ABB TPL69-A Series, Operation Manual

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Operation Manual / TPL69-A10 / -A30 ... TPL77-A10 / -A30
Table of contents
© Copyright 2018 . All rights reserved. HZTL2481_EN Revision C May 2018
Operation Manual
1 Preliminary remarks................................................................................................. 3
1.1 Purpose of this manual .................................................................................................. 3
1.2 Layout and function........................................................................................................ 4
1.3 Intended use of the turbocharger .............................................................................. 6
1.4 Storage of new turbochargers and spare parts ....................................................... 7
1.5 Essential information..................................................................................................... 9
1.6 Symbols and definitions .............................................................................................. 11
1.7 Turbocharger rating plate ........................................................................................... 12
1.8 Contact information..................................................................................................... 13
2 Safety...................................................................................................................... 14
2.1 Introduction ................................................................................................................... 14
2.2 CE conformity ................................................................................................................ 14
2.3 Definition of mandatory signs ................................................................................... 15
2.4 Definition of Safety instructions ............................................................................... 15
2.5 Warning plates on the turbocharger......................................................................... 16
2.6 Safe operation and maintenance............................................................................... 17
2.7 Hazards during operation and maintenance........................................................... 20
2.8 Periodic checking of the pressure vessel ................................................................. 25
2.9 Lifting loads ................................................................................................................... 25
3 Start-up ................................................................................................................... 27
3.1 Oil supply ........................................................................................................................ 27
3.2 Inspection work ............................................................................................................ 30
3.3 Commissioning after taking out of operation........................................................ 32
4 Operation ................................................................................................................ 33
4.1 Noise emissions ............................................................................................................ 33
4.2 Servicing work ............................................................................................................... 35
4.3 Replacement intervals for turbocharger components .......................................... 38
4.4 Speed measurement ................................................................................................... 40
4.5 Underpressure measurement on filter silencer ...................................................... 43
4.6 Stopping the engine .................................................................................................... 44
5 Maintenance .......................................................................................................... 45
5.1 Foreword to Maintenance .......................................................................................... 45
5.2 Cleaning the filter silencer.......................................................................................... 46
5.3 Cleaning the compressor during operation ............................................................ 51
5.4 Cleaning turbine blades and nozzle ring in operation ........................................... 56
5.5 Cleaning components mechanically.......................................................................... 62