ABB TRIO-WIRL SR4000 Instruction Manual Download Page 4

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TRIO-WIRL INSTRUCTION MANUAL

Table of Contents (cont.)

Table of Contents ii

PN24993

3.4.2.3 Wafer-Style Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-6
3.4.2.4 Flanged-Style Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-8
3.4.2.5 Control Valve Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-9
3.4.2.6 Extreme Temperature Applications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-9

3.4.3 Temperature/Pressure Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

3.5 Vortex Meter Size Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3.5.1 Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3.5.1.1 Example for Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-12
3.5.1.2 Pressure Drop, Gas/Superheated Steam . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-12
3.5.1.3 Flowrate Saturated Steam  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3-12

3.5.2 Liquid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3.5.2.1 Static Pressure, Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.5.2.2 Pressure Drop, Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3.6.1 Model Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.6.2 Detailed Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

CHAPTER 4 Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-1
4.2 Converter Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-2
4.3 Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-2

4.3.1 ENTER Function for Magnetic Stick Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.3.2 Data Entry Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.4 Operation and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.5 Digital Communications Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.5.1 HART Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4.5.1.1 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-5
4.5.1.2 Transmission Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-5
4.5.1.3 Baudrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4-6

4.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

4.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.6.2 Detailed Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

CHAPTER 5 Start-Up & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Electrical Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2.1 TRIO-WIRL VT/ST4000 Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-1
5.2.2 TRIO-WIRL VR/SR4000 Remote  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-2
5.2.3 Power Supply Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-3

5.2.3.1 Power Supplied from a Central Power Supply . . . . . . . . . . . . . . . . . . . . . . . .  5-3
5.2.3.2 Power Supplied from Transmitter Power Supply  . . . . . . . . . . . . . . . . . . . . . .  5-3
5.2.3.3 Hazardous Location Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5-3

5.2.4 Contact Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Summary of Contents for TRIO-WIRL SR4000

Page 1: ...INSTRUCTION MANUAL TRIO WIRL Flowmeter Swirl ST4000 SR4000 Vortex VT4000 VR4000 PN25080 ...

Page 2: ...g equipment controlled by this product Adjusting or removing this product while it is in the system may upset the process being controlled Some process upsets may cause injury or damage NOTICE The information contained in this document is subject to change without notice ABB Inc its affiliates employees and agents and the authors of and contributors to this publication specifi cally disclaim all l...

Page 3: ... 4 2 4 Extreme Temperature Applications 2 5 2 4 3 Temperature Pressure Monitoring 2 7 2 5 Swirlmeter Size Selection 2 7 2 5 1 Gas 2 7 2 5 1 1 QVMIN for Gases with Density 0 0749 lb ft3 2 7 2 5 1 2 Example for Gases 2 8 2 5 1 3 Pressure Drop Gas Steam 2 8 2 5 2 Liquid 2 10 2 5 2 1 Example for Liquids 2 10 2 5 3 Saturated Steam 2 11 2 5 3 1 Example for Saturated Steam 2 11 2 6 Specifications 2 13 2 ...

Page 4: ...er Positioning 4 2 4 3 Data Entry 4 2 4 3 1 ENTER Function for Magnetic Stick Operation 4 3 4 3 2 Data Entry Overview 4 4 4 4 Operation and Configuration 4 5 4 5 Digital Communications Protocols 4 5 4 5 1 HART Protocol 4 5 4 5 1 1 Communication 4 5 4 5 1 2 Transmission Mode 4 5 4 5 1 3 Baudrate 4 6 4 6 Specifications 4 7 4 6 1 Overview 4 7 4 6 2 Detailed Specifications 4 8 CHAPTER 5 Start Up Opera...

Page 5: ... 3 Configuring the Contact Output 5 8 5 4 TRIO WIRL Menu Structure 5 9 5 4 1 Configuring Gases Steam or Liquids 5 9 5 5 Trio Wirl Menu Display and Selections 5 10 5 5 1 Changing The Displayed Language 5 10 5 5 2 Turning Locked Mode On Off 5 11 5 5 3 Top Level Menu Structure 5 13 5 5 4 Complete Menu Structure Overview and Data Entry 5 14 5 5 5 Submenu Error Register 5 20 5 5 5 1 Error Display 5 20 ...

Page 6: ...NECTIONS SIZES 3 THROUGH 8 INCHES 3 8 FIGURE 3 7 WAFER STYLE ASSEMBLY 3 8 FIGURE 3 9 FLANGE PROCESS CONNECTIONS 3 9 FIGURE 3 8 RECOMMENDED FLANGE BOLT TIGHTENING SEQUENCE 3 9 FIGURE 3 10 CONTROL VALVE INSTALLATION 3 9 FIGURE 3 12 ORIENTATION FOR TEMPERATURES 300 F 150 C 3 10 FIGURE 3 11 INSULATING THE PIPELINE 3 10 FIGURE 3 13 AMBIENT FLUID TEMPERATURE RELATIONSHIP 3 10 FIGURE 3 14 PRESSURE DROP A...

