ABB UNO-DM-3.3-TL-PLUS Product Manual Download Page 27

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000680AG

2 - Characteristics

ightening torques

To maintain the IP65 protection of the system and for optimal installation,

the following tightening torques must be used:
AC output connector cable gland

(ring nut fastening)

4...5 Nm

Screws for securing AC output connector cables gland

0.8...1 Nm

Service cable gland

M25 (ring nut fastening)

5.0 Nm

Service cable gland

M25 (lock nut fastening)

7.5 Nm

Front cover fastening screws

2.5 Nm

Screw for external ground connection

2.5 Nm

verall dimensions

The overall dimensions are expressed in millimetres and inches and in-

clude the wall installation bracket.

418mm - 16.45”

175

6.89

”

553mm - 21.77”

Summary of Contents for UNO-DM-3.3-TL-PLUS

Page 1: ...ABB solar inverters Product Manual UNO DM 1 2 2 0 3 3 4 0 4 6 5 0 TL PLUS from 1 2 to 5 0 kW ...

Page 2: ...ollowed during the installa tion and maintenance of the equipment Operators are required to read this manual and scrupulously follow the instructions given in it since ABB cannot be held responsible for damage caused to people and or things or the equipment if the conditions described below are not observed ...

Page 3: ...uction and general information 2 Characteristics 3 Safety and accident prevention 4 Lifting and transport 5 Installation 6 Instruments 7 Operation 8 Maintenance UNO DM 1 2 2 0 3 3 4 0 4 6 5 0 TL PLUS Product manual EN Rev A M000036AG EFFECTIVE 04 04 2017 Copyright 2017 ABB All Rights Reserved ...

Page 4: ... or software shall result in the immediate cancellation of the warranty The Customer is fully liable for any modifications made to the system Given the countless array of system configurations and installation environments possible it is essential to check the following adequate spaces suitable for housing the equipment airborne noise produced based on the environment possible flammability conditi...

Page 5: ...proper or prohibited use 16 2 Characteristics 17 General conditions 17 Models and range of equipment 18 Identification of the equipment and manufacturer 19 Characteristics and technical data 21 Tightening torques 27 Overall dimensions 27 Bracket dimensions 28 Efficiency curves 29 Power limitation Power Derating 31 Power reduction due to environmental conditions 31 Power reduction due to the input ...

Page 6: ...ge to ground of the photovoltaic generator 61 Selection of differential protection downstream of the inverter 62 Independent or parallel input channels configuration 63 Channel configuration examples 64 Independent channel configuration default configuration 65 Parallel channel configuration 65 Input connection to PV generator DC side 66 Installation procedure for quick fit connectors 68 Distribut...

Page 7: ...4 Commissioning Via internal Webserver 95 Commissioning Using the inverter display 104 Power Alarm GFI LEDs behaviour 106 Specifications on operation of the LEDs 107 LED insulation fault 107 COMM Status RSSI LEDs behaviour 107 Description of the internal Webserver 108 Access to the internal Webserver 108 webserver menu structure 111 MAIN section 112 SETUP section 113 EVENTS Section 115 USER sectio...

Page 8: ...171 Resetting the remaining time for grid standard variation from display 174 Verification of ground leakage 175 Behaviour of a system without leakage 175 Behaviour of a system with leakage 176 Measuring the insulation resistance of the PV generator 177 Storage and dismantling 178 Storage of an uninstalled inverter for long periods 178 Storage of an installed inverter for long periods of non use 1...

Page 9: ...put connectors 10 AC output connector 11 Wireless antenna connector 12 DC Input terminal block 16 DC disconnect switch Only for S models 18 UNO DM COM KIT Card Only for X and E models or as op tional accessory 19 External earth connection 20 Service cable glands Reference number index Graphical representation of references 03 09 04 16 10 11 20 19 01 02 03 01 18 06 07 05 08 12 ...

Page 10: ...nverter connector 22 RS485 Termination line jumper 23 DRM0 activation jumper 24 ALARM terminal block 25 Fixing hole 26 RS485 and REM terminal block Accessory Board UNO DM COM KIT Only X models or as optional accessory 18 K1 J1 COM NC NO J4 21 25 24 26 23 22 ...

Page 11: ...UNO DM PLUS COM Ethernet KIT Only E models or as optional accessory 18 21 25 24 26 27 23 22 21 Inverter connector 22 RS485 Termination line jumper 23 DRM0 activation jumper 24 ALARM terminal block 25 Fixing hole 26 RS485 and REM terminal block 27 LAN Ethernet connector ...

Page 12: ...R U S A E M INPUT 110 230 V 50 60 Hz 10 mA max 57 56 55 54 ABB B23 3PH energy meter 59 59 60 58 54 REACT MTR 1PH 57 METER RS485 serial terminal block 58 ABB B23 3PH Meter 55 Hole for line cable 59 terminal block for three phase connection 56 AC power supply terminal block 60 METER RS485 serial terminal block ...

Page 13: ...he use and routine maintenance of the equipment Staff characteristics The Customer must make sure that the operator has the necessary skills and training to do his her job The staff in charge of using and maintaining the equipment must be experienced aware and responsible enough to perform the tasks described and must reliably demonstrate their ability to interpret what is described in the manual ...

Page 14: ...f hot zones or zones with parts at high temperatures risk of burns Risk of explosion Risk of injury due to the weight of the equipment Take care during lifting and transport Indicates that the area in question must not be accessed or that the operation described must not be carried out Keep out of the reach of children Indicates that smoking and the use of naked flames is prohibited Indicates that...

Page 15: ... shock Stored energy discharge time 10 minutes DC Direct Current AC Alternating current With insulation transformer Without insulation transformer Positive pole of the input voltage DC Negative pole of the input voltage DC Indicates the centre of gravity of the equipment Indicates the requirement to wear acoustic protection devices in order to prevent damage to hearing ...

Page 16: ...rces of power supply The inverter can be connected to the electricity grid only in countries for which it has been certified approved The inverter cannot be connected to the DC side in parallel to other inverters to convert en ergy from a photovoltaic generator with a power greater than the nominal power of the single inverter The inverter may only be used in compliance with all its technical char...

Page 17: ...ls of the equipment characteristics and technical data overall dimensions and identification of the equipment itself The customer Installer takes full responsibility if when reading this manual the chronological order of its presentation established by the manufacturer is not observed All information is provided and occasional reference may be made to information in previous chapters In certain ca...

Page 18: ...ication Models with S suffix e g UNO DM 3 3 TL PLUS S Models equipped with DC disconnecting switch 16 Models with E suffix e g UNO DM 3 3 TL PLUS E Models equipped with Wireless communication and Accessory Board equipped with Ethernet board UNO DM PLUS COM Ethernet KIT 18 Models with X suffix e g UNO DM 3 3 TL PLUS X Models equipped with Accessory Board UNO DM COM KIT 18 The choice of the inverter...

Page 19: ...bels affixed to the equipment must NOT be removed damaged stained hidden etc for any reason whatsoever The Regulatory label contains the following information 1 Manufacturer 2 Model 3 Rating data 4 Certification marks The labels are NOT to be hidden by foreign objects and parts rags boxes equipment etc they must be regularly cleaned and always kept in sight 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 ...

Page 20: ...onnect switch S Y Integrated WLAN board B or WLAN board and Accessory Board equipped with Ethernet board E J Integrated Accessory Board X Inverter Part Number Inverter Serial Number consisting of YY Year of manufacture WW Week of manufacture SSSSSS sequential number Week Year of manufacture P N PPPPPPPPPPP WO XXXXXXX SO SXXXXXXXX Q1 SN YYWWSSSSSS WK WWYY UNO DM X X TL PLUS XY J ABB WLAN board Seri...

