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ABB PVS-175-TL Series Quick Installation Manual Download Page 11

11

EN

It is required to use one of the following lifting methods to move the equipment during installation or 

maintenance phases:

PVS

Manual lifting (handles)

 

PVS

Ropes lifting (eyebolts)

 ATTENTION – 

A

Always consider the center of gravity of the enclosures while lifting.

 ATTENTION – 

A

Pay attention to completely tight the thread of the handles or eye-bolts.

PVS

Center of gravity (wiring box)

 

Center of gravity (power module)

Summary of Contents for PVS-175-TL Series

Page 1: ...ABB SOLAR INVERTERS Quick Installation Guide PVS 175 TL 175 0 kW A 1 Version BCM V3103 1 ...

Page 2: ...ow the safety and installation information provided in the product manual must be read and followed For more detailed information regarding proper installation and use of this product refer to the product manual located at www abb com solarinverters ATTENTION A The product must be used in the manner described in the document If this is not the case the safety devices guaranteed by the inverter mig...

Page 3: ...outing the cable to the inverter 23 9 Grid output connection AC side 24 9 1 Characteristics and sizing of the protective grounding cable 24 9 2 Load protection breaker AC disconnect switch and differential protection downstream of the inverter 24 9 3 Characteristics and sizing of the line cable 25 9 4 AC output cables connection 25 10 Input connection DC 28 11 Connection of the communication and c...

Page 4: ...g bracket 10 Protective earth point ext 17 Rear pins for bracket assembly 04 Handles 11 Phases cable glands 18 DC input quick fit connectors 05 Cover quarter cam locks 12 Protective earth cable gland 19 DC disconnect switches 06 Front power module cover 13 Signal cable glands 07 Front wiring box cover 14 RS485 Service connector PVS 03 01 02 17 17 06 09 17 17 15 18 13 05 08 09 07 05 11 19 19 19 04 ...

Page 5: ...e 26 Communication and control board 31 AC interface cable lugs 22 DC cable duct 27 AC connection busbar 32 Interface signal connectors female 23 AC protective shield 28 Protective earth point int 24 DC overvoltage surge arresters 29 DC interface faston connectors B1 B2 R S T B1 B2 R S T B1 B2 R S T 32 30 28 20 24 22 31 27 23 26 20 25 24 29 21 ...

Page 6: ...stallation Guide PVS 175 TL A 1 Version EN Power module internal view 33 DC interface cables 35 Interface signal connectors male 36 Interface protective earth point 34 AC interface connection point 35 34 34 33 36 ...

Page 7: ...or 1 RJ45 38 RS485 ABB service 120Ohm termination res service only 42 Remote ON OFF terminal block 46 USB connector 39 DRM0 activation switch 43 RS485 line terminal block 47 CR2032 Backup battery 40 RS485 line 120Ohm termination res 44 Ethernet connector 2 RJ45 J9 J10 X2 J2 S2 J4 J1 S1 S3 J3 J6 47 37 41 39 40 42 38 43 46 44 45 ...

Page 8: ...ivided in two separate parts by a dashed line take the bottom part and apply it on the plant documentation ABB recommend to create a plant map and apply the Communication Identification label on it SN WLAN SSSSSSSSSS PN WLAN V2P VKA 53 1 Mac Address AA BB CC DD EE FF PK 0000 0000 0000 0000 SN WLAN SSSSSSSSSS SN Wiring Box ZZZZZZZZZZ Remove and apply on the plant documentation MAC AA BB CC DD EE FF...

Page 9: ...tion conditions the devices that will be installed outside the inverter and possible integration with an existing system Wiring box Model Number Description WB S PVS 175 TL Input with 24 quick fit connectors pairs 2 each MPPT 18 DC side varistor DC disconnect switches 19 WB S2 PVS 175 TL Input with 24 quick fit connectors pairs 2 each MPPT 18 DC side varistor DC disconnect switches 19 AC disconnec...

Page 10: ...eans to make their transport and subsequent handling easier Nonetheless as a rule it is necessary to turn to the experience of specialised staff to take charge of loading and unloading components The power module and the wiring box must be lifted using the 4 handles 04 or alternatively using suitable lifting equipment The means used for lifting must be suitable to bear the weight of the equipment ...

