ABB Sensyflow FMT700-P Operating Instruction Download Page 50

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information contained herein without notice.

Printed in the Fed. Rep. of Germany (05.2010)

3KXF421006R4201

42/14-42

-E

ABB Ltd.

Oldends Lane, Stonehouse
Gloucestershire, GL10 3TA
UK
Tel: +44 (0)1946 830 611
Fax: +44 (0)1946 832 661

ABB Inc.

125 E. County Line Road
Warminster, PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183

ABB Automation Products GmbH

Borsigstr. 2

63755 Alzenau
Germany
Tel: +49 551 905-534
Fax: +49 551 905-555

Summary of Contents for Sensyflow FMT700-P

Page 1: ...Thermal Mass Flowmeter Sensyflow FMT700 P Pos 1 Titelblätter Copyright BA IA Durchfluss FMT700 P 33 mod_1251794739611_3101 doc 298458 for air test benches Pos 2 Titelblätter Copyright Copyright Seite 32 mod_1247732119296_3101 doc 288410 ...

Page 2: ...5 222 580 Fax 49 621 381 931 29031 automation service de abb com Copyright 2010 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright It assists the user in safe and efficient operation of the device The contents of this document whether whole or in part may not be copied or reproduced without prior approval by the copyright holder Pos 3 Inhaltsv...

Page 3: ...r connection 12 3 2 SLOT 1 D SUB connection Serial Output 12 3 3 SLOT 3 D SUB connection Totalizer 13 3 4 SLOT 4 D SUB connection Analog Outputs 14 4 Commissioning 16 5 Operation 17 5 1 Supply evaluation unit 17 5 2 Display unit Display 18 5 3 Options 18 5 3 1 Adjustable measuring rate 18 5 3 2 Fast measuring rate 19 5 3 3 Analog outputs 20 5 4 Temperature measurement 22 5 5 Operation with two flo...

Page 4: ...Contents 4 Sensyflow FMT700 P 42 14 42 EN 10 3 Approvals and certifications 46 10 4 Declaration of conformity 47 11 Index 49 ...

Page 5: ...ctions and all safety warning symbols in these instructions can optimum protection of both personnel and the environment as well as safe and fault free operation of the device be ensured Information and symbols directly on the product must be observed They may not be removed and must be fully legible at all times Pos 4 3 Überschriften 1 1 1 spaltig A C Bestimmungsgemäße Verwendung 1 mod_1147675805...

Page 6: ...l indicates operator tips particularly useful information or important information about the product or its further uses It does not indicate a dangerous or damaging situation Pos 4 11 Überschriften 1 1 1 spaltig S U Typenschilder 27 mod_1238658820750_3101 doc 254755 2 1 5 Name plates Pos 4 12 Sicherheit Durchfluss FMT700 P Typenschild FMT700 P 34 mod_1255519823078_3101 doc 305213 G00974 Sensyflow...

Page 7: ... purposes Fill out the return form see the Appendix and include this with the device The EU Directive governing hazardous materials dictates that the owners of any hazardous waste are also responsible for disposing of it All devices delivered to the manufacturer must be free from any hazardous materials acids alkalis solvents etc Pipe components and flowmeter sensors contain hollow spaces If they ...

Page 8: ...002 96 EC or relevant national laws e g ElektroG in Germany The product must be disposed of at a specialist recycling facility Do not use municipal garbage collection points According to the WEEE Directive 2002 96 EC only products used in private applications may be disposed of at municipal garbage facilities Proper disposal prevents negative effects on people and the environment and supports the ...

Page 9: ... Fig 2 12 Display 13 Measuring rate 14 Selection buttons TEMP RESET SAMPLE RATE UNIT SELECT SENSOR SELECT For selecting the fluid temperature For performing a master reset Switch for setting the measuring rate For switching over to the 2nd display unit For switching the flowmeter sensors meter tubes over Pos 6 3 Aufbau und Funktion Durchfluss FMT700 P Rückansicht 33 mod_1253095059359_3101 doc 3010...

Page 10: ... note on rear Notice Potential damage to parts Check whether the voltage specified on the name plate matches the line voltage G00932 Fig 4 Pos 6 6 Aufbau und Funktion Durchfluss FMT700 P D SUB Stecker 33 mod_1253098715406_3101 doc 301108 3 2 2 2 D SUB connector SLOT 1 25 pin D SUB connector Serial output SLOT 3 25 pin D SUB connector Totalizer SLOT 4 25 pin D SUB connector Analog outputs G00933 Fi...