Page 21: ...y protection Yes from limited current source Input over voltage protection varistor Yes Photovoltaic array isolation control According to local standard DC switch rating for each MPPT version with DC switch 25 A 600 V Output Side AC Grid connection type Single phase Rated AC power Pacr cosφ 1 1200 W 2000 W Maximum AC output power Pacmax cosφ 1 1200 W 2000 W Maximum apparent power Smax 1200 VA 2000...

Page 22: ... CE RCM Safety and EMC standard IEC EN 62109 1 IEC EN 62109 2 AS NZS 4777 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 EN 61000 3 2 EN 61000 3 3 Grid standard 9 check your sales channel for availability CEI 0 21 DIN V VDE V 0126 1 1 VDE AR N 4105 G83 2 G59 3 RD 413 ITC BT 40 AS NZS 4777 2 IEC 61727 IEC 62116 1 Refer to the document String inverter Product Manual appendix available at www ...

Page 23: ... Number of DC inputs pairs for each MPPT 1 DC connection type Quick Fit PV Connector 1 Input protection Reverse polarity protection Yes from limited current source Input over voltage protection for each MPPT varistor Yes Photovoltaic array isolation control According to local standard DC switch rating for each MPPT version with DC switch 25 A 600 V Output Side AC Grid connection type Single phase ...

Page 24: ...AS NZS 4777 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 EN 61000 3 2 EN 61000 3 3 IEC EN 62109 1 IEC EN 62109 2 AS NZS 4777 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 EN 61000 3 11 EN 61000 3 12 Grid standard 9 check your sales channel for availability CEI 0 21 DIN V VDE V 0126 1 1 VDE AR N 4105 G83 2 G59 3 RD 413 ITC BT 40 AS NZS 4777 2 IEC 61727 IEC 62116 1 Refer to the docu...

Page 25: ... A Number of DC inputs pairs for each MPPT 1 DC connection type Quick Fit PV Connector 1 Input protection Reverse polarity protection Yes from limited current source Input over voltage protection for each MPPT varistor Yes Photovoltaic array isolation control According to local standard DC switch rating for each MPPT version with DC switch 25 A 600 V Output Side AC Grid connection type Single phas...

Page 26: ...dard IEC EN 62109 1 IEC EN 62109 2 AS NZS 4777 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 EN 61000 3 11 EN 61000 3 12 Grid standard 9 check your sales channel for availability CEI 0 21 DIN V VDE V 0126 1 1 VDE AR N 4105 G59 3 RD 413 ITC BT 40 AS NZS 4777 2 IEC 61727 IEC 62116 CEI 0 21 DIN V VDE V 0126 1 1 VDE AR N 4105 G59 3 RD 413 ITC BT 40 AS NZS 4777 2 C10 11 IEC 61727 IEC 62116 1 Re...

Page 27: ... 4 5 Nm Screws for securing AC output connector cables gland 0 8 1 Nm Service cable gland 20 M25 ring nut fastening 5 0 Nm Service cable gland 20 M25 lock nut fastening 7 5 Nm Front cover fastening screws 05 2 5 Nm Screw for external ground connection 19 2 5 Nm Overall dimensions The overall dimensions are expressed in millimetres and inches and in clude the wall installation bracket 418mm 16 45 1...

Page 28: ... 28 000680AG 2 Characteristics Bracket dimensions The dimensions of the wall mounting bracket are expressed in mm 53 4 322 8 8 80 24 5 23 5 9 3 33 25 86 75 86 75 31 75 31 75 8 8 128 A A A A ...

Page 29: ...iciency curves are linked to technical parameters that are continually being developed and improved and should therefore be considered approximate UNO DM 3 3 TL PLUS Efficiency Curves 80 78 76 74 82 84 86 90 88 92 94 96 98 0 10 20 30 50 70 100 Efficiency 80 90 60 40 210Vdc 360Vdc 480Vdc of rated Output Power UNO DM 4 0 TL PLUS Efficiency Curves 80 78 76 74 82 84 86 90 88 92 94 96 98 0 10 20 30 50 ...

Page 30: ...74 82 84 86 90 88 92 94 96 98 0 10 20 30 50 70 100 Efficiency 80 90 60 40 210Vdc 360Vdc 480Vdc of rated Output Power UNO DM 5 0 TL PLUS Efficiency Curves 80 78 76 74 82 84 86 90 88 92 94 96 98 0 10 20 30 50 70 100 Efficiency 80 90 60 40 210Vdc 360Vdc 480Vdc of rated Output Power ...

Page 31: ...uction due to environmental conditions The power reduction value and the inverter temperature at which it oc curs depend on the ambient temperature and on many operating para meters Example input voltage grid voltage and power available from the photovoltaic field The inverter can therefore reduce the power during certain periods of the day according to the value of these parameters In any case th...

Page 32: ...eduction of supplied power when input voltage values are too high or too low Pout kW Vin Vdc 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Pout Vs Vin double input channel UNO DM 3 3 TL PLUS UNO DM 4 0 TL PLUS UNO DM 4 6 TL PLUS UNO DM 5 0 TL PLUS ...

Page 33: ...system mainly associated to wiring on the DC side of the inverter and subsequent distribution on the AC side A photovoltaic panel consists of many photovoltaic cells mounted on the same support A string consists of a certain number of panels connected in series An array consists of two or more strings connected in parallel Large photovoltaic systems can include multiple arrays connected to one or ...

Page 34: ...ns or unsuitable input voltage values When connected in parallel with the grid the alternating current from the inverter flows directly into the domestic or industrial distribution circuit which is in turn connected to the public distribution grid This way the solar energy system compensates for the energy drawn from the utilities connected to the grid to which it is linked When the photovoltaic s...

Page 35: ...id Each string inverter will work independently of the others and its own photovoltaic module will supply the maximum power available to the grid Notes on the system sizing Decisions on how to structure a photovoltaic system depend on a series of factors and con siderations such as the type of panels the space availability the future location of the sys tem energy production goals over the long te...

Page 36: ...verter When the inverter is connected to the WLAN network with access to the Internet the device allows data to be transferred to the Aurora Vision CLOUD platform for Internet monitoring using the Plant Portfolio Manager Plant Viewer Plant Viewer for Mobile Mobile App ACCESS POINT MODE COMMUNICATION Internet web Browser Internal Webserver User Interface Direct Access STATION MODE COMMUNICATION Aur...

Page 37: ...d by solar power professionals to monitor and manage a portfolio of solar power plants using ABB inverters 2 Plant Viewer is an easy to use web based serviced application used by non solar power professionals such as homeowners or small busi ness owners to monitor solar power plants they own 3 Plant Viewer for Mobile is the mobile version of Plant Viewer en abling non solar power professionals to ...

Page 38: ...gurable switching relay which can be used for manage external loads with custumizable activation power and temporal thresholds basic load management cap ability Modbus Sunspec certified interface Thanks to the Modbus RTU TCP communication protocol Sunspec compliant the inverter can be easily integrated with third party monit oring and control system by using the accessory board UNO DM COM KIT or U...

Page 39: ...to the grid The inverter is able to produce reactive power and can feed this power into the grid via the phase factor setting Managing the feed can be con trolled directly by the grid company via a dedicated RS485 serial inter face or set by the display or through the configuration software Aurora Manager Lite Power feeding modes vary according to the country of installation and the grid companies...

Page 40: ...without gal vanic insulation between the input and the output This allows the conver sion efficiency to be increased further The inverter is already equipped with all the protections necessary for safe operation and compliance with standards and regulations even without the insulating transformer The connection to the power grid is therefore kept under control by two independent processors in full...

