ABB Relion 620 Series Installation Manual Download | Manualshive

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1MAC303209-MB C

Section 1

Introduction

620 series

3

Installation Manual

Section 1

Introduction

1.1

This manual

The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are organized
in chronological order in which the IED should be installed.

1.2

Intended audience

This manual addresses the personnel responsible for installing the product hardware.

The installation personnel must have basic knowledge of handling electronic equipment.

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Summary of Contents for Relion 620 Series

Page 1: ...Document ID 1MAC051065 MB Issued 01 20 2010 Revision C Product version 2 0 Copyright 2010 ABB All rights reserved Relion Protection and Control 620 series Installation Manual...

Page 2: ......

Page 3: ...Document ID 1MAC303209 MB Issued 08 31 2018 Revision C Product version 1 1 Copyright 2018 ABB All rights reserved...

Page 4: ...in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of ABB Group All other brand or product names mentioned in this document may be trademarks or register...

Page 5: ...or product failure could potentially be a danger to either people or equipment included but not limited to personal injuiry or death shall be the sole responsibility of the individual or entity applyi...

Page 6: ...electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263...

Page 7: ...safety regulations must always be followed The frame of the IED has to be carefully grounded When the plug in unit has been detached from the case do not touch the inside of the case The IED case int...

Page 8: ......

Page 9: ...emoving transport packaging 9 Inspecting the product 9 Identifying the product 9 Checking delivery items 9 Inspecting the IED 9 Returning an IED damaged in transit 9 Storing 10 Section 4 Mounting 11 C...

Page 10: ...4 Energizing the IED 25 Section 6 Removing repairing and exchanging 27 Product lifecycle 27 Checking IED information 27 Removing the IED 28 Sending the IED for repair 28 Exchanging the IED 29 Section...

Page 11: ...nstall the IED The manual provides procedures for mechanical and electrical installation The chapters are organized in chronological order in which the IED should be installed 1 2 Intended audience Th...

Page 12: ...ation manual contains instructions on how to operate the IED once it has been commissioned The manual provides instructions for monitoring controlling and setting the IED The manual also describes how...

Page 13: ...from the ABB web site http www abb com substationautomation 1 4 Symbols and conventions 1 4 1 Safety indication symbols Document revision date Product series version History A 2010 11 23 1 0 First rel...

Page 14: ...the push button icons for example To navigate between the options use and HMI menu paths are presented in bold for example Select Main menu Settings LHMI messages are shown in Courier font for example...

Page 15: ...turing have been performed under a certified environmental system The effectiveness of the environmental system is regularly evaluated by an independent third party auditing organization All relevant...

Page 16: ...tes parts and screws Steel Plastic parts PC1 LCP2 1 Polycarbonate 2 Liquid crystal polymer Electronics plug in module Various Plug in unit Electronics plug in modules Various Electronics LHMI module V...

Page 17: ...s correct 3 2 2 Checking delivery items Check to ensure that all items are included in the delivery in accordance with the delivery documents 3 2 3 Inspecting the IED IEDs require careful handling bef...

Page 18: ...620 series Installation Manual 3 3 Storing If the IED is stored before installation it must be done in the original transport casing in a dry and dust free place in accordance with ANSI C37 90 Observe...

Page 19: ...space is available Sufficient space is needed at the front and rear of the IED to allow access to wires and optical fibers and to enable maintenance and future modifications Flush mounted IEDs should...

Page 20: ...its fully opened position 90 degrees 2 Push the plug in unit into the case as far as it goes The IED features an automatic short circuit mechanism in the CT connector Therefore detaching the plug in u...

Page 21: ...e IED has an integrated sealing screw By default the screw is fully screwed in and tightened and is not used when installing or detaching the plug in unit 1 Open the sealing screw about nine turns 2 T...

Page 22: ...ealing screw 1 Sealing screw 2 Sealing wire and seal 4 3 Mounting the IED 4 3 1 Flush mounting the IED All the mounting elements are integrated in the IED Requirements for installation Panel cut out o...

Page 23: ...h mounting a case into a panel cut out A 9 76 inches 248 1 mm B 6 38 inches 162 1 mm 3 Tighten the M5 fixing screws The allowed range for the fixing screws tightening torque is 0 52 to 0 74 foot pound...