Page 11: ...301132 3 2 2 3 BNC outputs and sensor connection ANALOG OUT 0 10 V Analog output voltage via BNC socket ANALOG OUT 0 4 20 mA Analog output current via BNC socket SENSOR 1 Connection for flowmeter sensor 1 7 pin SENSOR 2 Connection for flowmeter sensor 2 7 pin for operation with 2 flowmeter sensors G00934 Fig 6 Pos 7 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 12: ... 20 5 Flowmeter sensor coding 21 6 Flowmeter sensor coding 22 7 Flowmeter sensor coding 23 G00924 Fig 7 Terminal connection of BNC socket and flowmeter sensor socket Pos 8 3 Leeres Modul mit einer Absatzmarke DS 1 spaltig 2 mod_1153381574375_0 doc 35553 Pos 8 4 Technische Daten Datenblatt Durchfluss FMT700 P Elektrischer Anschluss SLOT 1 D SUB Stecker Serieller Ausgang 33 mod_1251812620955_3101 do...

Page 13: ...Assignment 1 20 LSB1 14 213 2 21 15 214 MSB2 3 22 16 4 23 17 5 24 18 6 25 19 7 26 20 8 27 21 9 28 22 10 29 23 REMOTE CTRLSTART STOP 11 210 24 Uext 12 211 25 GNDext 13 212 1 LSB Least Significant Bit 2 MSB Most Significat Bit G00925 25 14 13 1 Fig 9 Terminal connection of 25 pole D SUB connection Totalizer Sensyflow FMT700 P User G00927 RL Uext REMOTE CTRL DATA DATA READY Fig 10 Terminal connection...

Page 14: ...ter coding 19 Nominal diameter coding 7 Free coding 20 Free coding 8 Free coding 21 Free coding 9 22 10 23 11 Temp 1 24 Temp 1 12 Temp 2 25 Temp 2 13 GNDext G00925 25 14 13 1 Fig 11 Terminal connection of 25 pole D SUB connection Analog Outputs Digital coding of the flowmeter sensor Sensyflow FMT700 P User The outputs are connected as open collectors Technical data Collector emitter voltage 5 24 V...

Page 15: ...0 0 0 0 00 DN 25 1 1 0 0 30 DN 50 1 0 1 0 50 DN 80 1 1 1 0 70 DN 100 1 0 0 1 90 DN 150 1 1 0 1 B0 DN 200 1 0 1 1 D0 Special 1 1 1 1 F0 Pin 4 Pin 17 Flowmeter sensor 1 1 1 Flowmeter sensor 2 1 0 Medium temperature flowmeter sensor 1 0 1 Medium temperature flowmeter sensor 2 0 0 Pos 9 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 16: ...ice switches to the actual measuring mode it performs a self test during which all the indicators on the DISPLAY light up After a minute the device is ready for operation It then takes approximately half an hour to reach maximum measuring accuracy The measuring rate is set to N 100 If you require a different measuring rate option please refer to section 5 3 1 Whenever communication between the flo...

Page 17: ... can cater for all flowmeter sensor nominal diameters with a standard measuring range It also makes for user friendly operation The device is available as a 19 plug in module or as a portable desktop unit for a variety of supply voltages see the section titled Specifications G00935 Fig 13 Supply evaluation unit as a portable desktop unit The measuring range of the relevant transmitter is detected ...

Page 18: ...nfigurable number of individual measurements You can set the required number of individual measurements using the selector switch on the front of the supply evaluation unit A measuring cycle period time for an individual measurement lasts approximately 3 milliseconds The average value calculated for the number of individual measurements configured is displayed and made available at the interfaces ...

Page 19: ...dynamic processes If a high measuring rate is set the average is produced from a large number of individual measurements and undesirable fluctuations can be eliminated Pos 13 8 Bedienung Durchfluss FMT700 P Schnelle Messrate 33 mod_1253168198265_3101 doc 301547 3 5 3 2 Fast measuring rate This operating mode is for measuring very fast dynamic processes The measuring cycle period is 1 ms i e an upd...

Page 20: ...nsient recorder A process computer A controller This makes it possible to visualize and record rapidly changing flowrates The Sensyflow FMT700 P measuring system has been specially developed for applications that call for a rapid response time where changes in flowrate are concerned Fig 15 illustrates the high speed of the measuring signal response when a throttle valve opens compared with the slu...

Page 21: ...se of the current output Current output 0 20 mA 4 20 mA Max load impedance 550 Ω Max load impedance 550 Ω G00938 FMT700 P Fig 16 Additional units at the current output Voltage output 0 10 V Max current loading 4 mA G00939 FMT700 P Fig 17 Additional units at the voltage output Connection BNC socket see section 3 1 D SUB socket see section 3 4 Pos 13 11 Seitenumbruch 0 mod_1126532365768_3101 doc 383...