Page 41: ...PT 1 DC DC Bulk caps Inverter DC AC Line fil t er Grid parallel relay L N PE Residual current detection RS485 T R T R RTN Remote control R R Load manager Alarm N C N O C IN1 1 IN1 1 Optional WLAN DC DC DSP contr DC AC DSP contr µP Control circuit Block diagram of UNO DM 1 2 2 0 TL PLUS ...

Page 42: ...ng MPPT function This inverter version is of the transformerless type that is without gal vanic insulation between the input and the output This allows the conver sion efficiency to be increased further The inverter is already equipped with all the protections necessary for safe operation and compliance with standards and regulations even without the insulating transformer The connection to the po...

Page 43: ...C IN2 MPPT 2 DC DC Bulk caps Inverter DC AC Line fil t er Grid parallel relay L N PE Residual current detection RS485 T R T R RTN Remote control R R Load manager Alarm N C N O C IN1 1 IN1 1 IN2 1 IN2 1 Optional WLAN DC DC DSP contr DC AC DSP contr µP Control circuit Block diagram of UNO DM 3 3 4 0 4 6 5 0 TL PLUS ...

Page 44: ...s This inverter is to be used with panels connected in floating mode i e with no earth connections on the positive and negative terminals An ad vanced ground fault protection circuit continuously monitors the ground connection and disconnects the inverter when a ground fault indicating the fault condition by means of the red GFI LED on the front panel Other safety devices The inverter is equipped ...

Page 45: ...to provide operators with correct information They must therefore read and comply with the technical information given in the manual and in the attached documentation The instructions given in the manual do not replace the safety instructions and technical data for installation and operation displayed on the product nor do they replace the safety regulations in force in the country of installation...

Page 46: ... be adopted for dismantling the equipment The equipment is not designed to operate in environments that are particularly inflammable or explosive The customer and or installer must appropriately train operators or any one who may come into close proximity of the equipment and highlight with notices or other means where necessary the hazardous areas or operations at risk magnetic fields hazardous v...

Page 47: ... or in general clothing that can compromise personal safety All operations on the equipment must be performed with adequately in sulated clothing and instruments E g insulating gloves class 0 RC category Maintenance operations may only be performed after the equipment has been disconnected from the grid and from the photovoltaic generator Staff must NOT go near the equipment with bare feet or wet ...

Page 48: ...for the system Overheating of surfaces at high temperatures transformers accumulators coils etc can cause burns Pay particular attention not to block any of the device s cooling slats or systems Use suitable protective equipment or wait for the parts to cool down before switching the equipment on Inadequate cleaning jeopardises cooling and prevents reading of the safety labels Clean the device the...

Page 49: ...available eyebolts or handles which can be used as anchorage points are inserted and or can be inserted The ropes and means used for lifting must be suitable for bearing the weight of the equip ment Do not lift several units or parts of the equipment at the same time unless otherwise indicated Unpacking and checking Bear in mind that the packaging elements cardboard cellophane staples adhesive tap...

Page 50: ...bracket locking washer to be used if required 2 Spare part T20 screw for front cover 1 Watertight connector for AC cable connection 1 Cable with faston isolated for the configuration of the input channels in parallel 1 1 Wireless Antenna 1 In addition to what is explained in this guide the safety and installatio n informati on provided in the installatio n manual mus t be read and followed The tec...

Page 51: ... 51 000684AG 4 Lifting and transport Weight of the modules of the equipment Table Weights Weight Kg lb Lifting points no UNO DM 1 2 2 0 3 3 4 0 4 6 5 0 TL PLUS 15 kg 33 lb 2 NO NO 1 2 3 4 5 6 ...

Page 52: ... installers and or licensed electricians in ac cordance with the existing regulations in the country of installation Connection of the photovoltaic system to an electric installation connected to the distribution grid must be approved by the electricity provider The removal of the inverter panels covers allows access to the area dedicated to service personnel the operator is not authorized to acce...

Page 53: ...ed by where the inverter is installed for exam ple the type of surface around the inverter the general properties of the room etc and the quality of the electricity supply Avoid electromagnetic interference that can compromise the correct operation of electronic equipment with the consequent hazards Final installation of the equipment must not compromise access to any disconnection devices that ma...

Page 54: ...mobile device smartphone tablet or notebook and connecting to the wireless router from a position which is close to the installation site of the inverter Some installation examples are provided below in different conditions and with the maximum recommended distances between the Inverter and the wireless router Material of the structure Wood Distance X between the Inverter and the wireless Router l...

Page 55: ...oncrete Distance X between the Inverter and the wireless Router any distance Installation not permitted Assess the possibility of externally positioning the wireless router antenna extension or position the wireless router near a window in the line of sight of the inverter Material of the structure any material Distance X between the Inverter and the wireless Router less than 30m 100ft Installatio...

Page 56: ...the router considering the different types of materials which the radio signal will have to pass through Material Relative signal reduction Open field 0 strength of approximately 50 metres Wood Glass From 0 to 10 Stone Plywood From 10 to 40 Reinforced concrete From 60 to 90 Metal Up to 100 The quality of the RF signal can be assessed during the installation stage where the signal is displayed in d...

Page 57: ... Install vertically with a maximum inclination of 5 forward or backward If this condition cannot be met the inverter could undergo derating due to high temperature because of poor heat dissipation Maintenance on device hardware and software entails removing the front covers Check that the correct installation safety distances are ob served in order to allow routine check and maintenance operations...

Page 58: ...r other type of support and should be sized con sidering a total load of more than 4 times the weight of the inverter total 4x15 60 kg total Depending on the type of anchor chosen drill the holes required for the fixing of the bracket 01 Figure A Fix the bracket 01 to the wall or structure Carefully lift the inverter and hook it to the bracket 01 by inserting the two supports in the slots on the i...

Page 59: ...tall the wireless antenna provided in the mounting kit by following this procedure Remove the external antenna connector protection cap in red Install wireless antenna by screwing it into the dedicated connector loc ated on the bottom part of the inverter 11 ...

Page 60: ... connections are made on the lower part outside of the in verter If required install the accessories and make the necessary con nections unscrew the 8 screws using a TORX T20 key and open the front cover 05 while removing the screws pay special attention since additional screws are not supplied Do not open the inverter in the case of rain snow or a high level of humidity 95 Caution It s necessary ...

Page 61: ...g to the photovoltaic module used In this case it is necessary to carry out a check of the sizing of the system and or a check on the connections of the modules of the system e g number of modules in series higher than the design number Checking of leakage to ground of the photovoltaic generator Measure the voltage present between the positive and negative pole of each string with respect to groun...

Page 62: ...t increases and starting from the 300 msec max for the 30 mA sec change they are shortened respectively to 150 msec and 40 msec for 60 mA and 150 mA changes It should in any case be noted that the integrated device only protects the system against ground faults that occur upstream of the AC terminals of the inverter namely towards the DC side of the photovoltaic system and consequently towards the...

Page 63: ...u must comply with the above requirements in order to benefit from the ability to levera ge the full power of the inverter output on a single channel MPPT The dual MPPT structure however allows management of two photovol taic generators which are independent of each other one for each input channel and which may differ between themselves with regard to instal lation conditions type and number of p...

Page 64: ...from the horizontal and the same orientation to the SOUTH The photovoltaic generator con nected to each of the inputs has a power lower than the power limit of the input channel AND a current lower than the current limit of the input channel This condition is advisable from the point of view of the energy production of the system not from the point of view of inverter operation The photovoltaic ge...

Page 65: ...tion of the internal webserver SETTINGS SETUP DC SIDE INPUT MODE or through the inverter display menu SETTINGS IN PUT MODE Parallel channel configuration This configuration involves the use of the two input channels MPPT connected in parallel This means that the jumpers supplied between the positive and negative poles of the two DC input channels 12 must be installed and that the parallel channel ...

