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ABB S4Cplus Manual Download Page 15

503 623-102

Installation and set-up

503 623-102

15

4 Installation and set-up

4.1 Lifting instructions

The control cabinet is fitted with lifting eyes to allow easy lifting.

Qualified personnel may only lift the control cabinet using equipment that
corresponds with applicable lifting standards.

4.2 Mechanical installation

The base of the control cabinet has fastening holes for secure mounting to the floor.

The surface should be flat and solid corresponding to a concrete, workshop floor.

Holes for expansion bolts or the like should correspond with the hole pattern
illustrated below.

lif

ti

ng ins

tr

u

cti

ons

min 60 degrees

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Summary of Contents for S4Cplus

Page 1: ...Control Cabinet S4Cplus 503 623 102 2001 05 18 ABB Flexible Automation AB Welding Systems ...

Page 2: ...re or hardware described in this document The document or parts of it may not be reproduced or copied without prior permission from ABB Flexible Automation AB It may neither be imparted to a third party nor otherwise be used without authorisation Infringement hereof will be subject to action in accordance with applicable laws Further copies of this document can be obtained from ABB Flexible Automa...

Page 3: ...on Extended emergency stop function 9 2 1 3 Customer connections 9 2 1 4 Option swing frame 10 2 1 5 Safety Directives and Standards 10 2 1 6 Safety categories 11 3 Technical Data 13 4 Installation and set up 15 4 1 Lifting instructions 15 4 2 Mechanical installation 15 4 3 Connections 17 4 4 Start up 17 5 Maintenance 19 6 Reservdelsförteckning Spare Parts List 21 ...

Page 4: ...503 623 102 4 503 623 102 ...

Page 5: ...m S4Cplus Please refer to the Product and User Guide for a description of the control system The product range has been designed for the robot models IRB 140 1400 2400 in the AW design However some products can be fitted without modification to other robot models Information regarding the combination options for respective products can be found on product specifications ...

Page 6: ...503 623 102 General 6 503 623 102 ...

Page 7: ...ure The Control Cabinet consists of the following units Control system S4Cplus Top cabinet with interfaces for positioner process equipment personal safety equipment Power source ARCITEC LRB if applicable Cabinet_S4Cplus_8 Top cabinet 620mm 820mm Control system S4Cplus Power source LRB Programming unit ...

Page 8: ...made using jackable terminals to facilitate service and repair work Inside the top cabinet with component interface modules Figure 1 Cabinet_S4Cplus_5 Cabinet_S4Cplus 7 Connection Travel Track Connection positioner Connection Operator panel Connection Safety equipment Connection Process equipment Connection External welding power source Cabinet_S4Cplus 5 Customer connections Positioner interface O...

Page 9: ...f redundant relays as required See Figure 1 2 1 3 Customer connections As standard the following signals and feeds are available on jackable terminals to allow the addition of customer specific equipment Terminal A204 X1 24V I O DC max 2A Terminal A204 X2 Contactor relay control via MOTORS ON Two channel function control Terminal A204 X3 Two channel connection for emergency stop device Terminal A2...

Page 10: ...Standards Electrical equipment is designed to comply with the demands set out in EU s low voltage directive 72 23 EEC EU s EMC directive 89 336 EEC And applicable parts of occupational health and safety related parts of EU s Machinery directive 89 392 EEC The following standards EN292 1 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN292 2 Sa...

Page 11: ...ent for personal safety has been designed so that safety functions are maintained in the event of individual faults such as a sticking relay in the supervision system Faults are detected at the latest with the next call to the safety function This corresponds with category 4 in accordance with EN 954 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design...

Page 12: ...503 623 102 Description top cabinet 620 820 12 503 623 102 ...

Page 13: ...er source with transformer Dimensions WxHxD top cabinet 820mm in brackets 800x1570 1770 x623mm without power source 800x2010 2210 x623mm with power source Environmental demands Transport temperature Min 25 C Max 42 C Max 70 C Operating temperature ambient Min 5 C Max 45 C Relative humidity Max 95 at constant temperature Electrical data incl control cabinet Mains voltage 3x200 600V AC 10 15 Frequen...

Page 14: ...rmer 2 Fuse in brackets can be used if recommended fuse is unavailable Rated power without with ext axes 4 5 7 8kVA without power source 17 5 20 8kVA with power source Protection class IP54 IP21 power source LRB400 Nätspänning Mains voltage V Säkring Trög Fuse Slow blow 2 A 200 80 220 80 1 400 32 35 440 40 50 475 40 35 500 32 35 525 32 35 600 32 35 ...