Page 22: ...ndergo downstream electrical processing a jumper must be removed from inside the device by the factory In such cases the electrical circuit outside the device has to be completed using a display unit or recorder for example The maximum permissible load is 120 Ω During temperature measurement the corresponding flowrate signal is not made available at the interfaces Specifications for temperature me...

Page 23: ...nly those measured values for the flowmeter sensor selected via the SENSOR SELECT button are shown on the DISPLAY and output as an optional digital and or analog signal The set measuring rate see section 5 3 1 applies to both flowmeter sensors Selecting the required flowmeter sensor Press the SENSOR SELECT button until the required flowmeter sensor is selected To determine which flowmeter sensor i...

Page 24: ... Optocoupler Pos 15 4 Leeres Modul mit zwei Absatzmarken DS 1 spaltig 3 mod_1159257408468_0 doc 42813 Pos 15 5 Kommunikation Durchfluss FMT700 P Serielle Schnittstelle 33 mod_1253168930546_3101 doc 301667 3 6 1 1 Serial interface The serial interface V24 RS 232 C supports the digital transmission of measured values and can also be used to control all the possible operating functions of the supply ...

Page 25: ...0 V 8 V 3 V 8 V 3 V Fig 20 Voltage level of transmit and receive data Pos 15 7 Kommunikation Durchfluss FMT700 P Datenformat 33 mod_1253169151718_3101 doc 301739 4 6 1 1 2 Data format Data transmission is bidirectional and uses ASCII code The data format used is asynchronous and involves a START BIT and two STOP BITS in each case START BIT 0 1 2 3 4 5 6 7 STOP BIT STOP BIT The supply evaluation un...

Page 26: ...lume in g l once the stop bit has been set externally triggered XZ Measuring rate change for display and analog out Example XZ0100CR XZ0005CR 4 character cycle number must be used XSR Requests the set SAMPLE RATE XU0 Selects first unit kg h XU1 Selects second unit e g m3N h XSW1 Switches sensor 1 to supply evaluation unit XSW2 Switches sensor 2 to supply evaluation unit X Transmits length of indiv...

Page 27: ...output Certain switchover functions are excluded and can only be changed on the the front panel XTT General information about the interface is transmitted see section 6 1 1 5 XTR T 035 4 C XA CLS SU 12309 grams sensor 1 DN 50 XSR CLS SR1 0100 measuring cycles SR2 0001 measuring cycle XR Forces a software reset no feedback XSW1 CLS Probe 1 is switched XSW2 CLS Probe 2 is switched XT1 CLS Temperatur...

Page 28: ...ate for display 0100 9999 measuring cycles Measuring rate for analog out 0001 9999 measuring cycles Fast mode Display not used each measured value is sent to the analog output Temperature option Measuring range 20 100 C 2 probe operation Switchover between 2 sensors Sensor Probe flowmeter sensor Pos 15 14 Kommunikation Durchfluss FMT700 P Fehlertabelle 33 mod_1253169451593_3101 doc 301835 4 6 1 1 ...

Page 29: ...t Notice 4 characters must always be entered when setting the measuring rate see section 5 3 1 e g for a SAMPLE RATE of 50 the command XZ _ _ 50 CR must be entered During constant transmission mode no other operating mode can be set via the serial interface The RS 232 C serial interface is blocked and can only be enabled using XH CR When the meter is being operated there is no conflict between the...

Page 30: ...operating mode and simultaneously initiates the measuring process The STOP signal marking the end of the measuring process is triggered by a rising edge at the REMOTE CTRL input see section 3 3 Uexternal 5 24 V G00944 Tm 0 V Fig 21 Voltage states at REMOTE CTRL input While this special mode is active the REMOTE CTRL indicator RC to the left of the 6 digit LED display lights up The 6 digit LED disp...

Page 31: ...face Following the STOP signal the mass flowrate value m is made available at the digital output for approx 15 seconds in the form of a digital 15 bit binary signal along with the DATA READY BIT For details of pin assignment see section 3 3 The measured value m is output in grams g or normal liters lN After approx 5 seconds the device automatically switches over to the normal operating mode 3 Seri...

Page 32: ... COLLECTORS see section 3 3 Permissible measurement period TM 10 s TM 115 s Error due to measurement interval 0 05 with TM 100 s 0 15 with TM 10 s Measurement uncertainty when determining air mass 2 Auxiliary voltage required UEXTERNAL 5 24 V DC I 20 mA at 20 V Totalized measured value M M 32 767 g 215 1 g The max permissible measurement period depends on the mass flowrate Measurement period s G00...

