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2TLC172249M0201, REV. C                              2021-10-12 

 

 

 

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Overview 

General description 

The coded non-contact switches Sense7 are designed to provide position interlock detection for moving 
guards. They are designed to fit the leading edge of sliding, hinged, or lift off machine guards. The actuator 
is fitted to the moving part of the guard, and is aligned to the switch, placed on the frame of the guard. Its 
design makes it advantageous to operate in environments that require the highest level of safety.  

Safety regulations 

 

Warning!

 Carefully read through this entire manual before using the device.

 

Installation shall be conducted by authorized personnel following the Safety regulations, standards and lo-
cal legal regulations. Carefully read through the entire original instruction before using the device. 

Failure to comply with instructions, operation that is not in accordance with the use prescribed in these in-
structions, improper installation or handling of the device can affect the safety of people and the plant. 

For installation and prescribed use of the product, the special notes in the instructions must be carefully 
observed and the technical standards relevant to the application must be considered. 

In case of failure to comply with the instructions or standards, especially when tampering with and/or mod-
ifying the product, any liability is excluded. 

Function description 

The magnetic switch is small in size, which makes it easy to position and hide on gates and hatches. Sense7 
is resistant to both dirt and water, and has no dust collecting cavities, which make it useful in environments 
where hygiene is paramount. The non-contact coded safety switch has a long working life since no mechani-
cal contact is necessary for operation. The Sense7 has 2NC and 1NO contacts and a sensing distance to the 
actuator of 14mm. It has a high tolerance to misalignment. Actuator is always delivered with the non-con-
tact switch. 

Depending on the environment where the switch will be used, different material can be chosen on the 
Sense7. The basic version is in a full plastic body (polyester). In harsh applications as for food processing 
and chemical industry there is a Sense7Z with a total rugged stainless steel 316 body. Both versions have an 
enclosure protection up to IP69K and can be high pressure hosed with detergent at high temperature. 

 

rWarning!

 Application consideration must be given to the fixing of the actuator which has to be in a way 

that prevents disassembly by easy means.. 

 

 

Summary of Contents for Sense7 Series

Page 1: ...2TLC172249M0201 REV C ORIGINAL INSTRUCTIONS SAFETY PRODUCTS Non contact coded safety switch Sense7 series Product Manual C ...

Page 2: ...d may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles and installations subject to separate industry or govern ment regulations Systems machines and ...

Page 3: ...egulations 5 Function description 5 3 Connections 6 4 Installation and maintenance 8 Installation and maintenance 8 Maintenance 8 Minimum safety distance 9 5 Application examples 10 Solution for two NC contacts 10 Solution for one NC contact and one NO contact 11 6 Model overview 12 Accessories 12 Dimensions 12 7 Technical data 13 8 EC Declaration of conformity 15 ...

Page 4: ...onnel Prerequisites It is assumed that the reader of this document has knowledge of the following Basic knowledge of ABB Electrification Sweden AB products Knowledge of safety devices Knowledge of machine safety Special notes Pay attention to the following special notes in the document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may resul...

Page 5: ...al standards relevant to the application must be considered In case of failure to comply with the instructions or standards especially when tampering with and or mod ifying the product any liability is excluded Function description The magnetic switch is small in size which makes it easy to position and hide on gates and hatches Sense7 is resistant to both dirt and water and has no dust collecting...

Page 6: ...cuits are closed when the guard is closed and the actuator present Cable configurations BLACK IN RED 24VDC POWER RECEIVER 1 RECEIVER 2 ACTUATOR BLUE 0VDC WHITE OUT YELLOW IN GREEN OUT ORANGE IN BROWN OUT NC Circuit 1 NC Circuit 2 NO Circuit RED 24VDC BLUE 0VDC BLACK IN WHITE OUT GREEN OUT YELLOW IN BROWN OUT ORANGE IN External Supply 24VDC NC Circuit 1 NC Circuit 2 NO Circuit ...

Page 7: ...Colors Circuit Actuator present Output Types Solid State 8 Orange Auxiliary NO 200mA Max 24Vdc 5 Brown Auxiliary NO 4 Yellow NC2 ve 200mA Max 24Vdc 6 Green NC2 ve 7 Black NC1 ve 200mA Max 24Vdc 1 White NC1 ve 2 Red Supply 24Vdc 10 3 Blue Supply 0Vdc Connection colours Important The NC1 and NC2 Outputs are polarity sensitive ...

Page 8: ... illuminated when the switch is closed and are extinguished when the switch is open 5 Check that the machine stops and cannot be re started when each switch is open rWarning All the safety functions must be tested before starting up the system Maintenance Monthly Check alignment of actuator and look for signs of mechanical damage to the switch casing Check wiring for signs of damage Every 6 months...

Page 9: ... according to EN ISO 13855 Positioning of safeguards with respect to the approach speeds of parts of the human body The minimum safety distance is calculated according to the formula S K x T C Where S minimum safety distance mm K approach speed of a human body 1600 mm s T the total time from opening of the guard until the hazardous machine movement has stopped i e in cluding control system reactio...

Page 10: ...plication examples For the latest connection diagrams please see our web page https library abb com r cid 9AAC170124 dk connection 20diagram Solution for two NC contacts Note The PL should be calculated using ISO TR 24119 and EN ISO 13849 1 2 ...

Page 11: ...2TLC172249M0201 REV C 2021 10 12 11 Solution for one NC contact and one NO contact Note The PL should be calculated using ISO TR 24119 and EN ISO 13849 1 2 ...

Page 12: ...R4120 2 m cable 2NC 1NO LED Stainless Steel Sense7Z 2TLA050056R5120 5 m cable 2NC 1NO LED Stainless Steel Sense7Z 2TLA050056R6120 10 m cable 2NC 1NO LED Stainless Steel Sense7Z 2TLA050056R2120 250 mm cable with M12 2NC 1NO LED Stainless Steel Classic in LCM Accessories Type Product ID Description Sense7 actuator 2TLA050040R0211 Spare actuator plastic Sense7 SSactuator 2TLA050040R0212 Spare actuato...

Page 13: ...g gap 5 mm Switching Dis tance target to target Sao 8 mm close on Sar 20 mm open off Tolerance to misalignment 5 mm in any direction from 5 mm setting gap Switching frequency 1 0 Hz maximum Approach speed 200 mm m to 1000 mm s Vibration resistance IEC 68 2 6 10 55 Hz 1 mm Shock resistance IEC 68 2 27 11 ms 30 g Protection class IP69K Cable Type PVC 8 core 6 mm O D Ambient temperature Sense7 25 C t...

Page 14: ...2015 EN 60947 5 3 2013 EN ISO 13849 1 Up to PLe Category 4 if both channels are used with a PLe control device EN 62061 Up to SIL3 depending on system architecture Safety data PFHD 2 6 x 10 10 1 h Proof test interval life 20 years MTTFd 866 years Certifications TÜV cULus Information with regard to UL 508 Type 1 Enclosure Control No 48W5 Max Temp 70ºC Plastic version 90ºC Stainless Steel ...

Page 15: ...2TLC172249M0201 REV C 2021 10 12 15 8 EC Declaration of conformity ABB Electrification Sweden AB SE 721 61 Västerås Sweden https new abb com low voltage ...

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