Page 66: ...h the DC disconnect switch internal or external to the inverter OFF Caution The inverters referred to in this document are TRANSFORMERLESS This type requires the use of insulated photovoltaic panels IEC61730 Class A Rating and the need to keep the photovoltaic generator floating with respect to ground no terminal of the generator must be connected to ground For the string connections it is necessa...

Page 67: ...ws a connection example of the string inputs on a UNO DM 3 3 TL PLUS SB inverter If any string inputs are not required you must ensure that covers are installed to the connec tors and install any which are missing This is necessary both for the inverter seal and to avoid damage to the free connector which may be used at a later time IP65 ...

Page 68: ...ng the conforming corresponding part on the manufacturer s website or with ABB Using corresponding parts that are not compliant with the quick fit connector models on the inverter could cause serious damage to the unit and lead to invalidation of the warranty CAUTION To avoid damage to the equipment when attaching cables pay particular atten tion to polarity 1 WEIDMÜLLER PV Stick quick fit connect...

Page 69: ...ying that it complies with the connector limits Apply the terminal to the conductor using the designated pliers Weidmüller CTF PV WM4 1222870000 Insert the cable with the terminal into the connector until you hear the click indicating that the terminal is locked inside the connector Click Firmly tighten the cable gland using the relevant tool to finish the oper ation 2 0 2 5 Nm WEIDMÜLLER SET MULT...

Page 70: ...or after verifying that it complies with the connector limits Apply the terminal to the conductor using the designated pliers Multi Contact 32 6020 19100 Insert the cable with the terminal into the connector until you hear the click indicating that the terminal is locked inside the connector Click Firmly tighten the cable gland using the relevant tool to finish the oper ation 2 5 Nm Multi Contact ...

Page 71: ...r after verifying that it complies with the connector limits Apply the terminal to the conductor using the designated pliers Amphenol H4TC0002 Insert the cable with the terminal into the connector until you hear the click indicating that the terminal is locked inside the connector Click Firmly tighten the cable gland using the relevant tool to finish the oper ation 2 6 2 9 Nm Amphenol H4TW0001 7mm...

Page 72: ...ollowing opera tions Characteristics and sizing of the line cable Installation of the cable on the AC output connector 10 Connection of the AC output connector to the inverter Characteristics and sizing of the line cable The cross section of the AC line conductor must be sized in order to pre vent unwanted disconnections of the inverter from the grid due to high impedance of the line that connects...

Page 73: ...er along the line no greater than 1 use of copper cable with HEPR rubber insulation and positioned in open air Load protection switch AC disconnect switch To protect the inverter and the AC connection line a device must be in stalled to protect against maximum current and leakage to ground with the following characteristics UNO DM 1 2 UNO DM 2 0 UNO DM 3 3 UNO DM 4 0 UNO DM 4 6 UNO DM 5 0 Type Aut...

Page 74: ...nsure that the cable s radius of curvature is more than 4 times the diameter of the cable Prepare the cable respecting the following measurements It s possible to use both stranded or solid wire but the requirements are different N L Max 6 mm 12mm with ferrules 8mm without ferrules X Ø10 14mm X Y L N 25 mm Y 30mm z 10mm max z The use of stranded wire with a conductor section values between 1 5 4 m...

Page 75: ...und on the head of the connector respecting the indications printed on each of the three connec tion terminals tightening torque 0 8 1Nm Close the connector and tighten the cable gland respecting the tighten ing torque 4 1Nm in order to guarantee the IP65 protection level 1 2 ...

Page 76: ...stalled protective cover on the inverter Insert the corresponding part in the AC output connector 10 be ing careful to align the reference points present on both connectors which prevent connection errors 2 1 3 In order to maintain the inverter s level of IP protection the corresponding part must be in stalled with the AC cable connected or the protective cover on the AC output connector In additi...

Page 77: ...ve a minimum cross section not less than the phase cable and in any case not less than 4mm To install a second protective grounding cable follow the procedure de scribed below From among the components supplied find the M5x10 screw and the two M5 knurled washers Fit a proper cable lug on the protective grounding cable Fasten the cable lug using the screw and the two washers following the sequence ...

Page 78: ... An M25 cable gland that takes cables from 10 mm to 17 mm in diameter and a gasket with two holes to insert into the cable gland which enables two separate cables of a maximum dia meter of 6 mm to be accommodated are available Warning To ensure environmental protection IP65 it is necessary to fix the cable glands to the inverter chassis with a minimum tightening torque of 7 5 Nm The connection of ...

Page 79: ... terminal of multifunctional relay C Common terminal of multifunctional relay N O Normally open terminal of multifunctional relay Description of communication and control signal terminal block 26 Terminal name Terminal number Description REM R Remote external ON OFF command RTN Reference RTN of the Remote external ON OFF command RS485 RTN Reference RTN of the RS485 communication line T R T R of th...

Page 80: ...terminal of multifunctional relay C Common terminal of multifunctional relay N O Normally open terminal of multifunctional relay Description of communication and control signal terminal block 26 Terminal name Terminal number Description REM R Remote external ON OFF command RTN Reference RTN of the Remote external ON OFF command RS485 RTN Reference RTN of the RS485 communication line T R T R of the...

Page 81: ...ugh the relevant section of internal webserver see the specific chapter or through the display and the key board see the specific chapter The connection of the serial communication cable must be made to the specific RS485 connector 26 present on the UNO DM COM KIT board For connection of the RS485 communication line is necessary a three wire shielded cable The cable specifications are described in...

Page 82: ...le the termination the RS485 communication line 22 with a resistance present onboard K1 J2 J3 1 J4 MP1 T R RTN RTN RS485 REM T R R 120 TERM ON OFF DRM0 N C N O ALARM C UNO DM COM KIT 06 If the RS485 communication line is used to connect an energy meter it will not be possible to connect other unit with daisy chain After the connection is completed RS485 inverter address have to be chosen between 1...

Page 83: ...from the grid The remote control OFF condition is shown on the display Connections for this command are made between input R and RTN Since this is a digital input there are no requirements to be observed as regards cable cross section it only needs to comply with the sizing requirement for passing cables through the cable glands 20 and the ter minal connector 26 The cable specifications are descri...

Page 84: ...tact being connected between the NO terminal and the common contact C and with normally closed contact being connected between the NC terminal and the common contact C Different types of devices light sound etc can be connected to the relay provided they comply with the following requirements Relay Rating Maximum Voltage 230 Vac Maximum Current 1 A The cable specifications are described in the fol...

Page 85: ...to allow the proper working of energy meter and to enable the Dynamic Feed in control functionality refer to relevant section of this user manual Connection of the REACT MTR 1PH single phase The indications set out below are necessary to connect the REACT MTR to the inverter Always refer to the specific documentation supplied with the REACT MTR 1PH The energy meter REACT MTR 1PH 54 is a DIN rail d...

Page 86: ... the current in fact the direc tion of the arrow indicates the supply point of the electric energy as indicated in the diagram Once the connection stage is finished the correct installation of the REACT MTR 1PH must be verified 54 Power the REACT MTR 1PH while keeping the inverter off Action a load of at least 50W in the house so that the REACT MTR records drawing of current from the grid Check th...

Page 87: ...onnect switch or the supply meter disconnected upstream of the meter Disconnect the AC disconnect switch upstream of the meter Strip the insulation of the cable for the length which is indicated on the meter 13mm Connect the cables of the three phase line in accordance with the lay out printed on the meter L1 L2 L3 and N to the three phase connection terminal block 59 and tighten the screws tighte...