Page 15: ...e control cabinet using equipment that corresponds with applicable lifting standards 4 2 Mechanical installation The base of the control cabinet has fastening holes for secure mounting to the floor The surface should be flat and solid corresponding to a concrete workshop floor Holes for expansion bolts or the like should correspond with the hole pattern illustrated below lifting instructions min 6...

Page 16: ...o the Product Manual for the robot The control cabinet is supplied mounted on a stand in welding cells type FlexArc Compact In this design the bottom section of the control cabinet is bolted directly to the stand 400mm 720mm a a a a clearance min 250mm S4C plus top ...

Page 17: ...tion on the mains voltage fuse protection etc can be found in section 3 Technical data 4 4 Start up Check that all component equipment is connected correctly Switch on the main power switch on the control cabinet and the main power switch on the welding power source if fitted The main power switch on the control cabinet normally controls the power supply to all component modules in the cabinet Not...

Page 18: ...503 623 102 Installation and set up 18 503 623 102 The system is now ready for use ...

Page 19: ...ctions in the robot s Product Manual and in the product Manual for the power source Check that the cables connectors are not damaged Damaged components must be replaced immediately If personnel safety equipment has been included this should be tested preferably in connection with each new shift ...

Page 20: ...503 623 102 Maintenance 20 503 623 102 ...

Page 21: ... typ och tillverkningsnummer samt benämningar och beställnings nummer enligt reservdelsförteckningen Rätt till ändring av specifikationer utan avisering förbehålles Spare parts are to be ordered from ABB Flexible Automation AB Kindly indicate type of unit serial number denominations and ordering number according to the spare parts list Rights to reserved to alter specifications without notice ...

Page 22: ...0 489 327 025 Skruv MRT TT M5X8 Screw MRT TT M5X8 2 0 9m 418 883 003 Kabelkanal H50xB37 5 Cable trunking H50xB37 5 3 4 502 561 001 Förband Joint 4 16 190 437 451 Skruv M6S M8X20 Screw M6S M8X20 5 16 215 100 018 Bricka BRB ST 16 8 4X1 5 Washer BRB ST 16 8 4X1 5 6 6 193 715 920 Täcklock för flänsöppn Cover plate 7 1 502 288 880 Huvudkabelstam 620 820mm Main cable harness 620 820mm 8 1 502 796 880 CA...

Page 23: ...503 623 400 Reservdelsförteckning Spare Parts List 23 503 623 400 7 3 4 5 3 4 5 1 2 6 8 1 1 2 502273 ...

Page 24: ...5 3 4 502 561 001 Förband Joint 4 16 190 437 451 Skruv M6S M8X20 Screw M6S M8X20 5 16 215 100 018 Bricka BRB ST 16 8 4X1 5 Washer BRB ST 16 8 4X1 5 6 1 502 150 001 Mont plåt bak ex kundutr Rear assembly plate 7 1 502 151 001 Mont plåt höger sida ex Right side assembly plate 8 8 212 601 109 Mutter 6K stål 8 8 M8 Nut 6K steel 8 8 M8 9 8 219 501 311 Bricka lås AZ Washer AZ 10 6 193 715 920 Täcklock f...

Page 25: ...503 623 400 Reservdelsförteckning Spare Parts List 25 503 623 400 3 4 5 11 3 4 5 1 2 10 12 1 1 2 6 8 9 7 8 9 502272 ...

Page 26: ...gency stop function 1 2 500 861 881 Säkerh relä kompl 2växl Safety relay complete 2 change over contact 2 2 193 540 004 Relä ECO30 24V Relay ECO30 24V 3 2 193 541 001 Knivsäkringsplint Knife secured terminal board 4 1 193 541 002 Avslutningsplatta AP Termination plate AP 5 2 567 900 126 Finsäkring trög 0 1 A Delay action fuse 0 1A 6 2 436 829 101 Ändvinkel TS 35 End bracket TS 35 7 1 503 351 880 K...

Page 27: ...503 623 400 Reservdelsförteckning Spare Parts List 27 503 623 400 7 6 6 4 3 5 2 1 503221 ...

Page 28: ...r Antal Quantity Beställningsnummer Ordering number Benämning Denomination Anmärkningar Remarks 502 157 880 SVÄNGRAM 620 820mm Swing frame 620 820mm 1 5DLN 528301 60 Ramämne Frame 2 5DLN 216701 FHB Låssats Lock set 3 9ADA 629 54 Gängpressad skruv Screw 4 503 736 880 Transport säkring Locking device ...

Page 29: ...503 623 400 Reservdelsförteckning Spare Parts List 29 503 623 400 502157A01 1 3 2 4 ...

Page 30: ...503 623 400 Reservdelsförteckning Spare Parts List 30 503 623 400 ...

Page 31: ......

Page 32: ...503 623 102 2000 09 12 ...

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