Page 7: ...ER SIGNAL CONVERTER PARTS 7 2 TABLE 2 1 SWIRL FLOW RANGES AIR 2 7 TABLE 2 2 STANDARD DENSITIES FOR SELECTED GASES 2 8 TABLE 2 3 SWIRL FLOW RANGES LIQUID 2 10 TABLE 2 4 SWIRL FLOW RANGES SATURATED STEAM 2 12 TABLE 3 1 VORTEX FLOW RANGES AIR 3 11 TABLE 3 2 STANDARD DENSITIES FOR SELECTED GASES 3 11 TABLE 3 3 MINIMUM MAXIMUM FLOWRATES VS DENSITY GASES STEAM 3 12 TABLE 3 4 VORTEX FLOW RANGES SATURATED...

Page 8: ... Inc for repair must be free of any hazardous materials acids alkalis solvents etc A Material Safety Data Sheet MSDS for all process liquids must accompany returned equipment Contact ABB Inc for authorization prior to returning equipment Read these instructions before starting installation save these instructions for future reference Contacting ABB Inc Should assistance be required with any ABB In...

Page 9: ... finish is unbroken It is the users responsibility to touch up any damage that has occurred to the finish during shipping or installation of the product Special attention must be given to meter flange bolting pipe mounting of electronics conduit entries and covers that are removed to facilitate installation or repair For continued corrosion protection throughout the product life it is the users re...

Page 10: ...site configuration and maintenance Database inter rogations and changes at the flowmeter may be per formed using the three pushbuttons or by activating three magnetic switches using a magnetic stick The two line 16 character LCD display permits continuous monitoring of the flow rate or other flow parameters The flowmeters are suitable for service with gas and liquid processes The meters extended t...

Page 11: ...ons using HART Profibus or Foundation Fieldbus protocols Common sensor and electronics for all size meters Optional integrated PT100 for temperature moni toring or mass calculations High accuracy wide turndowns 1 3 Organization The remainder of this instruction manual is organized into four main sections Swirlmeter TRIO WIRL S Primaries Vortex TRIO WIRL V Primaries TRIO WIRL Converter Start Up Ope...

Page 12: ...The generation of the vortex is shown pictorially in Figures 2 1 2 2 The generated frequency is linear over a wide flow range due to the optimized internal geometry of the instrument and is measured using a piezoelectric sensor The sensor s frequency signal is converted by the Converter elec tronics into a 4 20mA DC output current 2 2 1 Liquid Flow Back Pressure In order to prevent cavitation in t...

Page 13: ...service 2 Consult Factory TRIO WIRL S _ 4 _ _ _ 1 _ _ _ _ _ _ 2 E A _ A B Flowmeter Design Compact Remote T R Series 4 Agency Approvals Power Supply None 14 46V DC FM CSA Approval 14 46V DC Others 2 0 3 9 Process Connections Flanged Others 1 9 Fluid Liquid Gas Steam Oxygen 1 1 2 3 6 Materials 2 Housing Shedder Sensor SS 316Ti 1 4571 SS 316Ti 1 4571 SS 316Ti 1 4571 1 Meter Sizes DN 15 1 2 DN 25 1 D...

Page 14: ...d single sensor with integr temperature sensor 1 2 Temperature Range Fluid Gaskets Kalrez O Ring 32 F to 536 F 0 C to 280 C Viton O Ring 67 F to 446 F 55 C to 230 C not for steam PTFE O Ring 67 F to 392 F 55 C to 200 C 3 4 5 Certificates None EN 10204 DIN 50049 3 1b A C Communication With Display and HART 2 Instrument Tag English E Design Level Software Level B Accessories None 2 Pipe mount only S...

Page 15: ...nic assembly is mounted at the side or bottom of the flowmeter Refer to Figure 2 7 If the possibility of gas bubble formation exists gas separators should be provided Assuming a properly supported pipeline and the converter s DSP signal processing technology vibration problems should not be encountered in normal industrial applications However it is good practice to minimize mechanical vibrations ...

Page 16: ...ted to that which will provide a leakproof seal 2 4 2 3 Control Valve Installation Control valves should preferebly be installed down stream from the flowmeter as shown in Figure 2 5 When this is not possible the control valve should be located 3D upstream of the flowmeter 2 4 2 4 Extreme Temperature Applications For process temperatures above 160o F 71o C or below 0o F 18o C it is critical that t...

Page 17: ...n in the temperature range specifications Cables suitable only for temperatures of 175o F 80 C reduce the tempera ture range of the flowmeter as shown in Figure 2 8 WARNING WHEN THE METER IS USED IN A VERY HIGH OR LOW TEMPERATURE PROCESS THE TEMPER ATURE OF THE METER BODY MAY BE EXTREMELY HOT OR COLD IF IT IS NECES SARY TO TOUCH THE SENSOR HOUSING OR METER BODY INSULATED GLOVES MUST BE WORN TO PRE...