Page 88: ...rque 0 25 Nm Subsequently the cable must be connected inside the inverter on the Accessory Board 18 respecting the correspondence between the si gnals of the serial line Serial line terminal block of the REACT MTR 60 Communication and control signal terminal block 26 of theAccessory Board 18 B 36 T R A 37 T R C 35 RTN RS485 LINE To connect the serial cable inside the inverter refer to the section ...

Page 89: ...the display shows Protocol Press to access Press to enable the change in the value Press repeatedly until the display shows Modbus Press to confirm the change Press for two seconds to return to the RS485 menu 5 Press repeatedly until the display shows Baud rate Press to access Press to enable the change in the value Press repeatedly and select 57600 Press to confirm the change Press for two second...

Page 90: ...cover the installation sequence must be respected as well as the tightening torque of the 8 screws set out in the paragraph on technical data in order to keep the IP level of the inverter unchanged Insert and screw in the 8 fixing screws Tighten the screws respecting the sequence and the tightening torque After having installed the front cover it is possible to proceed with the commissioning of th...

Page 91: ...n Do not use the equipment if you have insufficient qualifications to work on this equipment or similar products you are unable to understand how it works you are not sure what will happen when the buttons or switches are operated you notice any operating anomalies there are doubts or contradictions between your experience the manual and or other operators ABB cannot be held responsible for damage...

Page 92: ...FI RED Ground fault on the DC side of the PV generator The error is shown on the display The LEDs in various multiple available combinations can signal multiple conditions other than the original single condition see the various descriptions explained in the manual Button Description ESC It is used to access the main menu in order to go back to the previous menu or to go back to the previous digit...

Page 93: ...ion or variation of some data is reserved exclusively for specialised and qualified staff The input voltage must not exceed the maximum values shown in the technical data sheet in order to prevent equipment from becoming damaged Consult the technical data for further details Even during operation check that the environmental and logistic conditions are correct see installation chapter Ensure that ...

Page 94: ... logger equipped with an RS 485 port Con tact the ABB support service with any queries about device compatibility Measurement tolerance The data supplied by the inverter may differ from measurements taken by certified measuring instruments e g output meters multimeters and grid analysers since the inverter is not a measuring instrument it has wider tolerances for the measurements it makes The tole...

Page 95: ...e user devices previously mentioned tablet smartphone etc Enable the wireless connection on the device which is being used for the board setup tablet smartphone or PC and connect it to the Access Point created by the inverter system the name of the wireless network created by the system that the connection should be established with will be ABB XX XX XX XX XX XX where X is a hex digit of the wirel...

Page 96: ...could be changed by clicking on the upper status bar The required informations during the procedure are STEP 1 Administrator User login credentials Set the Administrator account user and pas sword minimum 8 character for password Administrator account can open and view the contents of photovoltaic site Additionally they can make changes to inverter settings User and password are CASE SEN SITIVE Se...

Page 97: ...ode In this operating mode not only local but also remote monitoring is enabled through access to the LAN connection or through the Aurora Vision CLOUD platform STATION MODE COMMUNICATION Aurora Vision Plant Viewer Aurora Vision Plant Viewer for Mobile Aurora Vision Plant Portfolio Manager Internet web Browser Internal Webserver User Interface Wireless Router CLOUD Where possible Station Mode is a...

Page 98: ... fields are mandatory with the exception of the secondary DNS server SSID name of wireless network Identify and select your own home wireless net work from all those shown in the SSID field you can carry out a new search of the networks that can be detected with the Update button Once the network has been selected confirm Password Wireless network password Enter the password for the destination ne...

Page 99: ...erating in Station Mode must provide the Domain Name System DNS service contact the network administrator for further information regar ding the presence or absence of the DNS service in the Wi Fi router or how to enable it In this way even if the IP address assigned to the inverter should change over time dynamic IP it will always be possible to use the same Host Name which will remain unchanged ...

Page 100: ... Date Time and Time zone The inverter will propo se these fields when available When it s not possible for the inverter to detect the time protocol these fields have to be manually entered Click on Next button to proceed to the next stage of the configuration wizard ...

Page 101: ...s blocked and the remaining time will have to be reset in order to have the 24 hours of operation available again in which to select a new grid standard follow the procedure Resetting the remaining time for grid standard variation described in the relevant section Input mode See the relevant section of this manual to know how set the input mode 1 Indipendent 2 Parallel Meter When a meter device is...

Page 102: ...e meter is disconnected or not working the inverter s output po wer is restricted to zero in order to avoid accidental power feeding to the grid Configurable The system automatically mana ges power flows in order to avoid feeding the grid with power greater than PDC x Plim where PDC is the power of the pho tovoltaic generator PV GENE RATOR POWER parameter and Plim is the output power limit with re...

Page 103: ...oltage measures the insulation resistance of the photovoltaic field with respect to ground and performs other auto dia gnostic checks During the preliminary checks on the parallel connection with the grid the Power LED keeps flashing the Alarm and GFI LEDs are off During the check on the grid voltage and the measurement of the in sulation resistance the voltage grid frequency and insulation resist...

Page 104: ...onding display language For the list of available grid standards and the relative details contact ABB From the moment that the grid standard is set you have 24 hours to make any changes to the value after which the Settings Country Select Set Std functionality is blocked and the remaining time will have to be reset in order to have the 24 hours of operation available again in which to select a new...

Page 105: ...lation resistance the voltage grid frequency and insulation resistance values measured by the inverter are displayed The inverter ONLY cre ates a parallel connection with the grid if the grid and insulation resist ance parameters fall within the ranges foreseen by current regulations If the outcome of the preliminary checks on the grid parallel is positive the inverter connects to the grid and sta...

Page 106: ...id Power Alarm GFI Indication of Warning W message codes or Error E message codes Indicates that the inverter control system has detected a warning W or error E The display shows a message indicating the type of problem found see Alarm messages Power Alarm GFI Ventilation anomaly Indicates an anomaly in the operation of the internal ventilation system that could limit output power at high ambient ...

Page 107: ... to the grid the fault was due to temporary phenomena You are advised to have the plant inspected by the installer or a specialist should this malfunction occur repeatedly Should the inverter not reconnect to the grid isolate it on both theAC and DC sides by using the disconnect switches then contact the installer or authorised centre to repair the fault in the photovoltaic generator COMM Status R...

Page 108: ...during the commissioning phase to access the login page In order to use the Host Name as an alternative to the dynamic IP address the Wi Fi router to which the board is connected when operating in Station Mode must provide the Domain Name System DNS service contact the network administrator for further information regar ding the presence or absence of the DNS service in the Wi Fi router or how to ...

Page 109: ... the side of the inverter or applied during the commissioning phase to the quick installa tion guide on cover page When required digit the network password ABBSOLAR After 24 hours wich the inverter is power on the access point default password ABBSOLAR will be disabled and any subsequent access to the internal webserver will be possible only using the PRODUCT KEY printed on the Wireless identifica...

Page 110: ...CASE SENSITIVE If the Password is lost click on Forgot your password to obtain the access to the webserver and it will be possible to change the password by entering the PRODUCT KEY printed on the Wireless identification label and applied during the commissioning phase to the quick installation guide on cover page The language of the internal webserver could be changed in any moment by clicking on...

Page 111: ...ary informations related the status and the production informations of the inverter and photovoltaic plant SETUP Section dedicated toAC and DC line parameters configurations EVENTS Section dedicated to viewing Alarms and Warnings event log USER Section dedicated to User management NETWORK Section dedicated to inverter communication settings and configurations TOOLS Section dedicated to main servic...

Page 112: ...oard In the Dashboard sub menu you can view the main informations re lated the status and the production informations of the inverter and photovoltaic plant and alarm warning active events Status Summary In the Status Summary sub menu you can view the detailed informa tions related the status and the production informations of the system ...

