ABB RS85 Operating Instructions Manual Download Page 14

14

RS85 

VIBR ATING FORK LEVEL SWITCH  |  OI/RS85-EN REV. K

Fault mode

If a fault is detected, either electrical or mechanical, LED 2 will 
blink in RED and the normal ON relay is de–energized.  This 
LED is integral to the modular electronics and can only be 
seen through the glass viewing cover.

Table 5 – Fault mode

Fault

Reason

Remedy

Does not 
switch

No Power

Check power

Faulty wiring

Check wiring

Faulty electronic Module

Replace module

Density of liquid too low

Confirm that density is above 
.5 SG

Fork encrusted with too 
much buildup

Clean fork

Fork corroded or bent

Exchange fork and 
process connection (requires 
sending to factory)

Contacts welded together 
(after short–circuit)

Replace module; put fuse in 
contact circuit

Switches 
incorrectly

Fail–safe mode 
set wrong

Set correct mode at electronic 
module

Sporadic 
faulty 
switching

Relay switches on & off 
while in dry fork conditions

Recalibrate switch in process 
connection

Thick heavy foam, very 
turbulent conditions, 
foaming liquid

Set time delay

Extreme RFI

Use shielded cable

Water in housing

Remove water, screw cover and 
cable gland tight

Output overloaded

Reduce load: (cable) capacitance

5     Troubleshooting

.

.

2

.

.

.

.

RS85 

switches 

mounted 

in external 

chamber 

RS85 dual  

compartment 

housing and custom 

insertion length

RS85 

switches 

mounted in 

KM26 magnetic 

level gauge

Standard 

86 mm 

(3⅜ in)

 

PL*

279 mm (11 in)

standard

111 mm

(4⅜ in)

19 mm (¾ in) 

MNPT 

standard

19.05 mm (¾ in) 

FNPT conduit

Standard single compartment dimensions

Resonator sample applications

Figure 28

Figure 29

Summary of Contents for RS85

Page 1: ...ING INSTRUCTION OI RS85 EN REV K RS85 Vibrating fork level switch K TEK Level products Measurement made easy Introduction This operating instruction manual provides the following information installation setup time delay troubleshooting ...

Page 2: ...2 RS85 VIBRATING FORK LEVEL SWITCH OI RS85 EN REV K Contents 1 Description 3 2 Installation 5 3 Setup 10 4 Time delay 13 5 Troubleshooting 14 6 Warranty statement 15 7 ABB RMA form 16 ...

Page 3: ... a change in resonant frequency when the forks are immersed in any liquid Smart microprocessor based electronics keep the sensor in a resonant state as it changes from dry to wet or wet to dry The resonant frequency is continuously monitored for changes created by a wet or dry sensor and an alarm change in LED is provided along with a DPDT relay An important feature of this device is that its reso...

Page 4: ...vertical applications where room allows the unit can be extended into the vessel up to 84 in with an extension tube The RS85 is also available with Teflon coatings or alloy wetted parts for use in corrosive fluid and sticky applications Figure 2 Figure 4 Figure 3 Figure 5 2 RS85 switches mounted in external chamber RS85 dual compartment housing and custom insertion length RS85 switches mounted in ...

Page 5: ...e unit is screwed into place Allow sufficient room above the vessel entry to be able to insert the probe into the opening of the vessel The standard size of the threaded vessel coupling is in NPT for most probes Other size threaded connections or flanges are also available Install and tighten threaded process connection switches with a spanner wrench on the wrench flats of the threaded connection ...

Page 6: ...m the bottom process thread to the tip of the fork tine A flanged sensor PL is measured from the face of the flange to the tip of the fork tine Vertical top mounted Extended into vessel side mounted 19 05 and 25 4 mm In and 1 in threaded From lower edge of thread 21 5 mm 0 8500 in dia Figure 11 Figure 12 Mounting position with extension tubes If ordering the RS85 with an extended probe length ensu...

