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ABB PST105, Installation And Commissioning Manual

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Connection

Chapter 5

48

1SFC132003M0201

5:2.2.3 Start and Stop, terminals 4, 5, 8, 9, 10, 11

Internal control voltage

The softstarter has a built-in holding circuit which does not 
require any external power source for start and stop, see 
Figure 11.
A conventional circuit with auxiliary relay is also possible, see 
Figure 12.

Figure 13: Tightening torques and cable dimensions (1 mm=0.0394 in)

1

  100-250V

  Stop

Star

t

In0

In1

Vc

 50/60 

Hz

2   3  

4   5  

6  

7  

8  

9  

10  

Vp  

Vp  

11  

12 

Vn  

1SFC132054F0001

Figure 10: Terminals 4, 5, 8, 9, 10, 11

1

2

3

4

5

6

7

8

9

10

11 12 13 14 15 16 17 18 19 20

100-250V

L

N

Stop Start

In1

Vc

Vn

Vp

Vp

K4

In0

50/60 Hz

K5

K6

L

N

1SFC132056F0001

24 V

Figure 12: Conventional circuit (maintained start signal 

required)

1

2

3

4

5

6

7

8

9

10

11 12 13 14 15 16 17 18 19 20

100-250V

L

N

Stop Start

In1

Vc

24 V

Vn

Vp

Vp

K4

In0

50/60 Hz

K5

K6

1SFC132055F0001

Figure 11: Holding circuit (pulse for start is 

enough)

START

STOP

SPARE

START

STOP

SPARE

M3

1. . . . . . . . . . . . . . . . . . . . . . . . 20

0,5 Nm - 4,3 lb.in

3,5x0,6

0,14 ... 2,5 mm

AWG 12 ... 22

0,14 ... 2,5 mm

2

2

1SFC132053F0001

Summary of Contents for PST105

Page 1: ...ion Fault Power on Protection Fault Power on Protection Fault Power on Protection Fault Power on Protection Fault Softstarters Type PST30 PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007 ...

Page 2: ...This manual belongs to ...

Page 3: ...Softstarters Type PST30 PSTB1050 Installation and Commissioning Manual Manual 1SFC132003M0201 June 2007 ...

Page 4: ......

Page 5: ...rties is not permitted This document has been carefully checked If the user nevertheless detects any errors he is kindly asked to notify us as soon as possible The data contained in this manual is intended solely for the product description and is not to be deemed to be a statement of guaranteed properties In the interests of our customers we constantly seek to ensure that our products are develop...

Page 6: ...sonnel working with this product The manual shall always be read through before performing any installation or commissioning tasks 3 Safety signs 3 1 Use of Caution Warning and Information Caution Caution icon indicates the presence of a hazard which could result in personal injury Warning Warning icon indicates the presence of a hazard which could result in corruption of software or damage to equ...

Page 7: ... 3 Description 19 4 Mounting 35 5 Connection 41 6 Human Machine Interface HMI 61 7 Settings and configuration 75 8 Fieldbus communication option 119 9 Maintenance 123 10 Functions 127 11 Trouble shooting 177 12 Diagrams 189 13 Index 193 Customer feedback report 197 ...

Page 8: ...Chapter 8 1SFC132003M0201 Notes ...

Page 9: ... About the complete set of documentation for a softstarter 11 About the installation and commissioning manual 11 Intended audience 11 General 11 Requirements 12 Chapters included 12 Revision notes 12 Acronyms and abbreviations 13 Introduction ...

Page 10: ...Introduction 10 1SFC132003M0201 ...

Page 11: ...kish 1SFC132003M2201 US version Catalog Softstarters Document ID 1SFC132004C0201 For other documents related to the PST Softstarters see home page www abb com lowvoltage 1 2 About the installation and commissioning manual This manual contains instructions on how to install and commission the softstarter The manual covers procedures for mechanical and electrical installation and installation of com...

Page 12: ...on how to make the electrical connections as well as connections for commu nication devices Human Machine Interface describes the local Human Machine Interface how it works and what it contains Settings and configuration describes all possible settings and how to navigate in the menu system Fieldbus communication describes how to install and set up the fieldbus communication Maintenance describes ...

Page 13: ...tion Description BP By pass DOL Direct on line FB Fieldbus FBP Fieldbusplug HMI Human Machine Interface IT Information Technology LCD Liquid Crystal Display LED Light Emitting Diode PCB Printed Circuit Board PLC Programmable Logic Controller PTC Positive Temperature Coefficient SC Short Circuit SCR Silicon Controlled Rectifier TOR Top Of Ramp full voltage ...

Page 14: ...Introduction Chapter 1 14 1SFC132003M0201 ...

Page 15: ...15 1SFC132003M0201 Chapter 2 Quickstart Connection 17 Configuration 18 Start of the motor 18 Quickstart ...

Page 16: ...Quickstart 16 1SFC132003M0201 ...

Page 17: ... plate The mounting plate should also be earthed 6 Connect the start stop circuits terminal 4 5 8 9 and 10 according to the diagram with 24V DC Warning Terminal 4 5 6 7 8 9 10 and 11 should be connected using 24V DC only Other voltages may damage the softstarter and the warranty may no longer be valid 7 Check that the main and supply voltage corresponds to the softstarter ratings 8 Switch on the s...

Page 18: ... 9 Press Store and Next to continue or Back to return to pre vious parameter using the selection keys Figure 12 10 Select Yes if ready or Tune Set if start stop mode ramp types initial end voltage current limits etc needs to be adjusted using selection keys Figure 13 11 To change presentation language see section 7 2 5 2 3 Start of the motor 1 Switch on the main voltage 2 Give start command to the...

Page 19: ...1 Functions 22 Markings and connections 24 Type designation 25 Industrial IT 25 Environmental influence 26 Specifications 26 Technical data 27 General 27 Semi conductor fuses 27 Softstarter types 28 Weights 30 UL information 30 Dimensions 31 Description ...

Page 20: ...Description 20 1SFC132003M0201 ...

Page 21: ...tegrated In an emergency case it is possible to start the motor DOL with this contactor mind the ratings The keypad on the front is designed to be as user friendly as possible with a clear text display It is possible to choose between 13 user languages The softstarter can be controlled in four ways Hardware inputs control Keypad control local Fieldbus communication interface External keypad option...

Page 22: ... ramp soft stop Initial voltage End voltage Step down voltage Current limit Kick Start Extended start range Extended stop range Sequence start Torque control Protection functions Motor overload protection Locked rotor protection Motor underload protection High current protection Phase imbalance protection Phase reversal protection Thyristor overload protection PTC input for motor protection Warnin...

Page 23: ...munication Frequency out of range Heat sink over temperature Thyristor short circuit By pass doesn t open By pass doesn t close Connection fault Non conducting thyristor Line side fault Kick current fault Internal softstarter fault Other functions Jog Real time clock Event log Keypad password ...

Page 24: ...kW Analogue Out PTC LIST ED 7F 39 IND CO NT EQ Ie 37 72 A Us 100 2 50V AC DC UL 508 Uc 100 2 50V AC DC FL A 37 68 A Ue 220 2 30 380 4 00 500 V In line 18 5 37 45 kW Ue 208 220 2 40 440 4 80 V In line 20 20 50 Hp CAU TION Fu se 250A TY PO WE R ZIL OX Ma x short circuit curre nt 65kA at 480V Wi re 1 8 Al Cu 75C only 35lb in Ov erload Ca pacity 115 of Co ntinuous 23 24 An alo gue Ou t P TC Ke ypad Fi...

Page 25: ...y All product information pertaining to these products is available in electronic format based on Aspect Object TM technology The Industrial IT commitment from ABB ensures that every product is equipped with the tools necessary to install operate and maintain it efficiently throughout the product s life cycle The PST softstarters is an Industrial IT enabled product Documentation such as brochures ...

Page 26: ...e of protection Main circuit IP 10 for PST30 72 IP 00 for PST85 1050 Operating position Vertical at 10 Ambient temperature Storage 25 C to 70 C 13 F to 158 F Operation 0 C to 40 C 32 F to 104 F without derating 40 C to 50 C 104 F to 122 F with derating 0 8 C 0 8 33 8 F Altitude 1000 m 3281 ft above sea level without derating 1000 4000 m 3281 13123 ft with derating 0 007 m Pollution degree 3 Relati...

