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ABB Slimline XRG2/3 Series, Installation Instructions Manual

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ABB Slimline XRG2/3 Series Installation Instructions Manual Download Page 18

280-880V

40-140

Application

±5%

—

EFM

16

SWITC H

D ISCO NNEC TO R FUSE,

XRG2/3

The EFM unit will survive an insulation test voltage of 1.6kV. However, by insulation test, we recommend 

that the EFM module can be completely removed by also disconnecting the internal plug to the rear side 

of the Multiplug. This will also avoid leakage current between the main phases.

EFM is powered by the XR busbar contacts, and it starts to operate once the XR switch is in close position.

Summary of Contents for Slimline XRG2/3 Series

Page 1: ... INSTA LL AT ION I NSTRUCTION Switch Disconnector Fuse Slimline XRG2 3 Switch Disconnector Fuse Slimline XRG2 3 rev B 1SEQ100100P0001 ...

Page 2: ... Table of contents 01 Use of symbols 07 ITS 10 EFM 14 Motor operation 16 Fuse replacement 17 Accessory 04 Busbar overview Manual operation 06 ...

Page 3: ...s about a situation where something other than electrical equipment may cause physical injury to a person or damage to equipment Use of symbols Caution Provides important information or warns about a situation that may have a detrimen tal effect on equipment Information Provides important information about the equipment SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 4: ...be placed into service im mediately store the switch on its original package in a clean dry location To prevent condensation maintain a uniform tempera ture Store the unit in a heated building al lowing adequate air circulation and protec tion from dirt and moisture Storing the unit outdoors could cause harmful conden sation inside the switch enclosure HAZARD OF EQUIPMENT OVERTURNING When moving w...

Page 5: ...c power Assume that all circuits are live unless they are completely deenergized tested grounded and tagged Pay particular at tention to the design of the power sys tem Consider all sources of power in cluding the possibility of backfeeding Turn off switch before removing or mak ing load side connections Always use a properly rated voltage sens ing device at all line and load to confirm switch is ...

Page 6: ... Busbar overview A B C D F E A B C D E F 50 5 2p 100 75 5 50 5 3p 50 50 75 5 50 5 4p 50 50 50 75 5 50 10 2p 100 75 10 50 10 3p 50 50 75 10 50 10 4p 50 50 50 75 10 4 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 7: ... Busbar overview A B C D E F 185 10 2p 370 77 5 10 185 10 3p 185 185 77 5 10 185 10 4p 185 185 97 5 77 5 10 A B C D F E 5 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 8: ...ual operation 1 2 45 3 4 4 4 4 6 SWITCH DISCONNECTOR FUSE XRG2 3 XRG contact is inserted into the busbar with quick push of hands after the left and right positioning pins inserted into holes of the bracket ...

Page 9: ...or operation 2 45 3 1 4 4 4 4 7 XRG contact is inserted into the busbar with quick push of hands after the left and right positioning pins inserted into holes of the bracket SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 10: ... Motor operation Front cover must be locked before operating 8 SWITCH DISCONNECTOR FUSE XRG2 3 Close Open Signal 0 5 sec or permanent Hexagon socket head cap screw 3mm 40 revolutions approximately ...

Page 11: ...SCONNECTOR FUSE XRG2 3 Q1 X1 Motor multiplug connect diagram is different from ITS Motor configurations Refer to the ITS page of instruction Will go to NO at loss of 24V power supply even when the XR apparatus is in closed position For indication purposes only ...

Page 12: ...ctor at the bottom side of the Ekip Display The connection cable has to be the T P cable kit Order code 1SDA066989R0001 The Ekip Connect software tool can be downloaded for free at http library abb com 1 2 Indicator LED s V1 Power Alive V2 Valid com message received V3 Fuse blown V4 S1 Local remote USB connector for PC Laptop 2 1 ...

Page 13: ...module into the ITS module 11 3 Connect the TCP module with RJ45 network cable The TCP Module Order code 1SDR002136A1801 has to use two Ethernet cable RJ45 Shielded Twisted Pair CAT5 or above First cable Length about 410mm connect TCP Module with PCB Second cable connect PCB with outside equipment SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 14: ...5 network cable to the base 4 Install the ITS module into the transparent base Use cable tie 1 to tie the RJ45 network cable to the transparent base 5 Use cable tie 2 to tie the RJ45 network cable to the middle base then install the transparent base 7 Close the frontcover SWITCH DISCONNECTOR FUSE XRG2 3 1 2 4 3 ...