Page 113: ...t voltage on the inverter above which connection to the grid will be attempted We advise changing the activation voltage only if really necessary and to set it to the correct value the photovoltaic generator sizing tool available on the ABB website will indicate whe ther Vstart needs changing and what value to set it to 3 Input Mode This settings allows you to set the input configuration mode In p...

Page 114: ...nt disconnection from the grid if the new values exceed those given in the standards of the country of installation If these parame ters are changed to values outside the standard range an interface protection must be instal led external to the inverter in accordance with the requirements of the country of installation 1 Grid Protection By editing these settings it s possible to enable disable and...

Page 115: ... Operation EVENTS Section In the EVENTS Section it s possible to view the Alarm and Warning events list that it can be custom filtered by type or by entering a match ing word Clicking on any event to view his details ...

Page 116: ...btain the Admin Plus user privileges which allow you to change the grid standard of the inverter after 24 hours while the inverter is operating and the Country Standard sub menu on TOOLS section is locked To access on the internal webserver with the Admin Plus user priv ileges it s required to enter a security token that it can be obtained by registering on the website https registration abbsolari...

Page 117: ... addresses that can be assigned are 2 to 63 RS485 Baud Rate It allows you to set the Baud Rate 2 400 4800 9600 19200 34800 57600 115200 RS485 Protocol Type It allows you to set the type of protocol to be used for the RS485 line ProtocolAurora Server it s the proprietaryABB serial protocol usually used for back compatibility or by ser vice personnell Modbus Sunspec Server General purpose commu nica...

Page 118: ...ing the direct access to the Internal Webserver integrated in the WLAN board ACCESS POINT MODE COMMUNICATION Internet web Browser Internal Webserver User Interface Direct Access Station Mode In this operating mode not only local but also remote monitoring is enabled through access through the Aurora Vision CLOUD platform STATION MODE COMMUNICATION Aurora Vision Plant Viewer Aurora Vision Plant Vie...

Page 119: ...ss assigning to take place will appear Complete the additional fields at the bottom of the screen all the fields are mandatory with the exception of the secondary DNS server SSID name of wireless network Identify and select your own home wireless net work from all those shown in the SSID field you can carry out a new search of the networks that can be detected with the Update button Once the netwo...

Page 120: ...hat the connection is acquired the WLAN board auto matically disables its access point network with the name ABB XX XX XX XX XX XX that it is no longer necessary The message provides the links corresponding to the IP Address assigned by the home wireless network router to the inverter and the Host Name both links can be used each time you want to access the internal webserver with the inverter con...

Page 121: ...t is usually possible to obtain the client list and the corresponding IP addresses from the wire less router administration panel If the inverter loses the connection with the home wireless network and therefore loses the internet connection it will once again enable its own access point The most common causes of losing connectivity might be different wireless network pas sword faulty or unreachab...

Page 122: ...on the reading of the energy meter Installation of energy meter is required Refer to the section Connection of the energy meter in the manual for the meter connection Meter When a meter device is connected to the inverter it s requested to select the meter model 1 None where system is installed without meter 2 REACT MTR 1PH single phase 3 ABB B23 1PH single phase 4 ABB B23 3PH three phase Once the...

Page 123: ...zero in order to avoid accidental power feeding to the grid Configurable The system automatically mana ges power flows in order to avoid feeding the grid with power greater than PDC x Plim where PDC is the power of the pho tovoltaic generator PV GENE RATOR POWER parameter and Plim is the output power limit with respect to PDC FEED IN PO WER parameter PV GENERATOR POWER Insert the power value of th...

Page 124: ...h reset at the end of the alarm signalling process dis play text Alarm Contact alarm ALL no latch The relay is activated status switched whenever an error code Exxx or warnings related to grid parameters out of range Warning codes W003 W004 W005 W006 W007 are present on the inverter The alarm returns to its resting position when the alarm signal ends i e be fore the inverter checks the grid parame...

Page 125: ...W001 W002 W003 W004 W005 W006 W007 W009 W011 W015 W046 W047 W048 W051 W058 W059 For the configurable relay operating mode Alarm Conf the following considerations are valid If the alarm condition is persistent the alarm contact cyclically switches from its resting state to its activated state In the presence of W002 signalling Input UV input voltage below the limit of operation the alarm contact sw...

Page 126: ... reconnects with the grid the contact returns to its position of rest Alarms for which the relay is activated E001 E002 E003 E004 E005 E006 E007 E009 E010 E011 E012 E013 E014 E015 E016 E017 E018 E019 E020 E021 E022 E023 E024 E025 E026 E027 E028 E029 E030 E031 E032 E033 E034 E035 E036 E037 E046 E050 E053 E054 E055 E056 E057 E058 E077 E078 E081 E084 E089 W003 W004 W005 W006 W007 If the alarm conditi...

Page 127: ...057 E058 E077 E078 E081 E084 E089 W001 W002 W003 W004 W005 W006 W007 W009 W011 W015 W046 W047 W048 W051 W058 W059 If the alarm condition is persistent the relay will remain activated status switched Ext configurable alarm display text Alarm Contact alarm con figuable matrix In this mode it is possible to configure the behaviour of the alarm relay according to an external error table which can be s...

Page 128: ... BEHAVIOR METER NOT INSTALLED Non activated relay Curve Pgrid W PthON PthOFF t TstablethOFF TstablethON Relay stats Non activated relay Curve LOAD MANAGER RELAY BEHAVIOR METER INSTALLED Mode It s possible to select AUTO which is the default values for a load management working ON which lock the relay in switched status OFF which lock the relay in rest status Power Threshold On W Upper Power thresh...

Page 129: ...s operating After the grid standard was set you have 24 hours to make any changes to the grid standard value 24 hours later the Country Standard sub menu will be locked and any subsequent changes can only be made accessing with Adim Plus privileges Refer to the dedicated section on this topic in the manual to know how to unlock the Country Standard sub menu ...

Page 130: ...ble grid connection Select the type of test required from the list and click on START button A notification confirm request will ap pear While one of the tests is being performed the set limits will be gradually increased reduced depending on the type of test until the threshold at which the inverter is dis connected from the grid is reached The procedures for running the Autotest comply with the ...

Page 131: ...rmware on ABB servers by clicking the CHECK button After the finish of the checking process the avail able release will be notified on the bottom part of the section Click on UPDATE button to start with the updating process Local firmware Update By updating in local mode the firmware have to be selected and up loaded from local folder of the used devices to access to the web server The latest firm...

Page 132: ... and Time sub menu it s possible to set the date time and time zone The inverter will propose these fields when the time protocol is avail able When it s not possible for the inverter to detect the time protocol these fields have to be manually entered ...

Page 133: ...ON Section In the INFORMATION Section it s possible to view the general inform ations about the embedded webserver it s possible to access the following sub menus Privacy Policy Provider Information Impressum Acknowledgments Relase Notes ...

Page 134: ...xA Pin1 xxxxW Pin2 xxxxW DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP Vin xxxV Iin xx xA Pin xxxxW DOWN UP DOWN UP Inverter status The code for any malfunction will be displayed Date and time as set on the inverter Presence of Errors Warnings No Errors Warnings E day Energy produced today day Today s savings earnings E tot Energy produced since the inverter was commissioned E pa...

Page 135: ...o Serial No Firmware Lifetime Partial Today Last 7 days Last 30 days Last 365 days User Period Display Settings Backlight Contrast Language WLAN Logger Settings Info Part No Serial No View IP View Mode Restore AP System Input UV Delay Service Remote ON OFF MPPT Scan Power Limit Reactive Power Autotest Alarms Input Mode Available for the Italian country standard only ...