Page 18: ...0ºF or as a mass flowrate it will be necessary to first convert these values to their equivalent actual volume flowrate at operating conditions before selecting the most suitable flowmeter size from the Flow Range Table below 2 5 1 1 QVMIN for Gases with ρ 0 0749 lb ft3 The minimum actual volume flowrate QVMIN for gases with lower densities can be calculated using the follow ing equations Q vmin Q...

Page 19: ...igure 2 10 find the pressure drop at Qv 6425 ft3 h and ρ 0 67 lb ft3 2 5 1 3 Pressure Drop Gas Steam psi Refer to Figure 2 10 for air 70o F 14 7 psi ρ 0 075 lb ft3 For other fluid densities the pressure drop can be calculated using the following equation p Fluid pressure drop psi p Air pressure drop from Figure 2 10 psi ρ Fluid density lb ft3 at operating conditions ρ 0 123 14 7 70 14 7 530 460 10...

Page 20: ...PN25080 Swirlmeter TRIO WIRL S 2 9 TRIO WIRL INSTRUCTION MANUAL FIGURE 2 10 PRESSURE DROP AIR 70O F 14 7 PSI Ρ 0 075 LB FT3 p psi Qv ft3 h ...

Page 21: ...s value can be estimated using the following equation p2 1 3 x pVapor 2 6 x p p2 Positive downstream static pressure psia pVapor Fluid vapor pressure at operating temperature psia p Fluid pressure drop psia 2 5 2 1 Example for Liquids Determine the flowmeter size and pressure drop for metering 18000 gph liquid with a density of 7 50 lb gal 1 Refer to Table 2 3 to see 3 DN 80 meter has a range of 1...

Page 22: ...5 3 1 Example for Saturated Steam Find the flow range for a 2 DN50 meter size at 60 psig 1 Table 2 4 shows the range for a 2 DN50 meter is 110 2120 lb h always use the next highest pressure rating Additional information Sat steam temp 307 F FIGURE 2 11 PRESSURE DROP WATER Ρ 8 34 LB GAL p psi 16 ...

Page 23: ...0 3 80 min max 155 2160 225 3185 365 5165 540 7655 660 9310 775 10930 995 14080 1220 17230 1440 20385 4 100 min max 170 3815 250 5615 405 9115 600 13510 730 16425 855 19285 1105 24850 1350 30410 1600 35975 6 150 min max 400 9155 585 13480 945 21870 1405 32420 1705 39415 2005 46280 2580 59630 3160 72980 3735 86330 8 200 min max 635 12460 935 18345 1520 29765 2255 44130 2740 53650 3215 62990 4140 81...

Page 24: ... DN400 Sensor Design Single sensor YES optional with integrated temperature measurement Fluid Temperature Standard 67 F to 536 F Protection Class NEMA 4X IP67 Materials Sensor 316Ti 1 4571 or Hast C Inlet Outlet Body Guide 1 4571 opt Hast C Meter Housing 316Ti 1 4571 CF3M or Hast C Sensor Gasket Kalrez Viton PTFE Approvals Certifications Intrinsically Safe Explosion Proof Design FM CSA Approved Ex...

Page 25: ...tion Hastelloy C Flanges SS 316 Ti No 1 4571 Option Hastelloy C In Outlet Guide Body SS 316 Ti No 1 4571 Option Hastelloy C Sensor SS 316 Ti No 1 4571 Option Hastelloy C Sensor Gaskets Kalrez O ring 32o F to 536o F 0o C to 280o C Viton O ring 67o F to 446o F 55o C to 230o C PTFE O ring 67oF to 392oF 55oC to 200oC Converter Housing Cast Aluminum painted WEIGHTS Refer to the dimensional outline draw...

Page 26: ...re o C 20 Ambient Temperature o C Fluid Temperature C Process Pressure bar Only High Temperature Design TRIO WIRL VT VR oF oC x 1 8 32 1 Bar 14 50 psi 1 Cables for the supply power termi nals 31 32 and the contact output terminals 41 42 which are suitable for temperatures to 230 o F 110 o C can be used without any temperature reductions Cables which are only suitable for tem peratures to 176 oF 80...

Page 27: ...Swirlmeter TRIO WIRL S 2 16 PN25080 TRIO WIRL INSTRUCTION MANUAL FIGURE 2 14 OUTLINE DIMENSIONS ST SR PRIMARY REF OD 10 2829_r0 ...