Page 27: ...5 ohm 20 switch off resistance 1200 ohm 20 switch on resistance Cooling system Fan Recommended fuse supply circuit 6A Delayed MCB use C characteristics Service factor 115 100 for PSTB1050 Communication protocols AS Interface DeviceNet Profibus DP Modbus Softstarter type 600 V and 690 V Bussmann fuses Holders A Type PST30 80 170M1366 170H1007 PST37 125 170M1368 170H1007 PST44 160 170M1369 170H1007 ...

Page 28: ...76 50 85 Motor size 380 415V kW 15 30 18 5 30 22 37 25 45 Motor size 480V hp 20 30 25 40 30 50 40 60 Motor size 600V hp 25 40 30 50 40 60 50 75 AC 3 rating built in by pass 400V A Power loss at rated current W 100 120 140 160 Power supply requirements VA 5 5 5 5 Type PST60 PST72 PST85 PST105 Connection type Line Delta Line Delta Line Delta Line Delta Rated current Ie A 60 105 72 124 85 147 105 181...

Page 29: ...570 987 Motor size 380 415V kW 160 257 200 355 250 450 315 475 Motor size 480V hp 250 400 300 500 400 600 500 700 Motor size 600V hp 300 500 350 600 500 700 600 800 Contactor type AF300 AF300 AF460 AC 3 rating built in by pass 400V A 305 305 460 Power loss at rated current W 920 90 110 105 Power supply requirements VA pull in VA 15 20 480 20 480 25 900 Type PSTB720 PSTB840 PSTB1050 Connection type...

Page 30: ...ircuit rating Fuses size per softstarter please see table in Chapter 3 8 2 Semiconductor fuses Type Weight in kg Weight in lbs PST30 50 4 8 10 6 PST60 72 5 0 11 0 PST85 11 2 24 7 PST105 142 13 0 28 7 PST175 210 21 5 47 4 PST250 300 23 0 50 7 PST370 470 31 0 68 3 PSTB570 52 0 114 6 PSTB720 55 0 121 3 PSTB840 1050 60 0 132 3 Model Rating kA 1 Max V 2 Fuse A 3 MCCB A 4 PST30 142 10 600 Any UL listed ...

Page 31: ...escription Chapter 3 31 1SFC132003M0201 3 8 6 Dimensions PST30 72 Figure 2 Dimensions PST30 72 mm 1 mm 0 0394 in PST85 142 Figure 3 Dimensions PST85 142 mm 1 mm 0 0394 in 1SFC132038F0001 1SFC132039F0001 ...

Page 32: ...85 142 with marine pack Figure 4 Dimensions PST85 142 with marine kit mm 1 mm 0 0394 in PST175 300 Figure 5 Dimensions PST175 300 mm 1 mm 0 0394 in 12 7 46 5 262 52 5 251 64 5 390 46 5 155 270 1SFC132130F0201 1SFC132131F0201 12 7 1SFC132040F0001 ...

Page 33: ...scription Chapter 3 33 1SFC132003M0201 PSTB370 470 Figure 6 Dimensions PSTB370 470 mm 1 mm 0 0394 in PSTB570 1050 Figure 7 Dimensions PSTB570 1050 mm 1 mm 0 0394 in 1SFC132041F0001 243 162 1SFC132042F0001 ...

Page 34: ...Description Chapter 3 34 1SFC132003M0201 ...

Page 35: ...4 Mounting Receiving unpacking and checking 37 Intermediate storage 37 Mounting 37 Handling when mounting 37 Requirements 38 Minimum distance to wall front 38 Minimum enclosure sizes 39 Addings for marine applications 39 Mounting ...

Page 36: ...Mounting 36 1SFC132003M0201 ...

Page 37: ...te Check the softstarter as well as the package If you find any damages please contact the transport company or the supplier immediately 4 1 1 Intermediate storage Until the softstarter is mounted it should be stored in its package 4 2 Mounting 4 2 1 Handling when mounting The softstarter is available in five physical sizes The models PST30 to PST300 can be taken out of the packages and be mounted...

Page 38: ...lly and in such a way that the airways are not blocked see figure 2 Follow the minimum distances to wall front figure 2 and the table below The values are minimum distances 1mm 0 0394 in Softstarter type A mm B mm C mm PST30 72 100 10 20 PST85 300 100 10 20 PST175 300 100 10 20 PSTB370 470 150 15 20 PSTB570 1050 150 15 20 1SFC132044F0001 Figure 2 Airways A B B C A 1SFC132045F0001 Figure 2 Minimum ...

Page 39: ...on 4 2 5 Addings for marine applications In order to be used in marine applications the softstarter has to be installed in a sheet steel enclosure For the allowed dimensions see chapter 4 2 4 For softstarters PST85 142 use the Marine kit 1SFA899004R1000 Minimum enclosure dimensions Softstarter type W H D Fan capacity PST30 72 300 400 250 42 m3 h PST85 142 400 500 300 95 m3 h PST175 300 500 600 300...

Page 40: ...Mounting Chapter 4 40 1SFC132003M0201 ...

Page 41: ...ammable inputs terminals 6 and 7 50 Programmable output relay K4 terminals 12 13 and 14 52 Programmable output relay K5 terminals 15 16 and 17 52 Programmable output relay K6 terminals 18 19 and 20 53 PTC input 53 Analog output 54 Emergency closing of contactor PSTB370 1050 only 54 Connection of communication devices optional 56 Fieldbus communication 56 External keypad 57 Transferring of paramete...

Page 42: ...Connection 42 1SFC132003M0201 ...

Page 43: ...d safety regulations For quickly minimized connection see Chapter 2 Quickstart 5 2 Electrical connection 5 2 1 Main circuit Softstarters PST30 PSTB1050 can be connected both In Line see Figure 1 and Inside Delta see Figure 2 Connect the line side to terminals 1L1 3L2 5L3 Connect the motor to terminals 2T1 4T2 6T3 on the motor side The terminal marking is printed on the front label Tightening torqu...

Page 44: ...7 4 2 Ie 37 72A Us 100 25 0V AC DC UL 50 8 Uc 100 25 0V AC DC FL A 37 68A Ma de in Sw ed en Ue 220 23 0 380 40 0 500 V 72 AC 53a 8 1 6 80 6 In line 18 5 37 45 kW Ue 208 220 24 0 440 48 0 V PT C Ke y P ad FE LD BU SS CA UT ION Fu se 250 A TY PO WE R ZIL OX Ma x sho rt circ uit cur ren t 65k A at 480 V Wi re 1 8 Al Cu 75C onl y 35l b in Ov erlo ad Ca pac ity 115 of Co ntin uou s LIS TE D 7F 39 IND C...

Page 45: ...s contactor is then activated when the voltage reaches 100 and the current has been below 1 2 x Ie continuously for 1 s or after a 3 s timeout Do not use terminals B1 B2 or B3 for the Inside Delta connection The current measurement will be wrong 5 2 1 2 Protective earthing Softstarters type PST85 PSTB1050 should be earthed using the terminals as shown in Figure 5 one connection is sufficient Warni...

Page 46: ...14 1L1 2T1 4T2 6T3 B1 B2 B3 3L2 5L3 40 Nm 354 lb in PSTB 370 470 1L1 2T1 4T2 6T3 3L2 5L3 1L1 3L2 5L3 45 Nm 443 lb in PSTB 570 1050 2T1 4T2 6T3 1L1 2T1 4T2 6T3 B1 B2 B3 3L2 5L3 1L1 2T1 4T2 6T3 B1 B2 B3 3L2 5L3 1SFC132050F0001 Figure 6 Tightening torques and cable dimensions 1 mm 0 0394 in Max 22 mm Max 8 mm Max 24 mm Max 30 mm Max 10 mm Max 32 mm Max 47 mm Max 10 mm Max 45 mm Max 52 mm Max 10 mm Ma...

Page 47: ...rminal 1 and 2 Check that you have the correct supply voltage Us 5 2 2 2 Earthing terminal 3 Connect the cable to a earthing point close to the softstarter The cable should be as short as possible A suitable earthing point would be next to the softstarter on the mounting plate see Figure 8 The mounting plate should also be earthed This is not a protective earth it is a function earth The earthing ...

