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Installation Manual

Terra Gateway Pro

© Copyright ABB. All rights reserved

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Summary of Contents for Terra Gateway Pro

Page 1: ... Installation Manual Terra Gateway Pro Copyright ABB All rights reserved ...

Page 2: ...RITY LEVEL Public REV 001 LANG en PAGE 2 31 Copyright 2022 ABB All rights reserved Copyright All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright ABB EV Infrastructure All rights reserved ...

Page 3: ...parts or the Terra Gateway Pro 12 2 5 Cybersecurity disclaimer 12 3 Description 13 3 1 Intended use 13 3 2 Type plate 13 3 2 1 ABB product identification 14 3 3 Hardware overview 14 3 3 1 Led status Power CFast Link Run 15 3 4 Network overview 15 4 Pre Installation 16 4 1 Pre installation procedure site planning 16 4 2 Prepare place for installation 16 4 2 1 Ambient conditions 16 4 2 2 Mechanical ...

Page 4: ...or commissioning 26 7 1 Test internet connectivity 26 8 Technical data 28 8 1 Parts included in delivery 28 8 2 Required tools for installation 28 8 3 Required parts for installation 28 8 4 Cable specifications 28 8 4 1 Power cable 28 8 4 2 Data cable 29 8 5 Electrical specification 29 8 6 Dimensions 29 8 7 Environment 30 8 8 Certifications 31 8 9 References 31 ...

Page 5: ...the original instructions 1 5 Illustrations It is not always possible to show the configuration of your site The illustrations in this document show a typical setup They are for instruction and description only 1 6 Units of measurement SI units of measurement metric system are used If necessary the document shows other units between parentheses or in separate columns in tables 1 7 Typographical co...

Page 6: ...fer to section 1 10 Caution If you do not obey the instruction this can cause damage to the TGP or to property Note A note gives more data to make it easier to do the steps for example Information about the condition of the TGP be fore you start the procedure Requirements for personnel for a procedure General safety instructions for a procedure Information about spare parts that are neces sary for...

Page 7: ...uired according to the local rules Alternating current supply Note It is possible that not all symbols or signal words are present in this docu ment 1 10 Special symbols for warnings and dangers Symbol Risk type General risk Hazardous voltage that gives risk of electrocution Risk of pinching or crushing of body parts Rotating parts that can cause risk of entrapment Hot surface that gives the risk ...

Page 8: ...nection Grounding connection 1 12 Related documents Document name Target group Product datasheet All target groups Installation manual Qualified installation person Declaration of conformity CE All target groups 1 13 Manufacturer and contact data Manufacturer ABB E Mobility B V Heertjeslaan 6 2629 JG Delft The Netherlands Contact data ABB E Mobility B V in your country can give you support on the ...

Page 9: ...First In First Out HMI Human Machine Interface HW Hardware IPC Industrial PC I O Input output LVS Low Voltage Switchgear OPC UA Open Platform Communications Unified Architecture PLC Programmable Logic Controller POC Point of Connection PPE Personal protective equipment SOC State of Charge SW Software TGP Terra Gateway Pro Note It is possible that not all abbreviations are present in this document ...

Page 10: ...responsible for the transport and distribution of electricity Local rules All rules that apply to the Terra Gateway Pro during the entire lifecycle of the Terra Gateway Pro The local rules also include the national laws and regulations Owner Legal owner of the hardware Site operator Entity that is responsible for the day to day control of the charg ing site The site operator does not have to be th...

Page 11: ...nterface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information The manufacturer is not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or theft of data or information 2 2 General safety instructions This document the related documents and the warnings...

Page 12: ...onnected to and to communicate information and data via a net work interface It is customer s sole responsibility to provide and continuously ensure a secure con nection between the product and customer network or any other network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication...

Page 13: ...teway Pro Please refer to section 8 3 2 Type plate Each Terra Gateway Pro is assigned a device number with a unique serial number and QR code to enable unique identification of the device The product information includes additional data such as product code power data certifications and safety notices No Label Explanation 1 Manufacturer Computer type and information about the power required for th...

Page 14: ...ng purposes 3 2 1 ABB product identification 1 Product name ABB Terra Gateway Pro Product code ABB6AGC106969 Serial number F0AC0169333 1 2 3 4 2 Product global code 3 Serial number of the device is shown here 4 QR code for commissioning 3 3 Hardware overview The figure below depicts the Terra Gateway Pro and its physical interfaces No Interface name Description 1 Power 24 VDC 24 VDC power supply 2...

Page 15: ...status Power CFast Link Run LED Color Status Explaination Power Green On Power supply ok Red On The system is in power saving standby mode Blinking The MTCX is running the battery state is BAD The system is in power saving standby Red Green Blinking Faulty or incomplete BIOS CFast Yellow On Indicates CFast access Link Yellow On Indicates an active SDL connection on the panel connector Blinking An ...

Page 16: ...nments must be avoided This can otherwise lead to dust deposits that affect the functionality of the device especially in systems with active cooling fans which may no longer ensure sufficient cooling The presence of aggressive gases in the environment can also result in malfunctions In combina tion with high temperature and relative humidity aggressive gases for example with sulfur nitro gen and ...