Page 33: ... measuring fluid must match the arrow on the probe Particles and fibers can impair measuring accuracy We therefore recommend that you use an air filter from our range of accessories for filtering purposes see section 9 4 The use of suitable air filters is essential to ensuring desirable inflow characteristics and high levels of operational reliability during continuous operation even under difficu...

Page 34: ...Adaptation options DN 25 DN 50 DN 80 DN 100 Tapered flanges are centrically compressed using a tension clip vacuum clamping technology DN 150 DN 200 Tapered flanges are centrically compressed using a tension chain Pos 19 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 35: ...d value Repeatability 0 25 of measured value Influences Temperature effect 0 03 K of measured value Pressure effect 0 2 100 kPa bar of measured value Response time T63 12 ms Pressure drop flowmeter sensor G00918 DN 25 DN 50 DN 80DN100 DN150DN 200 0 01 0 10 1 00 10 00 100 00 1 100 1000 10000 10 Pressure drop dp hPa Mass flow rate Qm kg h Fig 24 Pressure drop under atmospheric conditions Pressure dr...

Page 36: ...s Pos 24 Leeres Modul mit einer Absatzmarke DS 1 spaltig 2 mod_1153381574375_0 doc 35553 Pos 25 Leeres Modul mit einer Absatzmarke DS 1 spaltig 2 mod_1153381574375_0 doc 35553 Pos 26 Technische Daten Datenblatt Durchfluss FMT700 P Technische Daten Masse Normvolumen Einheiten 33 mod_1251807774752_3101 doc 298507 5 Further mass standard volume flow units The possible units and upper limits of the me...

Page 37: ..._3101 doc 294111 2 9 1 Flowmeter sensor Sensyflow FMT700 P DN 25 Pos 28 3 Technische Daten Datenblatt Durchfluss FMT700 P Maßzeichnungen Abmessungen FMT700 P DN 25 32 mod_1249559479784_3101 doc 291961 G00903 DN 25 KF M6 170 6 69 125 4 92 22 5 22 5 95 3 74 15 15 Ø 0 94 24 0 89 0 89 0 59 0 59 73 2 87 52 2 05 21 0 83 60 5 2 38 31 5 12 0 47 92 3 62 6 1 24 0 24 Fig 26 Dimensions in mm inch Pos 28 4 Sei...

Page 38: ...33 mod_1250757701399_3101 doc 294183 L L2 L1 L2 Ø di Ø D Ø D1 B H G00904 Fig 27 Dimensions in mm inch DN Ø D Ø D1 Ø di L L1 L2 B H 50 64 2 52 80 0 3 15 58 2 28 184 7 24 29 5 1 16 88 0 3 46 80 89 3 50 108 5 4 27 80 3 15 189 7 44 32 0 1 26 98 5 3 88 100 118 4 65 132 5 5 22 110 4 33 254 10 00 64 5 2 54 114 0 4 49 150 158 6 22 180 0 7 09 153 6 02 280 11 02 77 5 3 05 136 0 5 35 200 205 6 8 09 240 0 9 4...

Page 39: ...12 Technische Daten Datenblatt Durchfluss FMT700 P Maßzeichnungen Zubehör 33 mod_1251963704087_3101 doc 299181 In order to simplify the installation of our measuring system for the user we recommend to apply approved components from our extensive accessories program Tubes of different lengths as inlet section or outlet section are available which can be combined with an air filter We recommend an ...

Page 40: ...F KF appr 244 9 61 269 10 59 144 5 67 34 1 34 2 5 0 10 2 5 0 10 2 5 0 10 2 5 0 10 2 5 0 10 2 5 0 10 appr Ø 110 Ø D2 Ø D2 4 33 Ø D2 Ø D Ø Di Ø D2 Ø D2 Ø D Ø Di Ø D2 Ø D4 Ø D3 10 x D inlet section with flange on one side 5 x D outlet section with flange on one side KF KF KF 260 10 24 135 5 31 25 0 98 2 5 0 10 2 5 0 10 25 0 98 Ø Di Ø D4 Ø D Ø D2 Ø D2 Ø D Ø Di Ø D4 Ø D6 Ø D2 Ø D7 appr 410 16 14 2 5 0 ...