Page 48: ...In1 Vc 50 60 Hz 2 3 4 5 6 7 8 9 10 Vp Vp 11 12 Vn 1SFC132054F0001 Figure 10 Terminals 4 5 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 L N 1SFC132056F0001 24 V Figure 12 Conventional circuit maintained start signal required 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc 24 V Vn Vp Vp K4...

Page 49: ...igure 16 Tightening torques and cable dimensions 1 mm 0 0394 in 24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 DC L N 1SFC132058F0001 Figure 15 Conventional circuit with external control voltage maintained start sig nal is required 24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K...

Page 50: ...ges may damage the softstarter and the warranty may no longer be valid Figure 20 Tightening torques and cable dimensions 1 mm 0 0394 in 1 100 250V Stop Start In0 In1 Vc 50 60 Hz 2 3 4 5 6 7 8 9 10 Vp Vp 11 12 Vn 1SFC132059F0001 Figure 17 Terminals 6 7 24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 1SFC132060F0001 Figure 18 Inte...

Page 51: ... the Stop command terminal 4 Figure 23 Tightening torques and cable dimensions 1 mm 0 0394 in 24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 1SFC132164F0001 24 V DC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 1SFC132165F0001 Figure 21 Internal control voltage ...

Page 52: ...t relay gives signal depending on the selected function Default Top of ramp See Chapter 7 Settings and configuration for programming Connect the cables to terminal 15 16 and 17 Figure 26 Tightening torques and cable dimensions 1 mm 0 0394 in 0 In1 Vc 7 8 9 10 Vp Vp 11 K4 12 13 14 Vn 15 16 K5 17 18 19 K6 20 1SFC132062F0001 Figure 24 Terminals 12 13 14 0 In1 Vc 7 8 9 10 Vp Vp 11 K4 12 13 14 Vn 15 16...

Page 53: ...t any given time Figure 29 Tightening torques and cable dimensions 1 mm 0 0394 in 0 In1 Vc 7 8 9 10 Vp Vp 11 K4 12 13 14 Vn 15 16 K5 17 18 19 K6 20 1SFC132064F0001 Figure 27 Terminals 18 19 20 LIST ED 7F 39 IND CONT EQ 1SFA 894 007 R1002 IEC 947 4 2 Ie 37 72A Us 100 250V AC DC UL 508 Uc 100 250V AC DC FL A 37 68A Mad e in Sw ed en Ue 220 230 380 400 500 V 72 AC 53a 8 1 6 80 6 In line 18 5 37 45 kW...

Page 54: ...g of the contactor the two bridges between 30 31 and 32 33 should be removed and an external power source should be connected between terminals 31 and 32 See Figure 33 This will cause the by pass contactor to close and it will be possible to start the motor using some other starting equipment connected on the line side of the softstarter Figure 31 Tightening torques and cable dimensions 1 mm 0 039...

Page 55: ... mm 0 0394 in X9 X9 100 250V 50 60 Hz Figure 32 Connection when the contactor is operated from the keypad factory wiring Figure 33 Connection when the by pass contactor is operated separately emergency DOL M3 1 20 0 5 Nm 4 3 lb in 3 5x0 6 0 14 2 5 mm AWG 12 22 0 14 2 5 mm 2 2 1SFC132053F0001 ...

Page 56: ...n1 Vc AC DC 50 60 Hz 2 3 4 5 6 7 8 9 10 Vp Vp 11 K4 12 13 14 Vn 15 16 K5 17 18 19 K6 20 LIS TE D 7F 39 IND CO NT EQ 1S FA 89 4 00 7 R10 02 IEC 94 7 4 2 Ie 37 72 A Us 10 0 2 50 V AC DC UL 50 8 Uc 10 0 2 50 V AC DC FL A 37 68 A Ma de in Sw ed en Ue 22 0 2 30 38 0 4 00 50 0 V 72 AC 53a 8 1 6 80 6 In line 18 5 37 45 kW Ue 20 8 22 0 2 40 44 0 4 80 V PT C Ke y P ad FE LD BU SS CA UT ION Fu se 25 0A TY P...

Page 57: ...not mounted When the external keypad is used both keypads will work in parallel but the softstarter keypad has always the highest priority if the keys on both units are pressed simultaneously Figure 37 Extenal keypad LIST ED 7F 39 IND CO NT EQ 1S FA 894 007 R1002 IEC 947 4 2 Ie 37 72 A Us 100 2 50V AC DC UL 508 Uc 100 2 50V AC DC FL A 37 68 A Mad e in Sw ed en Ue 220 2 30 380 4 00 500 V 72 AC 53a ...

Page 58: ...nload the parameters connect the keypad to the chosen softstarter and select To Starter A text Load to Start will be displayed Continue by pressing Execute and then Yes when the text Are you sure is displayed Transfer OK will now be displayed if the transmission was successful otherwise Transfer NOT OK Set the parameter Setting Ie and confirm by pressing Next The parameters in the menu Service Set...

Page 59: ...ay LCD type Signal indication LEDs Power on Green Protection Yellow Fault Red Ambient temperature Storage 25 C to 70 C 13 F to 158 F Operation 0 C to 50 C 32 F to 122 F Degree of protection IP66 UL approval Type 1 Type 4X Indoor Type 12 Marine approvals Contact your ABB sales office ...

Page 60: ...Connection Chapter 5 60 1SFC132003M0201 ...

Page 61: ...Password 66 Setting password 66 Wrong password 66 Locking unlocking the keypad 67 Menu tree 68 Overview 68 Top level 69 Settings menu 69 Local Control menu 70 Start Stop the motor 70 Jog 71 DOL start 71 Event Log menu 72 Status Information menu 72 Reset Events menu 73 Human Machine Interface HMI ...

Page 62: ...Human Machine Interface HMI 62 1SFC132003M0201 ...

Page 63: ...erface keypad and display works 6 1 Overview 6 1 1 Application The Human Machine Interface is used for several purposes such as programming the softstarter i e setting up inputs and outputs protection functions warning levels fieldbus communication etc The HMI is also used for monitoring local control and status information of the softstarter ...

Page 64: ...function such as selecting changing and storing depending on present dialogue see text on the bottom row of the LCD display The Navigation keys are used for navigating in the menus to the desired setting When selecting from a list the scrolling is done in a closed loop LED Color Description Power on Green Supply voltage connected Fault Red Indicates faults Protection Yellow Indicates that protecti...

Page 65: ...s the left selection key to select Start Stop figure 7 6 Press the left selection key to Change the Setting Ie set ting figure 8 The display now appears as in figure 9 7 Use the navigation keys to set the rated current If you want to quit you select Cancel using the right selection key Or else you store the new setting by selecting Store with the left selection key The display should now appear as...

Page 66: ...1 255 using the navigation keys Select Store and Next figure 12 and figure 13 Select Back to return to top level 6 1 3 2 Wrong password If wrong password is set the text Wrong Password will show up figure 14 A support code will be given figure 15 The code can be ignored and an unlimited number of try outs can be made If you are unable to unlock the keypad note the support code and contact your loc...

Page 67: ...indicating Active in the upper right corner 3 Lock the keypad 4 Select Lock Enter the correct password Select Enter Keypad is now locked Select Back to return to top level 5 Unlock the keypad 6 Select Unlock Enter the correct password Select Enter The keypad is now active Select Back to return to top level Keypad is Active Lock Back Figure 16 Keypad is menu Keypad is Locked Unlocked Back Figure 17...

Page 68: ...ts Figure 18 Menu tree Top Level Settings Local Control Event Log Status Information Reset Events Start Stop Jog DOL Start Start Stop Protections Warnings Faults Inputs Outputs Fieldbus Seq Start Application setting Basic settings Functional settings Presentation settings Service settings All settings Changed settings Reset all settings Operation mode Torque control Analog Output ...

Page 69: ... Control the softstarter Event Log Present the Event Log faults pro tections warnings Status Information Present various information Reset Events Reset of events Figure 20 Settings menu Settings Local Control Event Log Status Information Reset Events Top level Application setting Basic settings Functional settings Presentation settings Service settings All settings Changed settings Reset all setti...