Page 11: ... or maintenance phases PVS Manual lifting handles PVS Ropes lifting eyebolts ATTENTION A Always consider the center of gravity of the enclosures while lifting ATTENTION A Pay attention to completely tight the thread of the handles or eye bolts PVS Center of gravity wiring box Center of gravity power module ...

Page 12: ...r external protective earth connection point 10 1 1 1 In addition to what is explained in this guide the safety and installation information provided in the installation manual mus t be read and followed The technical documenta tion and the interface and manageme nt software for the product are available at the website XXXX XXXX XXXX XXXX XXX XXXX XXXX XXXX XXXX XXX ABB solar inverters Technical d...

Page 13: ...allations over 6500 2 000 meters must be assessed by ABB Technical Sales to determine the proper datasheet derating 6 2 Tilting admittance The installation can be carried out with a maximum inclination as indicated in the figures beside 6 3 Distances Hardware and software maintenance on device entails removing the front cover Check that the correct installation safety distances are observed in ord...

Page 14: ...t side and 30cm on the left side ATTENTION A In case of manual installation using handles 04 consider a free side space to lift the inverter of 60 cm minimum ATTENTION A In case of installation with lifting equipments eyebolts and ropes the side distances C could be reduced at the minimum required but a subsequent manual lifting it will no longer be possible in this case the lifting equipments mus...

Page 15: ...s with the centerning pins of the side brackets Use the two M8 screws with flat and spring washers supplied to fix the pieces of the bracket together Position the bracket 03 perfectly level on the support and use it as drilling template consider the overall dimensions of the power module and the wiring box It is the installer s responsibility to choose an appropriate number and distribution of att...

Page 16: ... 03 to the support 7 2 Assembly the Inverter to the bracket ATTENTION A Handling and installation operations shall be performed only by using the special tools and accessories provided with PVS 175 Installation Kit that have to be ordered separately The use of these equipment are mandatory to safely install the inverter Refer to Kit of recommended spare parts chapter content in the user manual for...

Page 17: ... 17 placed on the rear part of the power module into the slots on the bracket 03 PVS 17 ATTENTION A Risk of injury due to the heavy weight of the equipment Always consider the center of gravity of the enclosures while lifting Remove the previously installed gasket protective covers from the inverter by slinding them pulling from the handles PVS NOTE D Gasket protective covers and handles can be re...

Page 18: ...it will not be possible to open the Wiring box cover 07 PVS Open the Wiring box cover 07 and use the cover support brackets 15 to lock the cover 07 in open position 15 ATTENTION A Pay attention to properly secure the cover support brackets 15 in order to avoid falling of the cover 7 4 Final fastening operations In order to reach the two junction screws 20 and complete the power module and wiring b...

Page 19: ... DC cable duct 22 previously removed to the DC surge arrester plate 21 Tighten the two side screws supplied with a tightening torque of 5 Nm to avoid the tilting of the bottom part of the inverter PVS Close the Wiring box cover 07 7 5 Opening the power module cover Using the key tool provided with the installation kit content in the wiring box package open the three cover quarter cam locks 05 foll...

Page 20: ...1 34 ATTENTION A In case of a wrong phase sequence the inverter will not connect to the grid and it will provide an error state ATTENTION A The cable lugs must be installed with a tightening torque of 5 Nm for phases M6 bolts and 3 Nm for MID BULK M5 bolts Fix the protective earth cable lug 31 to the protection earth connection point 36 situated on the internal bottom side of power module using th...

Page 21: ... signal connectors female 32 located on the top side of wiring box push the connector until you hear a locking click All connectors have a different pin out in order to avoid any connection error 35 32 7 8 Connection of the DC interface cables The DC interface cables 33 are situated into left side of Power module and they are divided in two group 33 Wrap the DC interface cables 33 with the two cab...

Page 22: ...nterface cables 33 to the related DC interface faston connectors 29 located in the DC surge arrester plate 21 The two cable group are marked with a identification label B1 and B2 that corresponds to the DSP board number label B1 and B2 Each single cable are marked with a label corresponding to related DC interface faston connectors 29 on the DSP boards E g TB1 TB3 B2 B1 _ _ T B 3 T B 7 TB5 T B 1 2...