Page 41: ...Inner center ring Clamping ring FL Optimal AS 15 0 59 57 2 24 46 1 81 16 0 63 55 2 17 73 2 87 4 0 16 Sectional detail pipe connection without clamping ring KF KF Ø 24 0 94 Ø 27 1 06 4 0 16 10 0 39 10 0 39 Individual planning G00919 170 6 69 Abb 31 Dimensions in mm inch Pos 28 19 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 42: ... one side 5 x D outlet section with flange on one side KOF KOF KOF L6 L7 25 0 98 2 0 08 2 0 08 25 0 98 Ø Di Ø D2 Ø D Ø D2 Ø D2 Ø D Ø Di Ø D2 2 0 08 Ø D6 Ø D2 L5 Ø D7 Standard measuring section Measuring section 3 Flow conditioner G00916 KOF ZWF ZWF KOF ZWF KOF L7 L2 L9 L5 L8 Ø D7 Fig 32 Dimensions in mm inch DN L1 L2 L3 L4 L5 L6 L7 L8 L9 50 appr 356 14 02 506 19 92 256 10 08 50 1 97 appr 660 25 98...

Page 43: ...Ø D2 2 0 08 2 0 08 Ø D2 2 0 08 KOF 4 0 16 Sectional detail pipe connection without clamping ring 2 0 08 Ø Di Ø D2 Ø D2 2 0 08 2 0 08 Individual planning G00920 ZWF L9 ZWF Fig 33 Dimensions in mm inch DN L1 L2 L9 Ø D2 Ø Di 50 102 4 02 72 2 83 184 7 24 64 2 52 58 2 28 80 145 5 71 114 4 49 189 7 44 89 3 50 80 3 15 100 158 6 22 127 5 00 254 10 00 118 4 65 110 4 33 Dimensions in mm inch Pos 28 22 Seite...

Page 44: ...D2 Ø D Ø Di Ø D2 Ø Di Ø D Flow conditioner with flange 10 x D inlet section with flange on one side 5 x D outlet section with flange on one side KOF KOF KOF S S S L6 L7 4 0 16 4 0 16 Ø Di Ø D2 Ø D2 Ø Di Ø D 4 0 16 Ø D6 Ø D2 L5 Ø D7 10 0 39 10 0 39 10 0 39 Ø D Ø D4 Ø D Standard measuring section Measuring section 3 Flow conditioner G00917 KOF ZWF ZWF KOF ZWF KOF L8 L7 L2 L5 L9 Ø D7 Fig 34 Dimension...

Page 45: ...ng Tapered flange ZWF KOF Ø D2 4 0 16 Ø D2 4 0 16 37 1 46 L1 25 0 98 25 0 98 Sectional detail pipe connection without clamping ring Ø Di 1 0 04 4 0 16 Ø D Individual planning G00921 ZWF L9 ZWF Fig 35 Dimensions in mm inch DN L1 L9 Ø D Ø Di 150 appr 220 8 66 280 11 02 151 5 94 149 5 87 200 appr 280 11 02 330 12 99 202 7 95 200 7 87 Dimensions in mm inch Pos 29 Seitenumbruch 0 mod_1126532365768_3101...

Page 46: ...a layer of polythene that is 0 2 mm thick Use an amount of desiccant that is appropriate for the packing volume and the expected transport time at least sufficient for 3 months You should also line the box with a layer of union paper All devices returned to the manufacturer must be accompanied by a completed and signed decontamination certificate see Appendix Without this ABB will not be able to p...

Page 47: ...J L Konformitätserklärung 29 mod_1242206940830_3101 doc 270646 2 10 4 Declaration of conformity Pos 30 10 Konformitätserklärungen Zertifikate Durchfluss FMT700 P EG Konformitätserklärung 39 mod_1273484445289_3101 doc 337024 Pos 30 11 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 48: ...ntact person Telephone Fax E mail Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health F Yes F No If yes which type of contamination please place an X next to the applicable items Biological F Corrosive irritating F Combustible highly extremely combustible F Toxic F Explosive F Other ...

Page 49: ...w FMT700 P DN 50 DN 200 38 Front view 9 G General information 28 H Hazardous materials 7 How the totalized value is represented 31 I Information on WEEE Directive 2002 96 EC 8 Integrated management system 8 Intended use 5 L Length of transmitted strings 29 List of telegrams requested via commands 27 M Measuring setup and installation 33 N Name plates 6 Note symbols 6 O Operation 17 Operation with ...

Page 50: ...ained herein without notice Printed in the Fed Rep of Germany 05 2010 ABB 2010 3KXF421006R4201 42 14 42 EN Rev C ABB Ltd Oldends Lane Stonehouse Gloucestershire GL10 3TA UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Borsigstr 2 63755 Alzenau Germany Tel 49 551 905 534 Fax 49 5...

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