Page 70: ...e you leave the menu If the motor is already running when the menu is entered it is possible to leave immediately without stopping the motor 6 2 4 1 Start Stop the motor Start Enter the Start Stop menu figure 22 Select Start The motor will now start and run according to the set parameters Stop Select Stop The motor will stop according to the set parameters It is possible to press stop command duri...

Page 71: ... contactor Select the DOL start menu figure 24 Select DOL start to close the integrated by pass contactor Select Stop to open the contactor This menu is available only if the parameter Setting Ie is equal or lower than the AC 3 rating of the by pass contactor Warning The rated motor current must never exceed the AC 3 rating of the integrated by pass contactor See Chapter 3 Description for details ...

Page 72: ... inside delta otherwise line current Figure 25 Event Log menu Top level Settings Local Control Event Log Status Information Reset Events Figure 26 Event Log menu Top level Settings Local Control Event Log Status Information Reset Events Display text Function Frequency Measured frequency Phase seq Phase sequence indication Connection Type of connection In Line Inside Delta Phase L1 Phase current L1...

Page 73: ...ts menu is entered automatically when a fault has occurred or a protection is activated It can also be entered via the main menu Use navigation keys to view if there are several events to reset Figure 27 Reset Events menu Top level Settings Local Control Status Information Reset Events Event Log ...

Page 74: ...Human Machine Interface HMI Chapter 6 74 1SFC132003M0201 ...

Page 75: ... level 85 Application Setting 87 Basic Settings 90 Functional Settings 92 Start Stop 92 Torque control 94 Protections 95 Warnings 101 Faults 102 Inputs 104 Outputs 106 Analog output 108 Fieldbus 110 Sequence start 111 Presentation Settings 114 Service Settings 116 All Settings 116 Changed Settings 117 Reset all Settings 117 Operation mode 118 Setting and configuration ...

Page 76: ...Setting and configuration 76 1SFC132003M0201 ...

Page 77: ...plete set of parameters but some parameters have extra sets for sequence start The default parameter set is stored in the unit for a possible reset to default values When the fieldbus communication is selected most parameters can also be modified from this interface Caution The motor may start unexpectedly if there is a start signal present when doing any of the actions listed below Switching from...

Page 78: ...X X Kick start time X X Start ramp range X X Stop ramp range X X Tune torque control X X Overload protection type X X Overload protection dual type start class X X Overload protection dual type run class X X Overload protection type of opera tion X X Locked rotor protection X X Locked rotor protection level X X Locked rotor protection time X X Locked rotor protection type of operation X X Underloa...

Page 79: ...ay K5 X X Event for relay K6 X X Event for software output V7 X X Analog output X X Analog output reference X X Analog output type of value X X Analog output range max X X Fieldbus control X X Fieldbus type X X Fieldbus address X X Fieldbus auto disable X X Sequence start number of sequences X X Start ramp first sequence X X Initial voltage first sequence X X Current limit first sequence X X Setti...

Page 80: ...ation Chapter 7 80 1SFC132003M0201 Dual current limit time X Dual current limit level X Setting parameter Top level Application Setting Basic Settings Functional Settings Presentation Settings All Settings Resetall Settings ...

Page 81: ...xle 24 Underload protection time Underl Time 1 30s 10s 25 Underload protection type of operation Underl Op Stop M Stop A Ind Stop M 26 Phase imbalance protection Phase Imb Yes No No 27 Phase imbalance protection level Ph Imb Lev 10 80 80 28 Phase imbalance protection type of opera tion Ph Imb Op Stop M Stop A Ind Stop M 29 High current protection High I Yes No No 30 High current protection type of...

Page 82: ...ay K5 K5 Lock Rot Yes No No 56 5 Underload event of relay K5 K5 Underload Yes No No 56 6 Phase imbalance event of relay K5 K5 Phase Imb Yes No No 56 7 PTC event of relay K5 K5 PTC Yes No No 56 8 Phase reversal event of relay K5 K5 Phase Rev Yes No No 56 9 Overload warning event of relay K5 K5 Warn OL Yes No No 56 10 Thyristor overload warning event of relay K5 K5 Wa SCR OL Yes No No 56 11 High cur...

Page 83: ...st Set Ie 9 0 1207A Individual 71 Start ramp third sequence Start Ramp 3 1 30s 1 120s 10s 72 Initial voltage third sequence Init Volt 3 30 70 30 73 Current limit third sequence Curr Lim 3 2 0 7 0xle 4 0xle 74 Setting current third sequence 3st Set Ie 9 0 1207A Individual 75 Language Language US UK PL TR RU CN DE ES FR IT NL PT SE FI Individual 77 LCD automatic switch off LCD Auto Off 1 255min 15mi...

Page 84: ...ax 1 3000kW PST B size dependent 129 Analog output active power range max hp hp Range Max 1 4000hp PST B size dependent 130 Analog output reactive power range max Q Range Max 1 3000kVAr PST B size dependent 131 Analog output apparent power range max S Range Max 1 3000kVA PST B size dependent Param number Description Display text Setting range Default value Actual setting ...

Page 85: ...ent is the actual motor current Uin status The softstarter checks and displays the status of the input voltage line side Motor temperature The used thermal capacity of the motor is displayed 0 means that the motor is in cold state 50 means that half the capacity is used etc SCR temperature The temperature of the SCRs in the softstarter is displayed as a percentage of the max value Figure 1 Top lev...

Page 86: ...tation Settings Keypad status Information on whether the keypad is locked or unlocked How to operate see Chapter 6 Human Machine Interface HMI Change Password Menu for changing the password How to operate see Chapter 6 Human Machine Interface HMI In 0100 Start signal high In 1000 Stop signal high In 0010 In0 high In 0001 In1 high Out 1000 Relay K4 activated Out 0100 Relay K5 activated Out 0010 Rel...

Page 87: ...n Setting Select what type of application the softstarter is used for by pressing Store Set If the used application is not listed select the one closest and choose Tune Set see below Possible applications are Centrifugal Pump Hydraulic Pump Centrifugal Fan Axial Fan Compressor Conveyor Crusher Mixer Bow Thruster Confirm the selected application by pressing Next If wrong application type was select...

Page 88: ...ss was selected press Back and select the correct class External By Pass contactor Ext ByPass If an external by pass contactor is used set the parameter to Yes otherwise No Press Store to save the data Confirm the selection of external by pass by pressing Next If wrong selection was made press Back and correct the selection Tune Set The configuration of the application setting menu is now complete...

Page 89: ...mp Initial voltage End voltage Step down voltage Not available if Stop mode is set to Torque Current limit level Torque limit Not available is Start mode is set to Volt When all tuning parameters have been passed following information will be displayed figure 23 Select Yes if all necessary parameters are tuned If a new tuning is required select Back and follow the step Tune Set above Ready Yes Bac...

Page 90: ...to save the data after setting the current External By Pass contactor Ext ByPass Set the parameter to Yes if an external by pass contactor is used or else No This parameter is not available on PSTB370 1050 since these have an integrated by pass contactor Press Store to save the data Start mode Select the type of ramp that will be used during start The possible options are Volt Torque Press Store t...

Page 91: ...o save the end voltage Step down Set the level of the step down voltage This function is only working if softstop is selected and stop mode is set to volt Press Store to save the step down level Current limit Current Lim Set the current limit level for the start Press Store to save the current limit Torque limit Torque Lim Select the torque limit as percentage of the calculated nominal torque This...

Page 92: ...t Stop group Following parameters are available in this group Setting Ie External By Pass Start mode Stop mode Start ramp Stop ramp Initial voltage End voltage Step down voltage Current limit level Torque limit Kick start Kick level Kick time Start range Stop range Setting of parameters from Setting Ie to Torque limit above see Basic Settings Figure 25 Functional Settings menu Application Settings...

Page 93: ...ual if Kick Start is activated Start Range The ramp time for start can be set between 1 and 30 seconds as default If required the range can be extended up to 120 seconds by entering this menu Press Store to save the data Stop Range The ramp time for stop can be set between 0 and 30 seconds as default If required the range can be extended up to 120 seconds by entering this menu Press Store to save ...