Page 17: ...BB All rights reserved Note Ensure the TGP QR code is reachable for scanning The device is installed with the mounting holes located on the mounting plate The mounting holes are designed for M5 screws 4 2 3 Drilling template Use this template for drilling the wholes for the mounting bracket of the TGP ...

Page 18: ...Copyright 2022 ABB All rights reserved 4 2 4 Spacing for air circulation To ensure sufficient air circulation a specified clearance must be provided above below to the side and rear of the unit For the minimum specified clearance see the following diagrams This is valid for all variants ...

Page 19: ...tallation The 3 pin connector required for connecting the power supply is delivered with the TGP This can also be ordered from B R using model number 0TB103 9 screw clamp terminal block or 0TB103 91 cage clamp terminal block The pinout is shown in the following table The supply is protected internally by a soldered fuse 15 A fast acting so that the device is not damaged under current overload cond...

Page 20: ...ssible path to ensure low resistance The wire or copper strip shall have a minimum cross section of 2 5mm2 This type of grounding is mandatory for proper functionality 4 2 6 Network requirements As seen in Section 3 3 Hardware overview there are 4 ethernet ports ETH1 DHCP enabled ETH2 static ETH3 disabled ETH4 disabled Both ETH1 and ETH2 can be used individually or together When used together ther...

Page 21: ...ogether TGP TGP Configuration A DHCP left Configuration B Static IP right With this configuration modem provides not only internet access but also local network for TGP and local devices such as chargers Local devices IP address must be leased in the router and these leasing will be used by the TGP if conf B is used the router needs to be configured to use the same subnet as the static IP configur...

Page 22: ... a DHCP server that can lease the IP address of the local devices These leases must be persistent and indefinite i e does not change due to power cycles If this is not the case the energy management to the chargers will stop working 4 2 6 3 Firewall outbound traffic setting It is important for the firewall to allow data traffic to and from the following URLs URL Protocol Port securemsg enervalis c...

Page 23: ...stallation obey the ambient conditions for storage Refer to section 8 7 5 2 Inspect the Terra Gateway Pro on delivery Procedure 1 Unpack the TGP 2 Do a check if the TGP is in accordance with the order 3 Do a check on the TGP for damage and liquid ingress into the packaging material 4 Validate the factory seal of the battery tray is not violated 5 If the TGP shows damage or is not in accordance wit...

Page 24: ...P with M5 screws max tightening torque 0 5 Nm 6 2 Electrical installation DANGER The entire power supply to the TGP must be interrupted Before connecting the DC power cable it must be checked whether it has been disconnected from the voltage source e g power supply 6 2 1 Wiring Install the DC power cable on the terminal block power supply connector as shown in the figure below Conductors with a cr...

Page 25: ...act by removing the screwdriver When wiring pay attention to the pinout of the power supply connection on the device 6 2 4 Connecting the power supply to a TGP DANGER The entire power supply to the TGP must be interrupted Before connecting the power cable it must be checked whether it has been disconnected from the voltage source e g power supply 1 Carry out electrostatic discharge on the housing ...

Page 26: ...rder to test the TGP The site operator or owner is available to receive instruction from the service engineer of the manufacturer including video streaming capabilities 3 Make sure that the following data is available Contact data of the contact person on site Address and site name where the TGP is installed Latest version of the single line diagram of the site that includes information such as av...

Page 27: ...sed SECURITY LEVEL Public REV 001 LANG en PAGE 27 31 Copyright 2022 ABB All rights reserved 4 If the connection between the TGP and backend is not functional contact the network ad ministrator of the site owner Refer to section 4 2 6 ...

Page 28: ...r installation Tool Specification Bolts Size M15 2 pieces Screwdriver cross Size M5 Screwdriver flat Size M2 5 Screwdriver Torx Type T20 8 3 Required parts for installation Part Specification 24 V DC power supply Power supply for the TGP Refer to section 0 Ethernet cable s Connect the TGP to the router switch Refer to section 6 3 Router switch Router switch for the local network of the site Refer ...

Page 29: ...m Shielding Yes tinned copper braid Conductor Fine strand copper wire Insulation PVC or other material that can be used outdoor and are UV protected Characteristic impedance 100 Ω Minimum Test Voltage AC 700 V Ambient Temperature range 40 C to 70 C Core identification TIA EIA 568 B 1 2001 T568A Bend radius 5x diameter 8 5 Electrical specification Nominal voltage 24 VDC 25 Nominal current Max 3 A O...

Page 30: ...r EN 61131 2 Pollution degree 2 Protection degree per EN 60529 IP20 Temperature range Operation 25 ºC to 50 C Temperature range Storage 40 ºC to 60 C Humidity 10 to 95 RH non condensing Air pressure 2000 m 795 hPa Storage conditions Indoors dry CAUTION Warranty Warranty will be considered void when the Terra Gateway Pro is damaged while badly stored at the customer s location ...

Page 31: ... CE UL cULus E115267 Industrial control equipment UL 61010 1 and UL 61010 2 201 Canadian CSA standard per C22 2 No 61010 1 12 and CSA C22 2 No 61010 2 201 14 8 9 References 1 Automation PC 2200 User s manual Version 1 1 August 2019 Model no MAAPC2200 ENG B R Industrial Automation GmbH https www br automation com nl nl producten maapc2200 eng ...

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