Page 15: ...V 4 RS 485 A 5 RS 485 B Multiplug If a termination resistor is needed it must be fitted to terminals 4 and 5 in the last ITS2 1 or ITS2 D unit in the multi drop line Strap here for Terminal feed Strap here for Busbar feed 13 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 16: ...tor cross section stranded with ferrule without plastic sleeve max Conductor cross section stranded with ferrule with plastic sleeve max 0 25 mm2 1 5 mm2 1 5 mm2 0 75 mm2 Modbus communication and configuration Default setting 19200 E 8 1 Default Modbus addr 247 Baudrates 9600 19200 Parity stop start bits E 8 1 O 8 1 N 8 2 N 8 1 Modbus address range 1 247 Configuration tool Ekip connect SACE Ekip T...

Page 17: ... EFM L1 L2 L3 N K1 Electronic Fuse Monitor EFM V1 Fuse OK V2 Fuse s Blown X1 Multiplug Terminals Q1 Switch disconnector Fuse K1 Electronic Fuse Monitor EFM V1 Fuse OK V2 Fuse s Blown X X1 Multiplug Terminals Q1 11 NO 13 NC 12 NO NC X1 11 NO 13 NC 12 NO NC Q1 V1 V2 Q1 in open state V1 V2 F Q1 in open state 1 F2 F3 F1 F2 1 K K1 Q1 Switch disconnector Fuse ...

Page 18: ...kV However by insulation test we recommend that the EFM module can be completely removed by also disconnecting the internal plug to the rear side of the Multiplug This will also avoid leakage current between the main phases EFM is powered by the XR busbar contacts and it starts to operate once the XR switch is in close position ...

Page 19: ... Fuse replacement 10Nm NH BS 17 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 20: ... Accessory Guide rail 18 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 21: ... Accessory Multiplug 19 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 22: ... Accessory 1 2 2 5Nm Contact extension 20 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 23: ...neumatic tool with 19 mm socket calibrated to 30 Nm to fasten the three bolts 30Nm 30Nm 30Nm SWITCH DISCONNECTOR FUSE XRG2 3 1 6 mm 1 4 mm 10 mm 1 5 2 Nm Top cover is missing just for illustration purpose do not disassemble ...

Page 24: ... Accessory A meter T1 S1 T1 S2 A S1 A S2 22 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 25: ... Accessory Auxiliary switch 23 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 26: ...EFM NO NC Aux switch Aux switch 22 Spare 2 21 3 11 18 17 16 15 14 13 12 19 20 EFM NO Neutral 0V 24VDC Field common Field open Field closed PositionfeedbackNO EFM NC EFM NO NC 21 22 Spare 2 3 1 6 5 4 3 2 C T No 1 C T No 3 C T No 2 1 7 8 Spare 2 1 6 5 4 3 2 C T No 1 C T No 3 C T No 2 1 7 8 Spare 2 Auxiliary switch 24 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 27: ...om part Press the release handle and pull the handle down to remove the out handle 4 Attach straps to the handle and slide in the new double handle on the two frontcovers simultaneously and reverse the procedure 5 Fix the three screws on each handle and assemble the frontcover back on the switches Cut the straps and operate the handles with two hands 25 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 28: ... Accessory 1 2 3 4 5 Switch replacement tool 26 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 29: ...f right bracket 25mm 2 Open the 3 pole cable shroud and cover it onto the cables 3 Close the 3 pole cable shroud 4 Insert the 3 pole cable shroud 5 Install the cable 6 Insert the 4th pole cable shroud 27 SWITCH DISCONNECTOR FUSE XRG2 3 25mm 12mm 30 Nm 25 240 mm ...

Page 30: ... Note For XRG2 3 50 5 3P version 4P version needs to mount two back covers needs to mount three back covers 1 Install the MNS arc protection back covers to the electrical cabinet 28 MNS arc protection back cover for XRG SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 31: ...For XRG2 3 50 10 3P mounts two back covers in Xline 50 mm Compact cabinets For XRG2 3 50 10 3P with contact extensions mounts two back covers in Xline 50 mm Enlarged cabinets 1 Install the RBBS arc protection back cover for XRG to the electrical cabinet RBBS arc protection back cover for XRG ...

Page 32: ...SWITCH DISCONNECTOR FUSE XRG2 3 30 ...

Page 33: ...31 SWITCH DISCONNECTOR FUSE XRG2 3 Notes ...

Page 34: ...SWITCH DISCONNECTOR FUSE XRG2 3 32 ...

Page 35: ...33 SWITCH DISCONNECTOR FUSE XRG2 3 ...

Page 36: ...er P O Box 622 FI 65101 Vaasa Finland Copyright 2019 ABB All rights reserved Specifications subject to change without notice Slimeline XRG2 3 rev B 1SEQ100100P0001 Low Voltage Products and Systems https new abb com contact centers ...

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