Page 94: ...stop The possible options are Volt Torque Press Store to save the selected stop mode Tune torque control Tune T Ctrl With this parameter it is possible to fine tune the behavior of the torque ramps This parameter should usually be set to its default value 100 Press Store to save the selected level Torque limit Select the torque limit of the softstarter Press Store to save the selected torque limit...

Page 95: ...o save the selected type If overload Normal is selected the following settings will be available Overload class OL Class Select the class for the overload relay Following classes are available 10A 10 20 30 Press Store to save the selected class Overload type of operation OL Op Select what operation shall be asserted if the overload relay is activated Stop M The motor will stop and a manual reset i...

Page 96: ...ss OL Class S Select the required class for overload relay during start condition Following classes are available 10A 10 20 30 Press Store to save the selected class Overload run class OL Class R Select the required class for overload relay during continuous run Following classes are available 10A 10 20 30 Press Store to save the selected class ...

Page 97: ...Available only if the protection is selected Locked rotor time Lock R Time Set the time for the locked rotor protection Available only if the protection is selected Locked rotor type of operation Lock R Op Select what operation shall be asserted if the locked rotor protection is activated Stop M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is pe...

Page 98: ...Available only if the protection is selected Underload time Underl Time Set the time for the underload protection Available only if the protection is selected Underload type of operation Underl Op Select what operation shall be asserted if the underload protection is activated Stop M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is performed Ind ...

Page 99: ...p M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is performed Ind Only indication will be given Press Store to save the selected operation High current protection High I Activate the high current protection if required by changing to Yes If Yes is selected the following setting will be available High current type of operation High I Op Select wh...

Page 100: ...nce the PTC protection uses the same terminals as the analog output it is not possible to use both of these functions at the same time If the analog output is enabled when activating the PTC protection the question Turn off anl Output will be prompted Answer Yes to activate PTC protection and disable the analog output If Yes is selected the following setting will be available PTC type of operation...

Page 101: ...ected operation Low current warning level Wa I L Lev Set the level of the low current warning Available only if the function is selected Press Store to save the selected operation Overload warning Warn OL Activate the warning function if required by changing to Yes Press Store to save the selected operation Overload warning level Wa OL Lev Set the level of the overload warning Available only if th...

Page 102: ...d if a fieldbus communication fault occurs Stop M The motor will stop and a manual reset is required Stop A The motor will stop and an automatic reset is performed Press Store to save the selected operation Frequency fault type of operation Freq F Op Select what operation shall be asserted if the frequency fault occurs out of range Stop M The motor will stop and a manual reset is required Stop A T...

Page 103: ...at operation shall be asserted if the contactor does not open Stop M The motor will stop and a manual reset is required Stop A The motor will stop and an automatic reset is performed Press Store to save the selected operation By pass doesn t close type of operation BP Open Op Select what operation shall be asserted if the contactor does not close Stop M The motor will stop and a manual reset is re...

Page 104: ... the motor stops immediately DOL Open close of the by pass contactor PSTB370 PSTB1050 Only if Setting Ie is equal or lower than AC 3 rating Start2 Start signal for 2nd parameter set up FB Dis Disable of the fieldbus communication The softstarter can be controlled by the hard wire inputs instead Press Store to save activate the selected function Caution The motor may start unexpectedly if there is ...

Page 105: ...ased then the motor stops immediately DOL Open close of the by pass contactor PSTB370 PSTB1050 Only if Setting Ie is equal or lower than AC 3 rating Start3 Start signal for 3rd parameter set up FB Dis Disable of the fieldbus communication The softstarter can be controlled by the hard wire inputs instead Press Store to save activate the selected function Caution The motor may start unexpectedly if ...

Page 106: ...ion Locked rotor protection Underload protection Phase imbalance protection PTC protection Phase reversal protection Overload warning Thyristor overload warning High current warning Low current warning Shunt Fault Press Store to save activate the selected function Output relay K5 Relay K5 Select the required function for the output relay K5 One of the following functions can be selected Run Run in...

Page 107: ...mp indication Event Indication of selected event s see relay K4 Press Store to save activate the selected function Software output V7 SW Outp V7 Select the required function for the fieldbus communication output SW Outp V7 One of the following functions can be selected Run Run indication TOR Top of ramp indication Event Indication of selected event s see relay K4 Press Store to save activate the s...

Page 108: ...ly active for the last started motor Analog output reference With this parameter it is possible to set the unit and the range of the signal to output This selected range will be the physical output from the softstarter This range should be selected to suit the analog meter or the PLC that uses this signal as its input The possible options are 0 10 V 0 20 mA 4 20 mA Press Store to save the type of ...

Page 109: ...will still only be represented as the selected maximum value This can be useful if for instance very large currents occur during start and only the currents during continuous run are of interest The possible range and the unit depend on which type of output is selected The range for the different output types are listed below Only the valid parameter is displayed If for instance I Amp is selected ...

Page 110: ...en 0 and 1000 for fieldbus communication Press Store to save the selected function Fieldbus auto disable FB Auto Dis Select whether fieldbus auto disable should be activated or not Press Store to save the selected function Caution The motor may start unexpectedly if there is a start signal present when doing any of the actions listed below Switching from one type of control to another fieldbus con...

Page 111: ...l operation 2 Two different parameter sets will be used 3 Three different parameter sets will be used Press Store to save activate the selected function First sequence setting current 1st Set Ie Set the current for the first parameter group and press Store to save the value This parameter will only be displayed if parameter No of Seq is set to 2 or 3 Second sequence setting current 2nd Set Ie Set ...

Page 112: ...oad The overload protection is not activated when sequence start is selected To activate the motor overload protection enter this group and change to required function The overload protection can normally not be used when starting several motors since the total starting time will become too long and the protection will trip First sequence parameters 1st Seq Param To set parameters related to the f...

Page 113: ...tial voltage Curr Lim2 Current limit Press Store to save the selected parameter Third sequence parameters 3rd Seq Param To set parameters related to the third sequence enter the 3rd Seq Param group Following parameters can be adjusted 3rd Set Ie Setting current Start Ramp3 Ramp time for start Init Volt3 Initial voltage Curr Lim3 Current limit Press Store to save the selected parameter For wiring a...

Page 114: ...re In case wrong language not understandable is selected follow the emergency instructions below to reach this parameter start from top level Press left selection key twice Press lower navigation key three times Press left selection key twice Use the navigation keys to find the required language abbreviation Press left selection key to save the parameter Application Settings Basic Settings Functio...

Page 115: ...th To set the month in the real time clock press Change to enter the setting level Press Store to save the set value Date Day To set the day in the real time clock press Change to enter the setting level Press Store to save the set value Time Hour To set the hours in the real time clock press Change to enter the setting level Press Store to save the set value Time Min To set the minutes in the rea...

Page 116: ...e settings listed Each parameter can be adjusted separately from this menu For a detailed description of each parameter see Chapter 10 Functions Enter the All settings Enter the menu by selecting All Settings Application Settings Basic Settings Functional Settings Service Settings Presentation Settings All Settings Changed Settings Reset all Settings Figure 37 Service Settings menu for authorized ...

Page 117: ... the presentation language will not be affected by the reset Caution The motor may start unexpectedly if there is a start signal present when doing any of the actions listed below Switching from one type of control to another fieldbus control hardwire control Re programming of the programmable inputs Reset all Settings programmable input set to Enable Application Settings Basic Settings Functional...

Page 118: ...emo mode with the main voltage connected The by pass contactor will close at TOR and may start the motor The total run time of the motor and the total number of starts will be counted also during demo mode When exit demo mode these values will be reset to previous value Parameters changed and the Event Log will be kept when exit demo mode Application Settings Basic Settings Functional Settings Ser...

Page 119: ...119 1SFC132003M0201 Chapter 8 Fieldbus communication option Overview 121 Required accessories 121 Instructions 122 Fieldbus communication option ...

Page 120: ...Fieldbus communication option 120 1SFC132003M0201 ...

Page 121: ... softstarter size or delivery date it is possible to connect any fieldbus protocol later on since this is defined in the fieldbus plug itself Following fieldbus protocols are available AS Interface DeviceNet Profibus DP Modbus 8 1 1 Required accessories To connect the softstarter to a fieldbus system following accessories are required Fieldbusplug for present fieldbus protocol check that the cable...

