ABB TB404 Operating Instruction Download Page 30 | Manualshive

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ABB TB404 Operating Instruction Download Page 30

PROCEDURE

PR3 - 5

Figure PR3-2. High Pressure Hot Tap Assembly

INSERTION ROD RETRACTED

INSERTION ROD EXTENDED

T00878A

1/4 IN. FLUSHING

PORT

END CAP

1-1/2 IN. FULL

PORT BALL VALVE

1-1/2 IN.

SENSOR

GUIDE

EXTRACTION

HOUSING

INSERTION ROD

ASSEMBLY

1/2 IN. NPT ELBOW FOR
CONDUIT CONNECTION

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Summary of Contents for TB404

Page 1: ...se in standard to highly corrosive solutions Measurement made easy Introduction TB404 toroidal conductivity sensors expand the advancements in process conductivity measurement initiated by ABB with 4...

Page 2: ...e Data Sheet for the TB404 toroidal conductivity sensors is available for free download from www abb com analytical or by scanning this code Search for or click on Data sheet TB404 toroidal conductivi...

Page 3: ...d in this document include Mylar Viton Tri Clamp PEEK Registered trademark of E I DuPont de Nemours Company Incorporated Registered trademark of E I DuPont de Nemours Company Incorporated Registered t...

Page 4: ...n have been prepared in procedure format By treating each task as a separate entity the procedures provide an easy method for finding the information needed to perform each task The proce dures can be...

Page 5: ...1 1 through 1 6 August 23 2006 2 1 through 2 3 Original 3 1 Original 4 1 August 23 2006 PR1 1 through PR1 2 August 23 2006 PR2 1 through PR2 3 August 23 2006 PR3 1 through PR3 5 August 23 2006 PR4 1 t...

Page 6: ...UCTION 4 1 REPLACEMENT PARTS 4 1 PROCEDURES PR1 SUBMERSIBLE ASSEMBLY PR2 IN LINE FLOW ASSEMBLY PR3 HOT TAP ASSEMBLIES PR4 TWO INCH SANITARY TRI CLAMP ASSEMBLY PR5 REMOVING SENSOR FROM HOT TAP ASSEMBLI...

Page 7: ...inued No Title Page ii PR5 2 High Pressure Hot Tap Assembly PR5 3 List of Tables No Title Page 1 1 Reference Documents 1 2 1 2 Nomenclature 1 3 1 3 Specifications 1 4 1 4 Accessories1 1 6 2 1 Installa...

Page 8: ...ause the insertion rod to retract from the ball valve assembly with great velocity This could injure personnel standing in the path of the retracting insertion rod Allow only properly trained personne...

Page 9: ...iv Safety Summary continued THIS PAGE INTENTIONALL LEFT BLANK...

Page 10: ...uch as tanks and open vessels or waterways The in line flow assembly provides installation capability for pipelines and tanks There are also two types of hot tap assemblies available Low pressure unit...

Page 11: ...TO USE THIS INSTRUCTION Read this entire instruction in sequence before attempting to install maintain or repair the sensor After gaining a complete understanding of this instruc tion and the sensor...

Page 12: ...4043 3 7 S 1 Submersible adapter in NPT CPVC S 2 Submersible adapter in NPT 316 stainless steel S 3 Submersible adapter in NPT Kynar F 1 In line flow 1 in NPT CPVC F 2 In line flow 1 in NPT 316 stainl...

Page 13: ...en using the sensor with ABB instrumentation 2 If hot tap hardware and compression fittings are ordered and Kalrez O rings are desired position 8 must be a 4 3 Positions 9 and 10 require 00 when order...

Page 14: ...rials Process connection Minimum 0 to 400 S maximum 0 to 2 000 mS 689 kPa 100 psig 150 C 302 F Teflon ferrule in compression fitting O rings per sensor nomenclature 316 stainless steel and Titanium Mi...

Page 15: ...re kit for high pressure hot tap assembly with 316 stainless steel hardware and EPDM hardware O rings Nos 014 and 132 4TB9515 0070 Hardware kit for high pressure hot tap assembly with 316 stainless st...

Page 16: ...erfor mance of the sensor Use the original packing material and container for storage The storage environment should be protected and free from extremes in temperature and humidity and fall within the...

Page 17: ...exible piping or conduit The sensor position must not allow accumulation of excess sediment or other foreign material around the sensing area The sensor position must insure that the internal temperat...

Page 18: ...or Orientation Requirements SENSING AREA P ARALLELTO FLOW FLUID LEVEL BELOW SENSINGAREA PERPENDICULARTO FLOW FLOW FLUID LEVEL FLUIDLEVEL ABOVE FLUID LEVEL PEEK PEEK PEEK FLOW SENSING AREA Table 2 1 In...