Page 23: ...tures below are showing some example of incorrect and proper cable routing PVS 175 PVS 175 PVS 175 PVS 175 OK OK OK NO 20 30 cm Min of straight cable 20 30 cm Min of straight cable 20 30 cm Min of straight cable 20 30 cm Min of straight cable 20 30 cm Min of straight cable 20 30 cm Min of straight cable Insert strain relief here Support the cables e g with a cable tray Support the cables e g with ...

Page 24: ... installation The sizing of the ground cable depend on the choice of the protective earth point internal 28 or external 10 where it will be connected Protective earth point int 28 Protective earth point ext 10 Cable diameter range 18 25 mm Max conductor cross section 185 mm copper 240 mm aluminium Cable lug dimensioning b a for M10 Stud a 10 5 mm min b 40 mm max for M8 Bolt a 8 4 mm min 8 5 mm max...

Page 25: ...ge absence on the AC conductors Routing of the AC cables inside the inverter must be carried out from the right side of the inverter Depending of the version of the AC panel installed on the inverter it will be necessary to route the AC output and ground cables into different ways Single core configuration default 3xM40 cable glands 11 for the R S T phases and a M32 cable gland 12 for the groundin...

Page 26: ... to the protection earth connection point int 28 using the washers and bolt pre installed on the M10 stud as shown in the following diagram 1 cable lug 2 flat washer 3 spring washer 4 M10 nut 1 2 3 4 R S T B A 28 ATTENTION A Depending on the version of the AC panel installed on the inverter it will be necessary to use a different protection earth connection point in order to avoid mechanical stres...

Page 27: ...tion busbars 27 paying attention to the correspondence of the phases with the labels using the washers and the M10 nuts pre installed on the busbar as shown in the following diagram 1 cable lug 2 flat washer 3 spring washer 4 M10 nut 1 2 3 4 R S T R 300mm S T 27 ATTENTION A In case of a wrong phase sequence the inverter will not connect to the grid and it will provide an error state ATTENTION A Th...

Page 28: ...document are TRANSFORMERLESS This type requires the use of insulated photovoltaic panels IEC61730 Class A Rating and the need to keep the photovoltaic generator floating with respect to ground no terminal of the generator must be connected to ground For the string connections it is necessary to use the quick fit connectors 18 located on the left side of the wiring box The models of the counterpart...

Page 29: ...rs of quick fit connectors 18 Each DC disconnect switches 19 are related to a group of four MPPTs 18 19 Connect all the strings required by the system always checking the seal of the connectors PVS ATTENTION A Make sure to connect at least one string per MPPTs to prevent unbalancing between input channels ...

Page 30: ... such as the type of panels the space availability the future location of the system energy production goals over the long term etc A configuration program that can help to correctly size the photovoltaic system is available on the ABB website http stringsizer abb com ATTENTION A When configuring DC input and during the installation it s needed to follow one basic rule to avoid possible output pow...

Page 31: ...lector switch ABB service only S1 39 DRM0 activation switch S3 40 RS485 line 120Ohm termination resistance selector switch J2 41 Connection to the multifunction relay ALARM terminal block J1 42 Remote ON OFF terminal block J3 43 RS485 line terminal block J9 44 Ethernet connector 2 RJ45 J10 45 Ethernet connector 1 RJ45 J6 46 USB connector X2 47 CR2032 Backup battery The RS 485 connector RJ45 ABB Se...

Page 32: ...quivalent to each other and can be used for the input or for the output of the line connecting multiple inverters in a daisy chain J10 J9 X1 J6 J1 J4 S2 S1 S3 J7 J8 J20 X2 J2 J3 1 1 8 2 3 4 1 4 1 8 7 8 2 1 44 45 The cable should be compliant to the following specification Cable type Patch or Cross type 100BaseTx CAT5e or higher For outdoor application and or in presence of strong electromagnetic s...

Page 33: ...e mode By default the RS485 port is set as Slave mode In case the port was set as Master mode it must configured through the integrated Web User Interface refer to chapter Web User Interface to use the RS485 as a serial communication line The RS 485 port can be used to set up a line of communication which when connected to a monitoring device enables the operation of the photovoltaic system to be ...