Page 122: ...201 8 1 2 Instructions To do the set up of input output telegrams parameter settings etc following instructions are available at www abb com lowvoltage AS Interface 1SFC132011M0201 DeviceNet 1SFC132045M0201 Profibus DP 1SFC132044M0201 Modbus 1SFC132046M0201 ...

Page 123: ...123 1SFC132003M0201 Chapter 9 Maintenance Regular maintenance 125 Service and repair 125 Maintenance ...

Page 124: ...Maintenance 124 1SFC132003M0201 ...

Page 125: ...ways are free from dirt and dust If required use pressurized air to clean Check external filters Clean if necessary Check that the fan is working and rotating freely The blades shall rotate without any resistance and this can be checked at voltage free state Check the real time clock and adjust if necessary In case of a fault or if a fault can not be reset see Chapter 11 Trouble shooting 9 2 Servi...

Page 126: ...Maintenance Chapter 9 126 1SFC132003M0201 ...

Page 127: ...type run class 141 Overload protection type of operation 142 Locked rotor protection 143 Locked rotor protection level 143 Locked rotor protection time 144 Locked rotor protection type of operation 144 Underload protection 145 Underload protection level 145 Underload protection time 146 Underload protection type of operation 146 Phase imbalance protection 147 Phase imbalance protection level 147 P...

Page 128: ... Programmable inputs In0 and In1 157 Programmable output relays K4 K5 and K6 159 Programmable software output V7 161 Analog output 161 Analog output reference 162 Analog output type of value 162 Analog output range max 163 Fieldbus control 164 Fieldbus type 165 Fieldbus address 166 Fieldbus auto disable 166 Sequence start number of sequences 167 Start ramp first sequence 167 Initial voltage first ...

Page 129: ...Chapter 129 1SFC132003M0201 LCD automatic switch off 172 Password 173 Date type 173 Year 174 Month 174 Day 174 Hour 175 Minutes 175 Dual current limit time 176 Dual current limit level 176 ...

Page 130: ...Chapter 130 1SFC132003M0201 ...

Page 131: ...unctional Settings Start Stop Setting Ie The setting of this parameter shall be according to the current the softstarter is exposed to If the motor is connected In Line set the rated motor current see rating plate on the motor If the motor is connected Inside Delta set the current in the Delta circuit calculated by rated motor current divided by 58 of the rated motor current 1 3 Parameter text Def...

Page 132: ...ays follow the voltage curve This has the effect that the torque curve will not increase or decrease linearly Torque ramp When using the torque ramp the output voltage to the motor is controlled so that the torque will follow a predefined optimal curve from the start level to full voltage during start This has the benefit that the mechanical starting behavior of the equipment driven by the motor w...

Page 133: ...he torque curve will not increase or decrease linearly Torque ramp When using the torque ramp the output voltage to the motor is controlled so that the torque will follow a predefined optimal curve from full voltage to end voltage during stop This has the benefit that the mechanical stopping behavior of the equipment driven by the motor will be much softer than when using voltage ramp This can be ...

Page 134: ... motor to oscillate around the predefined torque curve If this is the case decrease this parameter 10 5 Start ramp Path in menu Menu SETTINGS Functional Settings Start Stop Start Ramp When a start signal is given the softstarter performs a start ramp by controlling the output voltage to the motor so that either the voltage or the torque increases from the start level to full voltage depending on w...

Page 135: ...wheel mass involved 10 7 Initial voltage Path in menu Menu SETTINGS Functional Settings Start Stop Init Volt This parameter makes it possible to set the voltage level where the start ramp begins The voltage or the torque will then increase from this level to full voltage If the initial voltage is set too low it will only cause longer starting time and unnecessary heating of the motor 1SFC132096F00...

Page 136: ... not decrease immediately The step down voltage function makes it possible to set a level where the motor speed decreases as soon as the stop ramp begins By this a more optimized stopping of the motor is achieved This function is not available when the stop mode is set to torque 30 70 U 100 1SFC132098F0001 Figure 8 End voltage for Stop ramp Stop Parameter text Default value Setting range Descripti...

Page 137: ...Limit It is possible to limit the starting torque by setting this parameter When the torque limit is reached the output voltage stays stable until the torque falls below the limit then the ramping continues Torque limit is only available when start mode is set to torque Parameter text Default value Setting range Description Current Lim 4 0 x Ie 2 0 7 0x Ie Level of the current limit U 30 100 t1 t2...

Page 138: ... Start Stop Kick Level With this parameter it is possible to set the level of the kick start It is active only if kick start is selected 10 14 Kick start time Path in menu Menu SETTINGS Functional Settings Start Stop Kick Time This parameter makes it possible to set the time of the kick start It is active only if kick start is selected 1SFC132101F0001 Figure 12 Kick start Parameter text Default va...

Page 139: ...e risk of tripping the overload protection 10 16 Stop ramp range Path in menu Menu SETTINGS Functional Settings Start Stop Stop Range The time for the stop ramp is settable up to 30 seconds as default but if required the range could be extended up to 120 seconds by this parameter Parameter text Default value Setting range Description Start Range 1 30 s 1 30 s 1 120 s Selectable range for start ram...

Page 140: ...ettings Protections Overload OL Class This parameter makes it possible to set the required class of the motor overload protection Four different classes are available according to figure 13 Class 10A Class 10 Class 20 Class 30 No The protection is not activated Normal The protection is in normal operation Dual The protection has two classes one during start and another during continuous run Parame...

Page 141: ...ds see below 10 20 Overload protection dual type run class Path in menu Menu SETTINGS Functional Settings Protections Overload Dual Class R This parameter makes it possible to set the required class of the overload protection for continuous run The run class is activated 30 seconds after full voltage has been reached Parameter text Default value Setting range Description OL Class S 10 10A 10 20 30...

Page 142: ...hen the protection is activated It is active only if the motor overload protection is selected Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears motor temp 80 Ind The motor continues to run but a fault indication is given Parameter text Default value Setting range Description OL Op Stop M Stop M...

Page 143: ... voltage is applied to the motor 10 23 Locked rotor protection level Path in menu Menu SETTINGS Functional Settings Protections Locked Rotor Lock R Lev This function makes it possible to set the level of the locked rotor protection It is active only if Locked rotor protection is selected Parameter text Default value Setting range Description Locked Rotor No Yes No Locked rotor protection Parameter...

Page 144: ...parameter makes it possible to select between three different actions of the softstarter when the protection is activated It is active only if the Locked rotor protection is selected Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indication is given ...

Page 145: ...ion could be used to avoid for example a pump running dry detect a broken belt or similar 10 27 Underload protection level Path in menu Menu SETTINGS Functional Settings Protections Underload Underl Lev This parameter makes it possible to set the level of the underload protection It is active only if the underload protection is selected Parameter text Default value Setting range Description Underl...

Page 146: ...rameter makes it possible to select between three different actions of the softstarter when the protection is activated It is active only if the underload protection is selected Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indication is given Param...

Page 147: ...trips after 10 seconds of imbalance 10 31 Phase imbalance protection level Path in menu Menu SETTINGS Functional Settings Protections Phase Imb Ph Imb Lev This parameter makes it possible to set the level of the phase imbalance protection It is active only if the Phase imbalance protection is selected Parameter text Default value Setting range Description Phase Imb No Yes No Phase imbal ance prote...

Page 148: ...start Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indication is given 10 33 High current protection Path in menu Menu SETTINGS Functional Settings Protections High I This is a current protection with a fixed level of 8 x Ie during 200 ms The protection is activated if the current exceeds this level and time Paramet...

Page 149: ...The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indication is given 10 35 Phase reversal protection Path in menu Menu SETTINGS Functional Settings Protections Phase Rev The softstarter accepts any phase sequence but if this protection is selected the phase sequence must be L1 L2 L3 or else the protection is activated Paramete...

Page 150: ...eset is performed when the fault disappears Ind The motor continues to run but a fault indication is given 10 37 PTC protection Path in menu Menu SETTINGS Functional Settings Protections PTC The softstarter has an input for an external PTC thermistor that can be used independent of the built in electronic overload protection status The terminals used for the PTC input are also used for the analog ...