Page 28: ... f of the vortex shedding is proportional to the flow velocity v and inversely proportional to the width of the shedder body d The quality of the vortex flowrate measurements is determined by the dimensionless Strouhal Number St By appropriate design of the shedder body St is constant over a wide Reynolds Number Re range as shown in Figure 3 2 As a result the vortex shedding frequency to be evalu ...

Page 29: ...Vortex Meter TRIO WIRL V 3 2 PN25080 TRIO WIRL INSTRUCTION MANUAL FIGURE 3 3 OPERATING PRINCIPLE TRIO WIRL V SHEDDER PIEZO SENSOR Option with PT100 ...

Page 30: ...t Factory TRIO WIRL V _ 4 _ _ _ _ _ _ _ _ _ _ _ E A _ A B Flowmeter Design Compact Remote T R Series 4 Agency Approvals Power Supply None 14 46V DC FM CSA Approval 14 46V DC Others 2 0 3 9 Process Connections Flanged Wafer Others 1 3 9 Fluid Liquid Gas Steam Oxygen 1 1 2 3 6 Materials Housing Shedder Sensor SS 316Ti 1 4571 SS 316Ti 1 4571 SS 316Ti 1 4571 Hastalloy C Hastalloy C Hastalloy C 1 3 Met...

Page 31: ...nsor High Temperature 750o F 400o C sensor 2 1 2 5 Temperature Range Fluid Gaskets Graphite 67 F to 536 F 55 C to 280 C 2 Graphite Special 67 F to 750 F 55 C to 400 C 2 Kalrez O Ring 32 F to 536 F 0 C to 280 C Viton O Ring 67 F to 446 F 55 C to 230 C not for steam PTFE O Ring 67 F to 392 F 55 C to 200 C 1 2 3 4 5 Certificates None EN 10204 DIN 50049 3 1b A C Communication With Display and HART 2 I...

Page 32: ...should be reduced by using appropriate dampeners When metering liquids the flowmeter primary must always be completely filled with fluid and cannot drain For high fluid temperatures the flowmeter primary is installed so that the electronic assembly is mounted at the side or bottom of the flowmeter Refer to Figure 3 12 If the possibility of gas bubble formation exists gas separators should be provi...

Page 33: ...ent hole patterns that are spaced and located on different bolt circle radii This permits the centering device for a particular meter size to be adapted for various flange ratings e g ANSI Class 150 300 or 600 lb flanges When installing the centering devices orient them so that the flange rating values stamped on the rings will face the meter body i e markings must be visible Position the centerin...

Page 34: ...ent of the sleeves is dependent on the type of installation vertical horizontal sloping If the meter is installed in a vertical pipeline select four equally spaced bolt holes for placement of the four sleeves and studs refer to Figure 3 6 If the meter is installed in a horizontal or sloping pipeline select the bottom two holes of the flanges on each end of the meter for place ment of the four slee...

Page 35: ...e can adversely affect meter accu racy Mounting bolts and nuts are supplied by the user During installation make certain that the flow direction arrow on the meter body is oriented in accordance with the process flow With the meter safely supported install the bolts through the meter and process flanges Bolts and nuts should be lubricated with a graphite based lubricant Assemble the nuts to the bo...

Page 36: ...t up to operating temperature over a ten to fif teen minute period INSULATING THE VORTEX METER The flowmeter primary can be insulated to a max thickness of 4 inches 100 mm Refer to Figure 3 11 FIGURE 3 8 RECOMMENDED FLANGE BOLT TIGHTENING SEQUENCE FIGURE 3 9 FLANGE PROCESS CONNECTIONS WARNING WHEN THE METER IS USED IN A VERY HIGH OR LOW TEMPERATURE PROCESS THE TEMPER ATURE OF THE METER BODY MAY BE...

Page 37: ...for temperatures of 175o F 80 C reduce the temperature range of the flowmeter as shown in Figure 3 13 3 4 3 Temperature Pressure Monitoring Provisions for temperature and or pressure monitoring are the responsibility of the user The temperature sen sor should be located five to eight pipe diameters downstream of the flowmeter Measurement is from the downstream face of the meter The pressure tap sh...

Page 38: ...rting from mass flowrate Qm 3 Dynamic viscosity µ cps to kinematic viscosity ν cst 4 Reynolds Number Re Where ρ Density at operating conditions lb ft3 ρS Density at standard conditions lb ft3 p Pressure at operating conditions psig T Temperature at operating conditions ºF QV Actual volume flowrate acfh QS Standard flowrate scfh Qm Mass flowrate lb hr 3 5 1 Gas ρ ρ s 14 7 p 14 7 530 460 T Q v Qs ρs...

Page 39: ...4 055 lb hr Additional information Sat steam temp 338 oF Saturated Steam Density 0 255 lb ft3 TABLE 3 3 MINIMUM MAXIMUM FLOWRATES VS DENSITY GASES STEAM Qvmin ACFH Qvmax ACFH Freq Hz at Qvmax Density 0 08 1 0 09 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 2 0 Meter Size Inch DN 1 2 15 180 180 170 110 90 78 70 62 58 55 52 48 35 780 1840 1 25 425 320 310 220 190 170 150 130 120 110 100 95 70 2900 1825 1...