Page 34: ...nal connector The external switch used for Remote ON OFF should be rated for DC low voltage low current application the minimum switching current capability should be 1mA or lower READ THE MANUAL E For further information regarding the configuration and use of the Remote control terminal block please refer to the user manual 11 6 Multifunction Relay connection ALARM and AUX The inverter is equippe...

Page 35: ...he unit is commissioned while the grid is checked this LED blinks If a valid grid voltage is detected the LED remains continuously lit as long as there is sufficient sunlight to activate the unit Otherwise the LED will continue to blink until the sunlight is sufficient for activation ALARM Indicates that the inverter has detected an anomaly This type of problem is highlighted in the Web User Inter...

Page 36: ...cient or excessive temperature may have been activated green yellow red Ventilation anomaly Indicates ananomaly in the operation of the internal ventilation system that could limit output power at high ambient temperatures Overvoltage surge arresters triggered where fitted Indicates that any class II overvoltage surge arresters installed on the AC or DC side have been triggered Internal statistics...

Page 37: ...th with AC or DC sources In case of DC source is used make sure that irradiation is stable and adequate for the inverter commissioning procedure to be completed ATTENTION A At the first activation of the inverter the firmware version could syncronized between power module and wiring box During this phase the LEDs Power Alarm and GFI blinks together every 1 second This process is absolutely normal ...

Page 38: ...nect switch 09 for the S2 SX2 wiring box version to supply the inverter with AC grid voltage In the pre commissioning phase the Alarm LED keeps quickly flashing Power and GFI LEDs are OFF Perform the installation wizard steps with ABB Installer for Solar Inverters APP enabling the transferring the settings to all the claimed inverters After the commissioning via ABB Installer for Solar Inverters A...

Page 39: ... 55 Firefox versions from v 50 and enter the pre set IP address 192 168 117 1 to access the Web User Interface Follow the step by step commissioning wizard to complete the commission of the inverter After the settings are confirmed the inverter restarts ATTENTION A From the moment the grid standard is selected there will be 24 hours available to make any changes to the grid standard after this the...

Page 40: ...otovoltaic array isolation control Yes according to IEC 62109 2 Residual current monitoring device Yes according to IEC 62109 2 DC switch rating for each MPPT 20 A 1500 V 35 A 1250 V 50 A 1000 V 2 String current monitoring Input current monitoring per MPPT 12ch Arc fault protection Optional Output AC Connection to the grid Three phase 3W PE TN system Nominal AC Output Power Pacr cosφ 1 175 000 W 4...

Page 41: ...elative Humidity 4 100 with condensation Typical noise emission pressure 65 dB A 1 m Maximum operating altitude without derating 2000 m 6560 ft Environmental pollution degree classification for external environments 3 Environmental class Outdoor Climatic category according to IEC 60721 3 4 4K4H Physical Environmental Protection Rating IP 65 IP54 for the cooling section Cooling System Forced air Di...

Page 42: ...his user manual refers are in compliance with the Directive 2014 53 EU The full text of the EU Declaration of Conformity is available at the following internet address www abb com solarinverters NOTE D Features not specifically mentioned in this data sheet are not included in the product Tightening torques Single core AC cable gland 11 M40 5 Nm PE cable gland 12 M32 5 Nm Multi core AC cable gland ...

Page 43: ...ise au rebut appropriée de ce produit vous contribuez à sa réutilisation et à son recyclage tout en protégeant notre environnement PORTUGUÊS NEDERLASNDS SVENSKA DANSK SUOMI O símbolo do contentor com uma cruz sobreposta identifica equipamentos elétricos e eletrónicos EEE colocados no mercado após 13 de agosto de 2005 que devem ser recolhidos separadamente de acordo com a Diretiva 2012 19 UE do Par...

Page 44: ...škoduje okolju in zdravju ljudi Z ustreznim odlaganjem tega izdelka prispevate k njegovi ponovni uporabi recikliranju in zaščiti okolja LIETUVIŲ EESTI LATVIEŠU BOSANSKI MAGYAR Perbrauktos šiukšlių dėžės su ratukais simbolis reiškia kad vadovaujantis Europos parlamento direktyva 2012 19 ES ir Tarybos direktyva dėl elektros ir elektroninės įrangos atliekų WEEE elektrinė ir elektroninė įranga EEE pat...

Page 45: ......

Page 46: ...iculars shall prevail ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB AG PVS ...

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