Page 151: ...n but a fault indication is given 10 39 External by pass Path in menu Menu SETTINGS Functional Settings Start Stop Ext ByPass This parameter defines whether an external By Pass contactor is used or not If an external By pass contactor is used an output relay should be configured as TOR and be connected to the contactor The by pass contactor is then activated when the voltage reaches 100 and the cu...

Page 152: ...ible to set the indication level of the high current warning function 10 42 Low current warning Path in menu Menu SETTINGS Functional Settings Warnings Warn I Low If the function is selected a warning signal will be given provided that the current during full voltage is lower than the set value The measurement starts 30 seconds after full voltage is reached Parameter text Default value Setting ran...

Page 153: ...l be activated if the motor load does not decrease 10 45 Overload warning level Path in menu Menu SETTINGS Functional Settings Warnings Warn OL Wa OL Lev This parameter makes it possible to set the indication level of the motor overload protection The actual trip level of the protection is represented by 100 Parameter text Default value Setting range Description Wa I L Lev 0 8 x Ie 0 4 1 0 x Ie Tr...

Page 154: ...tops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears 10 48 Fieldbus fault type of operation Path in menu Menu SETTINGS Functional Settings Faults FB Fault Op This parameter makes it possible to select between two different actions of the softstarter if a fault occurs in the fieldbus communication Stop M The motor st...

Page 155: ...INGS Functional Settings Faults HS Temp Op This parameter makes it possible to select between two different actions if the heat sink temperature of the softstarter is too high Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Parameter text Default value Setting range Description FB Fault Op Sto...

Page 156: ...pen fault type of operation Path in menu Menu SETTINGS Functional Settings Faults BP Closed Op This parameter makes it possible to select between two different actions of the softstarter if the by pass contactor does not open in a proper way Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Para...

Page 157: ...ath in menu Menu SETTINGS Functional Settings Inputs In0 In1 The softstarter has two programmable inputs In0 and In1 They can be used for different purposes depending on the selected function independently of each other Caution The motor may start unexpectedly if there is a start signal present when doing any of the actions listed below Parameter text Default value Setting range Description BP Ope...

Page 158: ...ould be connected using 24V DC only Other voltages may damage the softstarter and the warranty may no longer be valid 24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 1SFC132060F0001 Figure 14 Internal control voltage DC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc 24 V Vn Vp Vp K4 In0 50 60 H...

Page 159: ...nd stop ramp if used Can be used to control the line contactor Top of Ramp signal is given when full voltage to the motor is applied Can be used to control an external by pass contactor The event function has several alternatives that can be switched On Off as required One several or all indications can be used individually independently of each other at the same time for each output relay Overloa...

Page 160: ...Line side fault Kick current fault Internal fault Fault Line Delta Shunt fault group consists of Thyristor short circuit fault By pass doesn t open fault The shunt fault signal can be used to trip an upstream breaker in case the softstarter is not able to stop the motor Parameter text Default value Setting range Description Relay K4 Run Run TOR Event Function of pro grammable relay output K4 Relay...

Page 161: ...enu Menu SETTINGS Functional Settings Analog Output Analog Out With this parameter it is possible to enable the analog output The softstarter has one analog output The terminals used for the analog output are also used for the PTC protection though so only one of these functions can be used at any given time When sequence start is used the analog output is only active for the last started motor Pa...

Page 162: ...ll represent 0 100 of the output signal for instance the current of the motor 10 59 Analog output type of value Path in menu Menu SETTINGS Functional Settings Analog Output Anl Type With this parameter it is possible to set which type of value that should be the output of the analog output The possible types of values are I Amp Current of the motor U Volt Main voltage P kW Active power kW P hp Act...

Page 163: ... interest The possible range and the unit depend on which type of output is selected The range for the different output types are listed below Current of the motor I Range Max 10 20000A Main voltage U Range Max 10 1000 V Active power kW kW Range Max 1 3000 kW Active power hp hp Range Max 1 4000 hp Reactive power Q Range Max 1 3000 kVAr Apparent power S Range Max 1 3000 kVA Only the valid parameter...

Page 164: ...ult value Setting range Description I Range Max PST B size dependent 10 20000 A Upper limit for the current for the analog out put U Range Max 600 V 10 1000 V Upper limit for the voltage for the analog out put kW Range Max PST B size dependent 1 3000 kW Upper limit for the active power for the analog output hp Range Max PST B size dependent 1 4000 hp Upper limit for the active power for the analog...

Page 165: ...bus Fieldb Ctrl Fieldb Type When the fieldbus communication is used the present type of fieldbus must be selected The following fieldbus types are available in the softstarter AS Interface DeviceNet Profibus DP Modbus Parameter text Default value Setting range Description Fieldb Ctrl No Yes No Control of the softstarter with fieldbus Parameter text Default value Setting range Description Fieldb Ty...

Page 166: ... the fieldbus malfunctions for instance due to power loss or broken cable When the fieldbus starts working again the control is automatically switched back to the fieldbus Caution The motor may start unexpectedly if there is a start signal present when doing any of the actions listed below Switching from one type of control to another fieldbus control hardwire control Remember that when Field bus ...

Page 167: ...e speed motors where different starting parameters are required for each speed The LOCAL CONTROL menu can not be entered if Sequence start is selected 10 66 Start ramp first sequence Path in menu Menu SETTINGS Functional Settings Seq Start 1st Seq Param Start Ramp1 This parameter makes it possible to set the start ramp time for the first parameter set Parameter text Default value Setting range Des...

Page 168: ...vel for the first parameter set 10 69 Setting current first sequence Path in menu Menu SETTINGS Functional Settings Seq Start 1st Seq Param 1st Set Ie This parameter makes it possible to set the rated motor current for the first parameter set Parameter text Default value Setting range Description Init Volt1 30 30 70 First sequence initial voltage for start ramp Parameter text Default value Setting...

Page 169: ...nitial voltage for the second parameter set 10 72 Current limit second sequence Path in menu Menu SETTINGS Functional Settings Seq Start 2nd Seq Param Curr Lim2 This parameter makes it possible to set the current limit level for the second parameter set Parameter text Default value Setting range Description Start Ramp2 10 s 1 30s 1 120s Second sequence time for start ramp Parameter text Default va...

Page 170: ...me for the third parameter set 10 75 Initial voltage third sequence Path in menu Menu SETTINGS Functional Settings Seq Start 3rd Seq Param Init Volt3 This parameter makes it possible to set the initial voltage for the third parameter set Parameter text Default value Setting range Description 2nd Set Ie Ir 9 1207A divided into 19 overlap ping ranges Second sequence motor rated current Parameter tex...

Page 171: ...ng current third sequence Path in menu Menu SETTINGS Functional Settings Seq Start 3rd Seq Param 3rd Set Ie This parameter makes it possible to set the rated motor current for the third parameter set Parameter text Default value Setting range Description Curr Lim3 4 x Ie 2 0 7 0 x Ie Third sequence current limit Parameter text Default value Setting range Description 3rd Set Ie Ir 9 1207A divided i...

Page 172: ...sh 10 79 LCD automatic switch off Path in menu Menu SETTINGS Presentation Set LCD Auto Off The LCD display on the softstarter will be automatically switched off by a pre set time This time is always calculated from the last key pressure With this parameter it is possible to set this time Parameter text Default value Setting range Description Language Individual US UK PL TR RU CN DE ES FR IT NL PT ...

Page 173: ... actions can be done 10 81 Date type Path in menu Menu SETTINGS Presentation Set Date Type This parameter makes it possible to select the required type of date presentation on the LCD display The following three options are available ISO Year Month Day CE Day Month Year US Month Day Year Parameter text Default value Setting range Description Change Password No No 1 255 Password for display Paramet...

Page 174: ...akes it possible to set the current month for the real time clock 10 84 Day Path in menu Menu SETTINGS Presentation Set Date Day This parameter makes it possible to set the current day for the real time clock Parameter text Default value Setting range Description Date Year Individual 1901 2038 Year Parameter text Default value Setting range Description Date Month Individual 1 12 Month Parameter te...

Page 175: ...nt hour for the real time clock 10 86 Minutes Path in menu Menu SETTINGS Presentation Set Time Min This parameter makes it possible to set the current minutes for the real time clock Parameter text Default value Setting range Description Time Hour Individual 0 23 Hour Parameter text Default value Setting range Description Time Min Individual 0 59 Minutes ...