Page 40: ...2415 295 3550 475 5765 700 8545 855 10385 1000 12195 1290 15715 1580 19230 1865 22750 4 100 min max 305 4575 450 6730 730 10925 1080 16195 1315 19685 1545 23115 1990 29785 2435 36450 2880 43120 6 150 min max 665 10300 975 15160 1585 24600 2345 36465 2855 44330 3350 52050 4315 67070 5280 82085 6250 97100 8 200 min max 1065 17280 1570 25440 2545 41280 3775 61200 4590 74400 5390 87360 6940 112560 849...

Page 41: ...f 2 cSt QVMIN 1 800 gph Refer to Table 3 6 3 Calculate Pressure drop QV 14 000 gph at ρ 7 10 lb gal TABLE 3 5 VORTEX FLOW RANGES WATER Meter Size Flow Range GPH Frequency at QVmax Hz Inch DN Qvmin Qvmax 1 2 15 130 1450 450 1 25 420 4700 400 1 1 2 40 660 12670 280 2 50 800 17400 180 3 80 2650 42300 130 4 100 3100 57000 80 6 150 8700 140000 55 8 200 18500 247000 43 10 250 21600 382000 28 12 300 3560...

Page 42: ...PN25080 Vortex Meter TRIO WIRL V 3 15 TRIO WIRL INSTRUCTION MANUAL FIGURE 3 15 PRESSURE DROP WATER 70o F 14 67 psia ρ 8 34 lb gal ...

Page 43: ... 8 DN15 DN200 Sensor Design Single sensor YES optional with integrated temperature measurement Fluid Temperature Standard 67 F to 536 F High Temperature available soon 67 F to 750 F Protection Class NEMA 4X IP67 Materials Sensor 316 SS or Hast C Shedder Body 316L SS or Hast C Meter Housing 316L SS or Hast C Sensor Gasket Graphite Kalrez Viton PTFE Approvals Certifications Intrinsically Safe Explos...

Page 44: ... No 1 4571 optional Hast C Sensor Gaskets Kalrez O Ring 32o F to 536o F 0 C to 280o C Viton O Ring 67o F to 446o F 55o C to 230o C PTFE O Ring 67oF to 392oF 55oC to 200oC Graphite 67o F to 536o F 55o C to 280o C Graphite Special 67o F to 750o F 55o C to 400o C Additional materials upon request Converter Housing Cast Aluminum painted WEIGHTS Refer to the dimensional outline drawing Figure 3 18 FLUI...

Page 45: ...GURE 3 17 PROCESS PRESSURE vs PROCESS FLUID TEMPERATURE Fluid Temperature C Process Pressure bar Only High Temperature Design TRIO WIRL VT VR oF oC x 1 8 32 1 Bar 14 50 psi 1 Cables for the supply power terminals 31 32 and the contact output terminals 41 42 which are suitable for temperatures to T 230o F 110 C can be used without any temperature reduc tions Cables which are only suit able for temp...

Page 46: ...PN25080 Vortex Meter TRIO WIRL V 3 19 TRIO WIRL INSTRUCTION MANUAL FIGURE 3 18 OUTLINE DIMENSIONS VT VR PRIMARY REF OD 10 2828_r0 ...

Page 47: ...ctivating three magnetic switches using a magnetic stick The two line 16 character LCD display permits continuous monitoring of the flow rate and totalizer using multiplexing if desired REMOTE The TRIO WIRL VR SR models Figure 4 2 are based on the VT ST converter technology and include all the options available in the VT ST models The difference is that the converter is mounted remotely from the f...

Page 48: ...ing screw Additional versatility is provided by the ability to rotate the display 90o for applications which require the meter to be mounted in a vertical pipeline The procedure to rotate the display is as follows 1 Unscrew and remove the display housing cover 2 Remove the display bezel by un clipping the two tabs on the sides of the bezel Pull the tabs slightly out ward and upward to remove the b...

Page 49: ...s used to toggle back and forth between the operating mode and the menu display It is also used for the exit function to exit from the menus STEP The STEP key is one of two arrow keys STEP is used to scroll forward through the menu All desired parameters can be accessed DATA The DATA key is one of two arrow keys DATA is used to scroll backward through the menu All desired parameters can be accesse...

Page 50: ...meter Qmax STEP or DATA Qmax 1 Select parameter Meter size STEP or DATA Meter size 2 Check Qmax setting ENTER 5 000 2 Check Meter Size ENTER 15 mm l s 1 2 in 3 Change Parameter Qmax ENTER 0 3 Change parameter Meter Size ENTER 15 mm l s 1 2 in 4 Enter the desired 4 5 2 5 4 Select Meter Size from table STEP or DATA 50 mm number series l s 2 in 4xDATA 5 Accept new Meter Size ENTER Meter STEP Size 10x...