Page 7: ... material ensure narrow edge of forks is parallel with pipe walls To maintain optimum performance in flow or no flow applications the liquids should have low viscosities and low flow velocities less than 5 FPS Empty pipe detection Mounting for high viscosity liquids High viscosity liquids require proper mounting to ensure accurate repeatable service With high viscosities the optimum mounting is ve...

Page 8: ...conduit is suitable for the environment in which the units are to be used Caution Be sure that all wiring and conduit conforms to the requirements of the National Electrical Code and any enforcing authorities or agencies having jurisdiction over the installation Be sure that any special conditions such as hazardous area locations are given full consideration After installation and wiring it is nec...

Page 9: ...mediately on the entrance of the enclosure Unused cable entry holes shall be closed by a suitably approved Ex d blanking plug Temperature classes are based on the following table in relation to the maximum process temperature Markings 2 125 54 0 1 688 42 9 REFRENCE MARKS DO NOT PRINT CAUTION DO NOT OPEN WHEN EXPLOSIVE ATMOSPHERE IS PRESENT TAG NO MAX TEMP HOUSING 158 F SENSOR WORKING MAX PRESSURE ...

Page 10: ...ously During normal operation LED1 will light either RED or GREEN based on the settings of the switch Initial setup instructions Step 1 RS85 resets to factory defaults Power up the electronic module with it disconnected from the fork assembly Figure 21 Press S1 and S2 buttons of the electronic module and hold for several Seconds while a sequence of red and green lights display ending with LED1 RED...

Page 11: ...mbly On Initial installation it is recommended that the RS85 be calibrated to the process conditions connection The purpose is to establish a dry frequency threshold value reference Step 2 Calibrating to the process conditions connections With the vibrating fork installed via the process connection and under dry fork condition power up the unit Press S1 and S2 buttons of the electronic module simu...

Page 12: ...e when the level is below switch dry fork The default setting for the fail safe or relay operation of the resonator is high To change the fail safe operation for the relays place the magnet in the S1 position Figure 24 or press pushbutton S1 Figure 25 for 5 seconds LED1 will change back and forth from red to green Removing magnet on red will change fail safe to green fail safe high Removing magnet...

Page 13: ...ime delay setting per table 4 Table 3 Time delay adjustment OPERATION LED 1 LED 2 Normal Green or red Off S1 for 1 6 sec Off Off Displaying current time delay Green Red Off Off S1 PER table 4 Green Off _ indicates a blinking LED Table 4 Time delay setting LED1 Blinks 1 2 3 4 5 6 7 8 Seconds 0 5 10 15 20 25 30 35 After LED2 turns off LED1 will blink in correspondence to the different time delay set...

Page 14: ...r after short circuit Replace module put fuse in contact circuit Switches incorrectly Fail safe mode set wrong Set correct mode at electronic module Sporadic faulty switching Relay switches on off while in dry fork conditions Recalibrate switch in process connection Thick heavy foam very turbulent conditions foaming liquid Set time delay Extreme RFI Use shielded cable Water in housing Remove water...

Page 15: ...vibration unless the units are originally designed for vibration application In addition ABB Inc K TEK Products s warranty does not include on site repair or services Field service rates can be supplied on request If a product is believed to be defective the original purchaser shall notify ABB Inc K TEK Products and request a Returned Material Authorization before returning the material to ABB Inc...

Page 16: ...able Material Safety Data Sheets MSDS and decontamination tags by affixing these documents in close proximity to the shipment label for identification purposes Return Authorization Form Customer Date Contact Name Product Contact Email Serial No Contact Phone Job No Contact Fax Service Rep Completed by Customer Reason Problem Found None Action None Requested Is expedited return shipping requested Y...

Page 17: ...17 RS85 VIBRATING FORK LEVEL SWITCH OI RS85 EN REV K Notes ...

Page 18: ...18 RS85 VIBRATING FORK LEVEL SWITCH OI RS85 EN REV K Notes ...

Page 19: ...19 RS85 VIBRATING FORK LEVEL SWITCH OI RS85 EN REV K Notes ...

Page 20: ...odify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utiliz...

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