Page 24: ...Section 4 1MAC303209 MB C Mounting 16 620 series Installation Manual Figure 6 Flush mounted case tightening the M5 fixing screws 4 Install the plug in unit into the case...

Page 25: ...series 17 Installation Manual Figure 7 Flush mounted case and plug in unit A 9 69 inches 246 mm B 6 97 inches 177 mm C 10 32 inches 262 2 mm D 6 30 inches 160 mm E 7 91 inches 201 mm F 6 02 inches 15...

Page 26: ...Section 4 1MAC303209 MB C Mounting 18 620 series Installation Manual...

Page 27: ...signal connector X120 with one of maximum 14 or 16 Gauge wire Connect each ring lug terminal for CTs VTs with one 12 Gauge wire 5 2 1 Connecting ring lug type wires Ring lug type insulated terminal sh...

Page 28: ...at it cannot break or weaken Be aware of the mechanical chemical and electrochemical environment 5 4 Connecting analog signals A connection diagram is needed to connect the analog signals When using t...

Page 29: ...e connection diagram Each terminal for CTs is dimensioned for one 10 Gauge wire or for two wires of maximum 12 Gauge Figure 9 Example of AIM0017 card variant 4 I with 0 2 1 A Io channel 5 4 2 Connecti...

Page 30: ...directly to the switch 5 5 Connecting power supply The IED s auxiliary voltage is connected to terminals X100 1 and X100 2 The positive lead is connected to terminal X100 1 The permitted auxiliary vol...

Page 31: ...1MAC303209 MB C Section 5 Connecting 620 series 23 Installation Manual Figure 11 Connecting auxiliary voltage...

Page 32: ...The communication module is located on the left side of the IED when viewing the case from the rear Connector W1 Battery Start Status LED D21 Connector W3 1 2 3 4 EARTH 5 485 COM 485 485 No Connectio...

Page 33: ...t up all LEDs are lit for a short period Green Normal LED starts to flash LCD lights up and IED start up is displayed The main menu is displayed A steady green Normal LED indicates a successful start...

Page 34: ...Section 5 1MAC303209 MB C Connecting 26 620 series Installation Manual...

Page 35: ...fic Service Support sheet 6 2 Checking IED information The IED information includes detailed information about the device such as version and serial number The IED information is shown on the display...

Page 36: ...f the power 2 Detach the plug in unit from the case 3 Disconnect the wiring 4 Loosen the four M5 fixing screws Figure 13 Loosening the fixing screws 5 Detach the case from the panel cut out 6 4 Sendin...

Page 37: ...with another identical unit remove the IED and install the new one The exchangeable units can be found from the PartsOnLine system see www abb com partsonline Use of PartsOnLine requires user registr...

Page 38: ...Section 6 1MAC303209 MB C Removing repairing and exchanging 30 620 series Installation Manual...

Page 39: ...1 Installation Manual Section 7 Technical data 7 1 Case and HMI display variants 7 1 1 Front side of the IED Figure 14 Large display Table 3 Large display Character size Rows in the view Characters pe...

Page 40: ...Section 7 1MAC303209 MB C Technical data 32 620 series Installation Manual 7 1 2 Rear side of the IED Figure 15 Rear view of an 620 series IED with communication module...

Page 41: ...eries 33 Installation Manual 7 2 Dimensions Figure 16 620 series main dimensions A 10 32 inches 262 2 mm B 6 97 inches 177 mm 4U C 9 69 inches 246 mm D 7 91 inches 201 mm E 6 02 inches 153 mm F 1 89 i...

Page 42: ...Table 5 Degree of protection of flush mounted IED Description Value Width frame 10 32 inches 262 2 mm case 9 69 inches 246 mm Height frame 6 97 inches 177 mm 4U case 6 30 inches 160 mm Depth 7 91 inc...

Page 43: ...the ownership of the protocol and assumes responsibility for its evolution EMC Electromagnetic compatibility HMI Human machine interface IEC 61850 International standard for substation communication a...

Page 44: ...Section 8 1MAC303209 MB C Glossary 36 620 series Installation Manual...

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Page 48: ...stribution Automation 4300 Coral Ridge Drive Coral Springs FL 33065 USA Phone 1 800 523 2620 Phone 1 954 752 6700 Fax 1 954 345 5329 www abb com substationautomation 1MAC303209 MB C Copyright 2018 ABB...

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