Page 51: ...sible to reconfigure the con verter The digital communication utilizes an ac signal super imposed on the current output 4 20 mA which does not affect any other instruments connected to the out put The Microsoft WINDOWS based software program SMART VISION may be used to operate and config ure the converter using HART Communication SMART VISION is a universal communication software tool for intellig...

Page 52: ...r 4 6 PN25080 TRIO WIRL INSTRUCTION MANUAL 4 5 1 3 Baudrate 1200 Baud Logic 1 1200 Hz Logic 0 2200 Hz Current Output During an Alarm Condition 22 4 mA FIGURE 4 6 HART Communication Available Soon Available Soon ...

Page 53: ...lowrate or temperature system alarm output or pulse output Refer to Figure 5 13 Communication HART Protocol Profibus PA Fieldbus Foundation available soon TRIO WIRL VR or SR 2 pipe mount for con verter yes optional Yes optional Signal cable length between primary and con verter 30 ft 10 m max 30 ft 10 m max APPROVALS CERTIFICATIONS Intrinsically Safe Explosionproof Design FM CSA Explosion Proof Cl...

Page 54: ...IN QVMIN LOW FLOW CUTOFF Can be set between 0 and 10 of Qvmax maximum actual vol ume flowrate for the flowmeter size SUPPLY POWER Standard 14 to 46 V DC Ex Design 14 to 28 V DC Ripple max 5 or 1 5 Vpp POWER 1 W PROTECTION CLASS NEMA 4x IP 67 OUTPUT SIGNALS Current output for flowrate signal volume or mass 4 20 mA load 750 Ω CONTACT OUTPUT The following functions for the contact output can be selec...

Page 55: ...PN25080 Converter 4 9 TRIO WIRL INSTRUCTION MANUAL FIGURE 4 8 OUTLINE DIMENSIONS VR SR IN WALL MOUNT HOUSING 1 22 2 13 1 46 4 92 2 24 3 94 2 76 w o Display All Dimensions Shown in Inches 0 25 0 85 ...

Page 56: ...evel and the model number are shown in the display with the model number and firmware release date on the top line and the EPROM identifica tion and firmware level on the bottom line Changes to the firmware can only be made by replacing the EPROM When communicating with ABB Inc please reference the firmware version of the instrument The Functional Flowchart shown in Figure 4 1 gives a pictorial ov...

Page 57: ...ry is 33 ft 10 m A special cable is utilized to interconnect the flowmeter primary and the con verter this cable is permanently attached to the con verter After the installation has been completed the cable may be cut to the length required to reach the flowme ter primary Because the signals between the flowme ter primary and converter are not amplified all connections must be made with care and t...

Page 58: ...mined by the Transmitter Power Supply e g indicator recorder etc 5 2 3 3 Hazardous Location Installation TRIO WIRL meters are FM CSA approved for intrinsi cally safe explosion proof operation Refer to Figure 5 9 for wiring requirements and Figure 5 10 for labelling FIGURE 5 5 INTERCONNECTIONS BETWEEN CONVERTER AND FLOWMETER PRIMARY Converter TRIO WIRL VR SR Flowmeter Primary TRIO WIRL VR SR Supply...

Page 59: ...Start Up Operation 5 4 PN25080 TRIO WIRL INSTRUCTION MANUAL FIGURE 5 9 POWER SUPPLY INTERCONNECTION DIAGRAM HAZARDOUS LOCATIONS Ref r FIGURE 5 10 FM CSA LABEL Ref r r ...

Page 60: ...arameter Damping Default setting is 3 sec 9 Select submenu Display and select desired values e g For main display select percent For multiplex display select totalizer values The measurement system is now ready for operation 5 3 2 Additional Configuration Information 5 3 2 1 Meter Size This parameter is used to define the size of the installed flowmeter since the same converter can be used for all...

Page 61: ...x operating mode The current output for flowrates less than the low flow cutoff value Qmin is set 4 mA equivalent to Q 0 5 3 2 4 Hardware Configuration The function assigned to the contact output terminals 41 42 is selected in this submenu The menus Pulse width Min and Max Q_Alarm or Min and Max T_Alarm are displayed based on the selection of the output function Meter Size Inch DN Typ k Factor max...

Page 62: ...ed in the error register whether they occurred momentarily or for a long time period Every number in the error register display represents a specific error type Display The error register can be cleared by pressing the ENTER key MAINS INTERRUPT The Mains Interrupt display shows the number of times power was turned off or interrupted to the converter The converter counts the number of times the sup...