Page 136: ...crolls through the digits from left to right ESC returns to the previous digit from right to left Press ESC several times to return to the previous menus DOWN scrolls down the numerical scale from 9 to 0 UP scrolls up the numerical scale from 0 to 9 After entering the password press ENTER to access the information in this section Settings Set Time Set Cash Set RS485 Com Country Select New Password...

Page 137: ...ity bit None Even Odd Baud Rate It allows you to set the Baud Rate 2400 4800 9600 1920 0 34800 57600 115200 4 Country Select It allows you to modify the grid standard this option can be selected before the inverter is switched on within 24 hours while the inverter is operating Set Std allows you to set the required grid standard Residual Time indicates the time remaining until the Country Select f...

Page 138: ...ime E tot Total energy produced P Peak Peak power value Val Total production value calculated using the currency and con version coefficient set in the relevant section of the SETTINGS menu CO2 Amount of CO2 saved compared to fossil fuels 2 Partial This section of the menu displays the Partial statistics Time Partial operating time E par Partial energy produced Val Partial production value calcula...

Page 139: ...al Value of production over the last 30 days calculated using the currency and conversion coefficient set in the relevant section of the SETTINGS menu CO2 Amount of CO2 saved over the last 30 days 6 Last 365 days This section of the menu displays the statistics for the last 365 days E 365d Energy produced over the last 365 days Val Value of production over the last 365 days calculated using the cu...

Page 140: ...times to return to the previous menus DOWN scrolls down the numerical scale from 9 to 0 UP scrolls up the numerical scale from 0 to 9 After entering the password press ENTER to access the information in this section Settings Input Mode Service Remote ON OFF MPPT Scan Power Limit Autotest Vstart DOWN ENTER Password 0000 ENTER UP 1 DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP 2 3 4 5 6 Reactive P...

Page 141: ...allows you to set the input configuration mode In particular Independent Independent configuration of the two input channels This configuration is set by default Parallel Parallel configuration of the input channels single input chan nel Other hardware settings must be set on the inverter to set this mode Refer to the paragraph Parallel channel configuration 3 Input UV Delay This section of the me...

Page 142: ...age value Set U Grid under voltage UV threshold restricted range Set U Grid under voltage UV threshold extended range Set F Grid over frequency OF threshold extended range Set F Grid over frequency OF threshold restricted range Set F Grid under frequency UF threshold restricted range Set F Grid under frequency UF threshold extended range Set Connect Set U Connect Max permissible voltage during che...

Page 143: ...lows you to set the parameters of the max imum power point tracking MPPT function This function is useful when there are areas of shade on the PV generator which may create several points of maximum power on the operating curve E D MPPT Scan Enables disables the scan for identifying the max imum power point of the system Scan Interval This section allows you to set the time between scans Remember ...

Page 144: ...ver or Under excited from 1 000 to 0 001 Cos phi f P Power rating as a function of the active power sup plied by the inverter To enable this mode select Enable and then OK using the UP DOWN arrows When it has been enabled Load std curve will appear on the display allowing you to set the following con trol curve Cos phi Over excited P Pn 1 0 9 0 85 0 95 0 95 0 85 0 9 0 20 3 0 4 0 6 Cos phi Under ex...

Page 145: ...arameters U U Disconnection from the distribution grid due to Under voltage OF Test parameters F and F Disconnection from the distribution grid due to Over frequency UF Test parameters F and F Disconnection from the distribution grid due to Under frequency Go to the SETTINGS Autotest menu U U F F U 10min U U F F ENTER Settings Autotest ENTER Password 0000 ENTER If one of the protections is disable...

Page 146: ...d protection tripping time Value of the grid parameter detected when the safeguard was tripped Parameter tested e g U Inverter serial number 123456 XXX 2 3 YYYY Y ZZZZZ Screen 3 of 3 Screen number Set protection tripping time Protection tripping value Parameter tested e g U Inverter serial number 123456 XXX 3 3 YYYY Y ZZZZZ The test results should be considered valid on the basis of the following ...

Page 147: ...ver an error code Exxx or warnings related to grid parameters out of range Warning codes W003 W004 W005 W006 W007 are present on the inverter The alarm returns to its resting position when the alarm signal ends i e be fore the inverter checks the grid parameters after the alarm state This is because grid control state is not an alarm state but a state of normal operation Alarms for which the relay...

Page 148: ...6 W007 W009 W011 W015 W046 W047 W048 W051 W058 W059 For the configurable relay operating mode Alarm Conf the following considerations are valid If the alarm condition is persistent the alarm contact cyclically switches from its resting state to its activated state In the presence of W002 signalling Input UV input voltage below the limit of operation the alarm contact switches to then reset itself ...

Page 149: ... the grid the contact returns to its position of rest Alarms for which the relay is activated E001 E002 E003 E004 E005 E006 E007 E009 E010 E011 E012 E013 E014 E015 E016 E017 E018 E019 E020 E021 E022 E023 E024 E025 E026 E027 E028 E029 E030 E031 E032 E033 E034 E035 E036 E037 E046 E050 E053 E054 E055 E056 E057 E058 E077 E078 E081 E084 E089 W003 W004 W005 W006 W007 If the alarm condition is persistent...

Page 150: ...t configurable alarm display text Al Conf Ext In this mode it is possible to configure the behaviour of the alarm relay according to an external error table which can be setup with the Aurora Manager LITE software In the table it is possible to select the alarms or warnings for which the alarm relay is activated status switched for each individual alarm it is also possible to select the Latch or N...

Page 151: ...n be accessed Info Part No Serial No Firmware DOWN ENTER UP 1 DOWN UP 2 3 1 Part No Displays the model code 2 Serial number Displays the serial number and week and year of manufacture of the equipment 3 Firmware Lets you view the revision of the firmware installed on the equipment ...

Page 152: ... numerical scale from 9 to 0 UP scrolls up the numerical scale from 0 to 9 After entering the password press ENTER to access the information in this section Settings Backlight Contrast Language DOWN ENTER Password 0000 ENTER UP 1 DOWN UP 2 3 1 Backlight This section of the menu allows you to set the backlighting display char acteristics Mode ON Light always on OFF Light always off AUTO Automatic b...

Page 153: ...ay buttons following the same procedure as always ENTER scrolls through the digits from left to right ESC returns to the previous digit from right to left Press ESC several times to return to the previous menus DOWN scrolls down the numerical scale from 9 to 0 UP scrolls up the numerical scale from 0 to 9 After entering the password press ENTER to access the information in this section 1 Restore A...

Page 154: ... Mode DOWN UP 4 1 Part No Allows you to view the part number of the wireless board 2 Serial number Allows you to view the serial number the week and year of manufacture of the wireless board 3 View IP Allows you to view the IP address assigned to the wireless board 4 View Mode Allows you to view the operating mode of the wireless board Access Point or Host ...

Page 155: ...osive products that may corrode parts of the equipment or generate electrostatic charges Avoid temporary repairs All repairs should be carried out using only genuine spare parts The maintenance technician is under an obligation to promptly report any anomalies DO NOT allow the equipment to be used if problems of any kind are found and restore the normal conditions correctly or otherwise make sure ...

Page 156: ...verter is operating properly without any alarm signals Ensure that all the safety labels and symbols are visible Check the integrity of the cables connectors and cable glands outside the inverter Check that the environmental conditions have not changed dramatically from those on installation Annual operations Check the tightening of the cable glands and of the screw terminal blocks Check the front...

Page 157: ...ified hidden network The Inverter is not able to connect to a hidden network Set the wireless network to which the inverter is to be connected visible network then identify and connect the Inverter to the wireless network as normal The signal between the inverter and the wireless router to which the board wants to connect is too weak Modify the position of the wireless antenna the inverter or the ...

