment Unit until all steps are complete AND main battery pack has been connected 6 Position Solar Panel to face south in the northern hemisphere and north in the southern hemisphere Tighten U bolts securely to avoid movement by wind or vibration 7 Check solar panel polarity using digital voltmeter to insure an...

Page 10: ...10 Solar Panel Mounting Bracket 2 Collar 2 Extension Pipe Cable Solar Panel U Bolts 6270 OPTIONAL EQUIPMENT ENCLOSURE Figure 7 Solar Panel Mounting ...

Page 11: ...kle charge A battery slowly drained by low light conditions on a solar charged system or setting in storage will be less likely to recover than a battery pack that was discharged quickly Store batteries in a cool environment for less drainage Lithium Battery Verify that the L L low lithium alarm is not being displayed on the A7 annunciator default This alarm indicates the Lithium battery is not co...

Page 12: ... 6 Switched Output COM1SW Switched Output COM1SW Pin 7 Mirrors RTS Remote Request To Send RRTS Pin 8 Ground GND Ground GND COMM 2 J20 RS232 COMM 2 J20 RS485 RS422 Pin 1 Clear To Send CTS2 Receive Bus BUS RBUS Pin 2 Receive Data RXD2 Receive Bus BUS RBUS Pin 3 Request To Send RTS2 Transmit Bus TBUS Pin 4 Transmit Data TXD2 Transmit Bus TBUS Pin 5 No Connection No Connection Pin 6 Switched Output CO...

Page 13: ...LU VIO MTG RED BLU VIO FCU WHT GND BRN GRN GRA SHLD SHLD GRA BRN GRN MTG BLK WHT BLK TO To 6200EX Comm Output Solar Panel Solar Panel Battery Battery To Battery DOOR Figure 10 Model 6270 Optional Equipment Unit Unit rotated 90 degrees for enlargement Important See next page regarding powering radios ...

Page 14: ...e FreeWave Spread Spectrum radio 3 Use radios that have a Sleep feature which lets the radio go to sleep via a control line going low and then wakes up when the control line is driven high or allowed to float Totalflow has a Power Scheduler application that runs in the 6200EX and switches an output called COM1SW on COMM 1 and COM2SW on COMM 2 This is a FET output which when in the OFF condition pr...

Page 15: ...irst for the appropriate communications parameters to be displayed A blinking telephone pole symbol in annunciator position A8 default indicates Comm 1 port is active The symbol may not be visible if the baud rate is above 2400 See Alarm Status Codes on page 19 for a full description of alarm characters locations and descriptions Other Communication Options After selecting the protocol verify the ...

Page 16: ...e radio is working for other locations Verify Station ID and Device ID matches with WinCCU and is the only device with that ID Verify Baud rate Stop Bits Security Code and Listen Cycle time are the same as WinCCU Verify WinCCU is using Packet Protocol The 6200EX only supports DB2 Packet Protocol Verify wiring from the 6200EX to the 6270 enclosure terminal strip and terminal strip to radio Verify c...

Page 17: ...ny uses a 48 volt power supply so the typical on hook voltage between the Tip and Ring wires should be something less than 48 volts Measuring another way Tip to ground is approx zero volts and Ring to ground is approx 48 volts In the off hook condition Tip to ground will be approx 20 volts while Ring to ground will be approx 28 volts or approx 8 volts between Tip and Ring Wiring Documentation Spec...

Page 18: ... Set Point Yest DP High NN PERCENT Current Flow Rate Programmable SCF MCF or MMCF Flow Rate NNNNNN N SCF HR Total Accumulated Volume Programmable SCF MCF or MMCF Total Accum Volume NNNNNN NN MCF Battery Voltage Displayed in Volts Battery Voltage NN N VOLTS Station ID ID of the box Station ID Differential Pressure Inches H2O Diff Pressure NNN N IN H2O Static Pressure Absolute PSIA Static Pressure N...

Page 19: ...he conditions exist An alarm or status code can be a character letter or symbol The alarm and status codes shown in Table 3 will appear on the lower right side of the LCD screen see Fig 13 below Descriptions of each code are described in Table 3 Figure 13 Annunciator Locations Note Applications in a 6200EX device can be assigned to any annunciator To verify the current assignments see Annunciators...

Page 20: ...t Waiting for Ack Waiting for response after transmission Exception Alarm Processing ID Recognized Listen Cycle Flashes if this remote port is active and running Totalflow Remote Protocol Flashes in sync with listening cycle that occurs at 1 2 or 4 second intervals May not be visible if baud rate is faster than 2400 M MODBUS ASCII Modbus ASCII protocol is selected for the port assigned to this ann...

Page 21: ...rement application in Hold mode A Alarm Condition Need to view alarm You may need to compare application limits to current values to determine where the alarm condition is present A D A to D Failure Displayed if A to D Converter s Differential Pressure Absolute Static Pressure or temperature readings exceed maximum counts or are less than minimum counts Display Application 1 A number represents th...

Page 22: ...ething similar to Verifying Flash XXXXX Checksum Passed XXXX XXXX or COLD FLASH Flash 2101715 001 6200EX Flash 2101715 001 COPYRIGHT If the display still doesn t scroll try disconnecting the power and re connecting it again If still no success do the following With PCCU32 connect to the unit and establish communications such as Connect To Totalflow Entry Mode etc Go into Terminal Mode and type 0 0...

Page 23: ...23 NOTES ...

Page 24: ...ABB Inc Totalflow Products 7051 Industrial Blvd Bartlesville Oklahoma 74006 Tel USA 800 442 3097 International 001 918 338 4880 ...

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