Page 63: ...ion may be changed Disconnect power from the flowmeter and remove the cover In order to change the switch positions the converter electronics module must be removed from the hous ing Unscrew the 3 Phillips head mounting screws and remove the converter from the housing Set the switch as shown in Figure 5 14 Carefully reinstall the converter in the housing making certain that it is centered and tigh...

Page 64: ...ature Units Qm Temperature is measured Liquid 2 Qm V T Liquid Mass flowrate Volume Expansion Coefficient K ß1 3 Ref temp T0 o C Operating temp Toper o C Ref density ρ0 Units Density Operating density Operating temperature Vol _Exp_coef Units Qm Temperature is measured Gas Qv Gas Volume flowrate at operating conditions Gas Normal 2 Qn pT Gas Normal flowrate 1 013 bar 0 C 0 1 013 bar 20 C Operating ...

Page 65: ...splayed Language If the display should activate in German language mode rather than English upon start up or applying power to the converter use the following procedure to change the displayed language to English Maintain power to the Trio Wirl electronics for a minimum of 60 seconds after making any changes to the configuration data base otherwise the changes will not be stored Action Key Display...

Page 66: ...alist Service and the number of changeable parameters shown in the menus increases with each mode level Entry into Service mode is required to gain access to the following parameters PT100 Sensor enable Fluid selections K factor Flow temperature calibration data entry Service data entry Action Key Display Information Turn Locked mode OFF Standard Display 1 Advance to Progr Level STEP or DATA 2 Ent...

Page 67: ...tandard Display 1 Advance to Progr Level STEP or DATA 2 Enter Menu ENTER Display shows present pro gramming level 3 Display Programming Levels ENTER Mode is selectable when underscore is displayed 4 Select Locked programming level STEP or DATA 5 Return to Menu Level ENTER Locked mode is now ON Qv 10 5 Progr Level Standard Standard _ Locked_ Progr Level Note Locked mode must be turned off before da...

Page 68: ...Reference Density Normal Density Compressibility Standard Conditions Unit Temperature Reference Temperature Unit Pressure Pressure Poper ABS Volume Extension Unit Qvol Unit Qm QmaxDN Oper Qmax Qmin Operating Totalizer Damping Hardware Config Iout at Alarm Pulse Factor Pulse Width Display Error Register Self Check Instr Address Instrument No Order No PT100 Sensor Linearization D Base Handling Init ...

Page 69: ...er differing from 0 Factory setting has been selected for the Program Protection Code then this code 1 9999 must be entered to turn the protection off Enter English German from table Language for the display text Enter Display of the Flowmeter primary selection SWIRL TRIO WIRL S VORTEX TRIO WIRL V Enter Display of the flowmeter primary size A ANSI D DIN Enter Display of the calibration fac tor val...

Page 70: ...dard flowrate Gas Refer to Section 5 4 1 Normal flowrate Gas Refer to Section 5 4 1 Mass flowrate Gas Refer to Section 5 4 1 Mass flowrate Gas Refer to Section 5 4 1 Mass flowrate Sat steam Refer to Section 5 4 1 Actual flowrate Sat steam Enter g l g cm3 g l kg l kg l kg m3 lb ft3 lb ugl g ml_ from table Menu displayed for selection Liquid Qm D T Liquid Qm V T Gas Mass Qm pT Gas Mass Qm D Enter 0 ...

Page 71: ...igpm igph igpd bbl s bbl s bbl h bbl d Selection of the volume flow rate units for Qv Qn and Qs 1 bbl 42 gal Enter kg s g h kg s kg m kg h kg d t m t h t d lb s lb m lb h lb d g s g m g h from table Menu displayed for selection 2 3 7 8 9 See flow symbol legends in Section 1t 1000 kg Enter Display of the max flowrate for the selected flowmeter size Enter 0 15 1 15x RangeMax numeric Operating Mode n...

Page 72: ...ontact output Temperature alarm closes at alarm Current output HART Protocol Contact output General alarm closes at alarm Note Menus Min and Max Q_Alarm Only displayed for the I HART T_Alarm selection Enter 0 100 of Qmax numeric Min Alarm Flowrate 0 Off Enter 0 100 of Qmax numeric Max Alarm Flowrate 100 Off Note Menus Min and Max T_Alarm Only displayed for the I HART T_Alarm selection numeric Ente...

Page 73: ...perature Frequency from table Selection for the Main Display from table Selections for the value to be displayed in the multiplex mode Enter Multiplex mode for the 2nd line On or Off Display of detected errors Clear with ENTER see also Notes Section 5 5 5 Enter Counter for the number of times the power was turned off since start up Pulse Factor 100 000 ENTER 5 1 ft3_ _ Pulse Width 10 ms_ _ ENTER 0...