Page 19: ...ure of its design complete sensor replacement is required when it has been damaged or does not properly func tion Contact ABB for replacement toroidal conductivity sensors If using a high or low press...

Page 20: ...Fax 1 775 850 4808 www abb com instrumentation REPLACEMENT PARTS When making repairs at your facility order spare parts from a ABB sales office Provide this information 1 Spare part description part...

Page 21: ...s the application of pipe sealant Teflon tape or equivalent onto all pipe threads to prevent process liquids from seeping into the conduit piping R 4 Attach the in NPT pipe coupling to the submersible...

Page 22: ...round the sen sor cable and top of the conduit pipe to prevent moisture from entering the pipe R 7 Position the pipe in the desired location and retain it in a fixed position using a conduit clamp or...

Page 23: ...high temperature pipe sealant onto the outer threads of the in line fitting R 5 Install the in line fitting into the pipe or tank fitting using a two inch open end wrench to tighten the fitting Fig P...

Page 24: ...ction 2 R 7 While maintaining the sensor orientation with the inch open end wrench use a 1 inch open end wrench to tighten the retaining nut R 8 Slide the Viton gasket over the back of the sensor and...

Page 25: ...g threads on the sensor R 10 Attach inch flexible conduit or a cable gland to the conduit cable gland adapter Figure PR2 2 In Line Assembly in Pipe or Tank Fitting PEEK 3 4 IN CONDUITADAPTER RET AININ...

Page 26: ...s steel hardware and EPDM hardware O rings Nos 014 and 132 4TB9515 0070 Hardware kit for high pressure hot tap assembly with 316 stainless steel hardware EPDM hard ware O rings Nos 014 and 132 and bal...

Page 27: ...ollow the procedures outlined in these drawings before installing the sensor into the process piping or tank Low pressure hot tap assemblies can be purchased with many different inser tion rod lengths...

Page 28: ...the compression fitting Fig PR3 1 R 2 Position the sensor against the compression fitting body or extraction housing Fig PR3 2 by pulling the insertion rod until the assembly stops moving R 3 Hand ti...

Page 29: ...compression fitting is secure Figure PR3 1 Low Pressure Hot Tap Assemblies T00877A HAND TIGHT COMPRESSIONFITTINGHARDW ARE WRENCH TIGHT COMPRESSIONFITTINGHARDW ARE OUTMOST COMPRESSION NUT INNERMOST COM...

Page 30: ...essure Hot Tap Assembly INSERTIONRODRETRACTED INSERTIONRODEXTENDED T00878A 1 4 IN FLUSHING PORT END CAP 1 1 2 IN FULL PORT BALLVALVE 1 1 2 IN SENSOR GUIDE EXTRACTION HOUSING INSERTION ROD ASSEMBL Y 1...

Page 31: ...nsor into the two inch sanitary tri clamp tee R 3 Position the sensor so that the sensing area is perpendicular to the flow path to meet the installation guidelines described in Section 2 20 min Numbe...

Page 32: ...threads R 6 If desired attach inch flexible conduit or a cable gland to the in NPT conduit cable gland adapter Figure PR4 1 Sanitary In Line Flow Assembly SANIT AR Y GASKET TB4043 SENSOR T00879A SUPP...

Page 33: ...n 4TB8006 0025 A R Silicone grease 4TB8006 0045 A R Anti seize compound Customer supplied A R Pipe sealant WARNING 1 Firmly hold the insertion rod when loosening the compres sion fitting When the comp...

Page 34: ...itting body to the ball valve c High pressure hardware Undo the end cap and withdraw the insertion rod assembly from the extraction housing Figure PR5 1 Low Pressure Hot Tap Assemblies T00877A HAND TI...

Page 35: ...rings with silicone grease all straight threads with anti seize compound and all pipe threads with pipe sealant Figure PR5 2 High Pressure Hot Tap Assembly INSERTIONRODRETRACTED INSERTIONRODEXTENDED...

Page 36: ...observe all safety precautions required for handling chemicals When handling chemicals always use gloves eye protection safety shields and similar protective items and consult material data safety sh...

Page 37: ...ay occur R 4 Rinse the sensor with water Solvent Dip This method removes organic coatings R 1 Verify that any process fluid on the sensor is not incompatible with iso propyl alcohol or other appropria...

Page 38: ...ssembly PR4 1 Submersible assembly PR1 1 Instruction content 1 2 Intended user 1 1 L Location considerations 2 1 M Maintenance sensor cleaning PR6 1 N Nomenclature 1 3 O Orientation requirements 2 3 P...

Page 39: ...Sales Service...

Page 40: ...make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoeve...

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