Page 176: ...ro This functionality is not available when sequence start is used 10 88 Dual current limit level Path in menu Menu SETTINGS All Settings C Lim Y Lev When the second current limit is activated this parameter specifies the level of the dual current limit This functionality is not available when sequence start is used U 30 100 I 2 5 1SFC132100F0001 Time Current limit reached Switch to dual current l...

Page 177: ...77 1SFC132003M0201 Chapter 11 Trouble shooting General 179 Overview of indications 179 General problems and faults 180 Start up faults 181 Fault indication 181 Protection indication 185 Trouble shooting ...

Page 178: ...Trouble shooting 178 1SFC132003M0201 ...

Page 179: ...ive when selected Overload protection Underload protection Locked rotor protection High current protection Phase imbalance protection Phase reversal protection PTC protection Thyristor overload protection Phsae loss fault Connection fault Frequency fault Line side fault Heat sink over temperature fault Kick current fault Thyristor short circuit fault Non conducting thyristor Fieldbus fault By pass...

Page 180: ...mmand is not given at the same time Check that the keypad is not in Local Control menu Check that parameter Fieldbus Ctrl is set to No Motor does not start when giving start command using the fieldbus communication Setting of fieldbus parameter wrong Check that parameter Fieldbus Ctrl is set to Yes Check that bit Enable is used Check that programmable inputs have correct settings Displayed current...

Page 181: ...tor opens too quickly Check and close contactor breaker or any external switching device Check and replace the fuse in all three 3 phases Add a time delay before opening Connection fault The motor connection is not correct Shorted thyristor at start In Line connected Check that there are no connections missing to the motor Check that the connections are carried out correctly Check and replace Insi...

Page 182: ...meter Setting Ie is set too low In Line connected Set the value according to the rated motor current Inside Delta Set the value according to 58 of the rated motor current Thyristor short circuit fault One or several SCRs are shorted Check and replace Contact your ABB sales office for replacement kit Non conducting thyristor One or several SCRs are not conducting Check and replace Contact your ABB ...

Page 183: ...ose fault The by pass contactor is not closing properly Without by pass Check that the parameter Ext ByPass is set to No With by pass Check why the contactor is not closing and make necessary actions Check that the parameter Ext ByPass is set to Yes Fault Line Delta The softstarter is not able to accurately detect whether it is connected in line or inside delta This is most likely due to unsta ble...

Page 184: ...tage Us and make a restart If same fault remains contact your ABB sales office Status Possible cause Solution Power on Protection Fault Fault Intern 1 Reset Back Power on Protection Fault Fault Intern 2 Reset Back Power on Protection Fault Fault Intern 3 Reset Back Power on Protection Fault Fault Intern 4 Reset Back Power on Protection Fault Fault Intern 5 Reset Back ...

Page 185: ...that the ramp time for start is not too long Check that correct overload class is used Check that parameter Setting Ie is cor rect Continuous run Check and correct the reason for the overload Inside Delta At start Check and correct the reason for the overload Check that current limit level is not set too low Check that the ramp time for start is not too long Check that correct overload class is us...

Page 186: ... times the softstarter ratings has occurred Check the circuits including the motor for any insulation fault phase to phase or earth fault Phase imbalance protection Unbalance in the phase currents Check the main voltage and the motor circuit Restart the motor and check the phase currents Phase reversal protection The phase sequence is not correct Change the phase sequence on the line side to L1 L2...

Page 187: ...cool sufficiently and restart Thyristor overload protection The softstarter is too small Too many starts hour The ramp time for start is too long Check and replace the softstarter with one of a suitable size Check and decrease number of starts hour Check that current limit level is not set too low Check that the ramp time for start is not too long Status Possible cause Solution Power on Protection...

Page 188: ...Trouble shooting Chapter 11 188 1SFC132003M0201 ...

Page 189: ...189 1SFC132003M0201 Chapter 12 Diagrams Circuit diagram PST30 PST300 191 Circuit diagram PSTB370 PSTB1050 192 Diagrams ...

Page 190: ...Diagrams 190 1SFC132003M0201 ...

Page 191: ... connected to the mounting plate Figure 2 Circuit diagram PST30 300 UL version High Voltage Board INCOMING LINES A C B START STOP L1 T2 T1 L3 L2 T3 MTR CHFU CXFU CHFU H1 21 H2 H3 H4 22 13 14 CCT 1 1 1 10 9 8 7 6 5 4 3 2 L 12 GND N VN IN0 START STOP VP VP VC IN1 19 15 14 13 12 16 17 18 20 23 24 K4 RELAY K6 RELAY K5 RELAY PTC 1 PTC 2 MTR HAND AUTO OFF 13 14 24 23 4 5 8 9 10 STOP VC VN VP START OPTIO...

Page 192: ...ure 4 Circuit diagram PSTB370 1050 UL version A C B INCOMING LINES CXFU H1 H2 H3 H4 CHFU CCT CHFU START STOP 1 1 1 10 9 8 7 6 5 4 3 2 L 12 GND N VN IN0 START STOP VP VP VC IN1 19 15 14 13 12 16 17 18 20 23 24 K4 RELAY K6 RELAY K5 RELAY PTC 1 PTC 2 21 13 22 14 MTR MTR L1 T1 T2 T3 L3 L2 K1 K3 K2 PSTB EMERGENCY BYPASS K2 REMOVE JUMPERS CONTROL VOLTA GE 33 30 31 32 HAND AUTO OFF 13 14 24 23 4 5 8 9 10...

Page 193: ...s 50 Programmable output relay K4 52 Programmable output relay K5 52 Programmable output relay K6 53 PTC input 53 54 Standard 17 Start and Stop 48 Connection fault 181 Connections 24 Control circuit 47 Connection 47 Conventional circuit 48 Conveyor 87 Cooling 21 38 Cooling system 27 cosPhi 72 Crusher 87 Current 131 Current Lim 91 Current limit 22 91 137 Curr Lim1 168 Curr Lim2 169 Curr Lim3 171 Cu...

Page 194: ... High I Op 99 149 HMI 63 Holding circuit 48 Hour 115 175 HS Temp Op 102 155 Human Machine Interface 63 Humidity 26 Hydraulic Pump 87 I In Line 43 In0 104 112 157 In1 105 112 157 Industrial IT 25 Init Volt 91 135 Init Volt1 168 Init Volt2 169 Init Volt3 170 Initial voltage 22 89 91 92 135 First sequence 112 168 Second sequence 113 169 Third sequence 113 170 Inputs 104 Inside Delta 43 Insulation 27 ...

Page 195: ...ss Op 102 154 Ph Rev Op 150 Phase Imb 99 147 Phase Imb Op 148 Phase imbalance 99 Level 99 Type of operation 99 Phase imbalance protection 22 99 147 186 Level 99 147 Type of operation 148 Phase L1 72 Phase L2 72 Phase L3 72 Phase loss 23 Phase loss fault 181 Type of operation 102 154 Phase Rev 100 149 Phase reversal 100 Type of operation 100 Phase reversal protection 22 100 149 186 Type of operatio...

Page 196: ... 139 Storage 26 37 Supply voltage 17 27 Supply voltage and control circuit connection 47 SW Outp V7 107 161 SW Ver CU 72 SW Ver FU 72 SW Ver KP 72 T Technical data 27 Temperature 26 Thermistor 21 Third sequence parameters 113 Thyristor overload protection 187 Thyristor overload warning 22 101 154 Thyristor short circuit fault Type of operation 156 Time Hour 115 Time Min 175 Top level 69 85 Torque ...

Page 197: ...________________________ ____________________________________________________________________ ____________________________________________________________________ How do you grade the quality of the documentation Excellent Poor Total impression Layout Illustrations Readability Easy to find Content structure Comments __________________________________________________________ _______________________...

Page 198: ...___________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ...

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Page 200: ...ABB Automation Products AB Cewe Control SE 721 61 Västerås Sweden Telephone 46 21 32 07 00 Telefax 46 21 12 60 01 Manual 1SFC132003M0201 June 2007 ABB Automation Technologies AB Cewe Control ...

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