Page 74: ... to 115 numeric Test current output manual control 100 20 mA 0 to 2500 Hz Sensor frequency Simulation current and pulse outputs Initiate by entering a start value in Hz Turn off by entering 0 Hz After switch to Process Display the frequency can be changed using Data Step 5Hz Automatic test Test Main and Backup FRAM used to save the meter location parameters Select open or closed Selection 4 Hz rat...

Page 75: ...5 2 ERROR CODE LISTING Error No Error Text Priority Description 0 Steam calculations 7 Incorrect saturated steam mass flowrate calculations 1 Front End 1 Preamplifier board problem 2 Not assigned N A 3 Flowrate 115 2 The value set in Qmax was exceeded by 15 4 Not assigned N A 5 M Data Base 0 Main Data Base corrupted loss of the internal data base in the converter 6 Totalizer defective 1 Flow total...

Page 76: ...ier board defective Exchange converter module contact ABB Inc Service Dept 2 Not assigned N A 3 Flowrate 115 2 The value set in Qmax was exceeded by 15 Flow range setting too small Increase Qmax flow range Flowrate too large Reduce flowrate 4 Not assigned N A 5 M Data Base 0 Main Data Base corrupted loss of the internal data base in the converter Internal data base corrupted Turn instrument off an...

Page 77: ...IRL INSTRUCTION MANUAL CHAPTER 7 Parts List 7 1 Replacement Parts The following pages show a cutaway view of the flowmeters and indicate replacement parts that are available for the meters along with their ABB Inc ordering numbers ...

Page 78: ...Parts List 7 2 PN25080 TRIO WIRL INSTRUCTION MANUAL FIGURE 7 1 FLOWMETER SIGNAL CONVERTER PARTS REFER TO TABLE 7 1 FOR ORDERING INFORMATION REF ...

Page 79: ...ing Viton O Ring PTFE 102E077U56 101W709U01 101C709U01 3 1 TOWER ASSEMBLY 612A708U01 3A 1 SET SCREWS Spare set screws Tower Assembly D020J106AU20 4 1 ADAPTER Adapter Plain Adapter Bartek w 3 Wire Std Sensor Adapter Bartek w 5 Wire Std Sensor w PT100 D633A043U01 D633A043U02 D633A043U03 5 1 Anti Rotation Dress Bolt M5 x 25 Screw Hex Sock Hd DIN912 D395A006U01 09H116AU20 6 1 1 1 4 2 1 5 5 1 1 HOUSING...

Page 80: ...KIT W CABLE Remote Tower X Proof 4 Wire Remote Tower X Proof 8 Wire D612A163U09 D612A163U10 12A 1 Pipe Mounting Hardware Optional 612B091U07 13 SPARE CABLE 30 FT 4 Wire for Standard Sensors 8 Wire for Sensors w PT100 431C081U01 431C081U02 14 1 1 2 1 3 3 1 1 REMOTE MODEL ELECTRONICS HOUSING ASSEMBLY Body Used for Sensor Cable Connection on Primary Cable Connection Board Ground Connection Plates M4 ...

Page 81: ...300 430E014U14 8 150 430E014U09 300 430E014U20 TABLE 7 4 METER MOUNTING KITS VORTEX WAFER DESCRIPTION PART NUMBER Mounting Kits Wafer Style Meter Includes Studs Nuts Gaskets and Centering Devices SIZE ANSI FLANGE RATING lb 1 150 614B656U85 300 600 614B656U86 1 1 2 150 614B656U16 300 614B656U17 600 614B656U18 2 150 614B656U12 300 614B656U13 600 614B656U14 3 150 614B656U01 300 600 614B656U02 4 150 6...

Page 82: ...ABLE 7 5 FLANGE GASKETS METER SIZE ANSI FLANGE RATING POUNDS MAX PRESSURE TProc 68o F 20o C PSI QTY PART NUMBER INCHES MM VORTEX SWIRL 1 2 15 150 300 276 725 2 333J089U01 333J089U02 1 25 150 300 276 725 333J089U10 333J089U11 1 1 4 32 150 300 276 725 N A 333J089U68 333J089U69 1 1 2 40 150 300 276 725 333J089U15 333J089U16 2 50 150 300 600 276 725 1436 333J089U19 333J089U25 3 80 150 300 600 276 725 ...

Page 83: ...243 20016 Pero Milano Italy Tel 39 02 33928 1 Fax 39 02 33928 240 ABB Instrumentation Ltd Howard Road St Neots Cambs England PE19 3EU Tel 44 0 1480 475 321 FAX 44 0 1480 217 948 ABB Inc Instrumentation Division 125 East County Line Road Warminster PA 18974 USA Tel 215 674 6000 FAX 215 674 7183 ABB Automation Products GmbH Industriestr 28 D 65760 Eschborn Germany Tel 49 0 6196 800 0 Fax 49 0 6196 8...

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ABB TRIO-WIRL SR4000, Instruction Manual

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