Page 158: ...e links used to access the Internal Webserver was lost Access the Internal Webserver using the Host Name that could be obtained writing this url http ABB XX XX XX XX XX XX local replacing the X with the hex digits of the wireless MAC address of the inverter it can be found on the Wireless Identifi cation Label placed on the side of the inverter or applied during the commissioning phase to the quic...

Page 159: ...d has been set contact customer assistance No code Missing Grid Alarm LED Missing Grid The inverter displays the Missing Grid message when it does not record output voltage AC side Check the grid voltage on the inverter s AC terminal block Should it be absent check any protection work on the line and the presence of grid voltage on the supply point No code Memory Fail Alarm LED lamp Memory fail Th...

Page 160: ...nto Setup Setup AC side of the internal webserver refer to dedicated sections of this manual for further informa tion If the voltage at the point of supply is much lower than that measured on the inverter it is necessary to adjust the line in verter contactor If the voltage and the grid frequency come back within the limits also when the inverter is connected to the grid contact customer assistanc...

Page 161: ... Check with a multimeter the state of the fuses positioned on the fuse boards If one or more fuses is open arrange to replace them and check that the input current on the string s does not exceed the rating of the fuses should parallel strings have been made outside the inverter If there are no damaged string fuses and the inverter contin ues to show the alarm message check whether the settings to...

Page 162: ...tate is connected to an installation phase in which the starts up and grid connection condi tions are not yet present Complete the commissioning phase of the inverter If the problem persists once the commissioning phase has been completed and the inverter has been switched off and back on again contact customer assistance E001 Input OC Alarm LED Input over current photovoltaic generator The alarm ...

Page 163: ...s been switched off and back on again contact customer assistance E013 Wrong Mode Alarm LED Incorrect configuration of inputs set in parallel rather than independent The alarm is generated solely when the inverter is con figured with parallel inputs In this particular configu ration the inverter checks the input voltage of each of the two channels and if the two voltages differ by more than 20Vdc ...

Page 164: ... Error inside the inverter and cannot be checked externally By its nature the alarm only occurs prior to connection to the grid If the problem persists once the inverter has been switched off and back on again contact customer assistance E021 Self Test Error 2 Alarm LED Failure of the test on the inverter s relay DC AC circuit Before connecting to the grid the inverter carries out in ternal tests ...

Page 165: ...nce the inverter has been switched off and back on again contact customer assistance E029 Mid Bulk OV Alarm LED Internal overvoltage on the measurement of the Mid bulk Error inside the inverter only triphase models Error inside the inverter and cannot be checked externally If the problem persists once the inverter has been switched off and back on again contact customer assistance E030 Error Meas ...

Page 166: ...d be tween the inverter and the AFDD board Error inside the inverter and cannot be checked externally If the problem persists once the inverter has been switched off and back on again contact customer assistance E055 AFDD wrong conf Alarm LED Arc Fault board parameter reading error Error in the parameter reading by the system Error inside the inverter and cannot be checked externally If the proble...

Page 167: ...nt check the integrity of the components or the presence of moisture or other abnormal conditions reconnect the AC grid and DC input and attempt to switch on the inverter if the problem persists contact customer assistance If the problem has occurred after installation or after an in verter maintenance phase therefore the cover has NOT been removed or the cable glands have NOT been acted upon dis ...

Page 168: ...k the limitation value set in the Settings Service Power OF Derating menu LIMxxx CODE 02 Power limitation for over voltage The message indicates that the user has set a power limitation due to overvoltage parameter U 10 min in order to reduce the maxi mum output power of the inverter when the reading of the average grid voltage exceeds certain limits The sampling of readings is done every 10 minut...

Page 169: ...to the operating range and for the inverter to cool down If the problem once the ambient temperature has returned within the range persists contact custom er assistance LIMxxx CODE 06 Power limitation for input over voltage The message indicates that a power limitation is active since an input overvoltage DC has been recorded LIM xxx Power reduction percentage Examples LIM 100 no power limitation ...

Page 170: ...O DM COM KIT and UNO DM PLUS COM ETHERNET KIT Disconnect any cables from the inverter DC cables AC cables Any cables that may be connected to the UNO DM COM KIT UNO DM PLUS COM ETHERNET KIT Proceed to unlock the inverter from the bracket by pushing the two lock springs 02 one for each side of the inverter and pulling forward the lower part of the inverter at the same time figures A and B Remove th...

Page 171: ... on the display by accessing the INFORMATION menu Serial No The production week consists of 4 figures indicating the week first 2 digits and the year of production last 2 digits Update Version This information is available only for some inverter models and can be found on the display by accessing the menu INFORMATION Firmware Stage 2 Registration on https registration abbsolarinverters com Go onli...

Page 172: ...e Username corresponding to the email used during registration and the Password obtained at the end of Stage 2 Access the section dedicated to requesting the second level password Choose the inverter model from the drop down list and insert Update Ver Serial Number and Week of Production of the inverter which were obtained previously Stage 1 ...

Page 173: ...correct the passwords will be shown in a new window and at the same time sent to the email address used for registration The second level password enables access to the service menu or to obtain the Admin Plus privileges which allows the inverter s sensitive parameters to be changed Proceed to changing the aforementioned parameters only when requested by the grid operator or by customer assistance...

Page 174: ...w grid standard You can check how much time remains before the Country Select button is blocked by accessing the menu SYSTEM SETTINGS Country Select Residual Time 1 Access the SYSTEM SETTINGS menu by entering the first level password default 0000 2 Access the Country Select submenu Reset Country entering the second level password to restore the 24 hours of operation in which it is possible to chan...

Page 175: ...e input accepts a voltage of at least 1000 Volts Behaviour of a system without leakage Due to the capacitive effect of the PV generator during the first moments that the voltmeter is connected between one of the two poles and ground it will measure a voltage of about Voc 2 which will tend to stabilize to around 0V if there is no ground leakage as shown in the graph below The internal resistance of...

Page 176: ...e between positive pole and ground a voltage of 200V is measured This means that if the system is made up of 10 modules in series and each one supplies 50V the leakage can be located between the 4th and 5th PV module Va voltage measured between pole and 200V Vb voltage measured between pole and 300V In all measurements with the ground of the inverter is indicated V 200 V 300 V t 50 V 50 V 50 V 50 ...

Page 177: ...r If the measured insu lation resistance Riso is less than 500 MOhm the inverter may not con nect to the grid because of low insulation of the PV generator to ground MODELS I with insulation transformer If the measured insulation resistance Riso with floating input poles compared to ground or QF 1 with grounding of one of the two inlet poles is lower than 0 2 MOhm the inverter will not connect to ...

Page 178: ...r since the inverter is not seeing heat cycles each day Restarting after a long period of non use requires a thorough inspection of the inverter s interior exterior and wiring to the PV field and grid and removal of any dessicant In some cases oxidation and dust that has settled inside the equipment must be removed Disposal ABB CANNOT be held responsible for disposal of the equipment cables batter...

Page 179: ...port has to be opened in any firewall and forwarded to the inver ter preferred Out domain 53 Tcp udp The inverter must be able to resolve domain names to en sure scalability and dynamic changes on the Internet DNS required Out https 443 Tcp As an HTTP client the inverter uses SSL TLS protocol con nections to Aurora Vision servers for secure communica tion The inverter uses this port for all servic...

Page 180: ...ork configuration The inverter requires a valid network configuration in order to operate This information can either be provided by a DHCP server provided by the customers network the default or the inverter can be configured with static network information Regardless of how the inverter is confi gured the following information is required Configuration Purpose IP Address Allows the inverter to t...

Page 181: ...Further information For further information on ABB products and services for solar systems please refer to www abb com solarinverters ...

Page 182: ...Contact us www abb com solarinverters ...

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