ABB PST Series Installation And Commissioning Manual Download Page 1

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Summary of Contents for PST Series

Page 1: ...VWDUWHUV 7 SH 367 367 1ERYEP 7 1 1EVGL Power on Protection Fault Power on Protection Fault Power on Protection Fault Power on Protection Fault Power on Protection Fault QVWDOODWLRQ DQG FRPPLVVLRQLQJ PDQXDO ...

Page 2: ...7KLV PDQXDO EHORQJV WR __________________________ ...

Page 3: ...s been carefully checked If the user nevertheless detects any errors he is kindly asked to notify us as soon as possible The data contained in this manual is intended solely for the product description and is not to be deemed to be a statement of guaranteed properties In the interests of our customers we constantly seek to ensure that our products are developed to the latest technological standard...

Page 4: ...for personnel working with this product The manual shall always be read through before performing any installation or commissioning tasks 6DIHW VLJQV 8VH RI DXWLRQ DUQLQJ DQG QIRUPDWLRQ DXWLRQ DXWLRQ LFRQ LQGLFDWHV WKH SUHVHQFH RI D KD DUG ZKLFK FRXOG UHVXOW LQ SHUVRQDO LQMXU DUQLQJ DUQLQJ LFRQ LQGLFDWHV WKH SUHVHQFH RI D KD DUG ZKLFK FRXOG UHVXOW LQ FRUUXSWLRQ RI VRIWZDUH RU GDPDJH WR HTXLSPHQW S...

Page 5: ...003M0201 QWURGXFWLRQ 4XLFNVWDUW HVFULSWLRQ 0RXQWLQJ RQQHFWLRQ XPDQ 0DFKLQH QWHUIDFH 0 6HWWLQJV DQG FRQILJXUDWLRQ LHOGEXV FRPPXQLFDWLRQ RSWLRQ 0DLQWHQDQFH XQFWLRQV 7URXEOH VKRRWLQJ LDJUDPV QGH XVWRPHU IHHGEDFN UHSRUW RQWHQWV ...

Page 6: ...1SFC132003M0201 6 1RWHV ...

Page 7: ...Q About the complete set of documentation for a softstarter 9 About the installation and commissioning manual 9 Intended audience 9 General 9 Requirements 9 Chapters included 10 Revision notes 10 Acronyms and abbreviations 11 QWURGXFWLRQ ...

Page 8: ...8 1SFC132003M0201 ...

Page 9: ...sion the softstarter The manual covers procedures for mechanical and electrical installation and installation of communication devices It also covers energising setting and configuration and verifying settings For quickest possible start read Chapter 2 Quickstart QWHQGHG DXGLHQFH HQHUDO The installation and commissioning manual is intended for the installation commissioning and maintenance personn...

Page 10: ...WHUIDFH describes the local Human Machine Interface how it works and what it contains 6HWWLQJV DQG FRQILJXUDWLRQ describes all possible set tings and how to navigate in the menu system LHOGEXV FRPPXQLFDWLRQ describes how to install and set up the fieldbus communication 0DLQWHQDQFH describes what maintenance is needed XQFWLRQV describes all functions included in the soft starter as well as the avai...

Page 11: ...ons are used in this manual FURQ P DEEUHYLDWLRQ HVFULSWLRQ LED Light Emitting Diode LCD Liquid Crystal Display SCR Silicon Controlled Rectifier IT Information Technology HMI Human Machine Interface FBP Fieldbusplug PLC Programmable Logic Controller PCB Printed Circuit Board TOR Top Of Ramp full voltage ...

Page 12: ...12 1SFC132003M0201 QWURGXFWLRQ KDSWHU ...

Page 13: ...1SFC132003M0201 13 KDSWHU 4XLFNVWDUW Connection 15 Configuration 16 Start of the motor 16 4XLFNVWDUW ...

Page 14: ...1SFC132003M0201 14 ...

Page 15: ... Connect the functional ground terminal 3 7KH ZLUH VKDOO EH DV VKRUW DV SRVVLEOH DQG EH FRQQHFWHG WR WKH PRXQWLQJ SODWH 7KH PRXQWLQJ SODWH VKRXOG DOVR EH HDUWKHG 6 Connect the start stop circuits terminal 4 5 8 9 and 10 according to the diagram 7 Check that the main and supply voltage corresponds to the softstarter ratings 8 Switch on the supply voltage 9 The green Power on LED is on and the LCD s...

Page 16: ...set W 3DVV to HV using the navigation keys PST30 300 only 9 Press 6WRUH and 1H W to continue or DFN to return to previous parameter using the selection keys 10 Select HV if ready or 7XQH 6HW if ramp times initial voltage current limit etc needs to be adjusted using selection keys 6WDUW RI WKH PRWRU 1 Switch on the main voltage 2 Give start command to the softstarter To start the softstarter from t...

Page 17: ...FULSWLRQ Overview 19 Functions 20 Markings and connections 22 Type designation 23 Industrial IT 23 Environmental influence 24 Specifications 24 Technical data 25 General 25 Softstarter types 26 Weights 27 Dimensions 28 HVFULSWLRQ ...

Page 18: ...18 1SFC132003M0201 ...

Page 19: ...is integrated In an emergency case it is possible to start the motor DOL with this contactor mind the ratings The keypad on the front is designed to be as user friendly as possible with a clear text display It is possible to choose between ten user languages The softstarter can be controlled in three ways Hardware inputs control Keypad control local Fieldbus communication interface The integrated ...

Page 20: ...art ramp Stop ramp soft stop Initial voltage Step down voltage Current limit Kick Start Extended start range Extended stop range Sequence start 3URWHFWLRQ IXQFWLRQV Motor overload protection Locked rotor protection Motor underload protection High current protection Phase imbalance protection Phase reversal protection SCR overload protection PTC input for motor protection DUQLQJ IXQFWLRQV Warning h...

Page 21: ...IXQFWLRQV Internal softstarter faults Shorted SCR Non conducting SCR Open circuit motor side Over temperature heat sink Phase loss Frequency out of range Fieldbus communication By pass contactor 2WKHU IXQFWLRQV Jog Real time clock Event log Keypad password ...

Page 22: ... 5 37 45 kW LIST ED 7F 39 IND CO NT EQ Ie 37 72 A Us 100 2 50V AC DC UL 508 Uc 100 2 50V AC DC FL A 37 68 A Ue 220 2 30 380 4 00 500 V In line 18 5 37 45 kW Ue 208 220 2 40 440 4 80 V In line 20 20 50 Hp CA UT ION Fu se 250A TY PO WE R ZIL OX Ma x short circuit curre nt 65kA at 480V Wi re 1 8 Al Cu 75C only 35lb in Ov erload Ca pacity 115 of Co ntinuous PT C Ke ypad Fieldbus 1S160100103020123 1234...

Page 23: ...product information pertaining to these products is available in electronic format based on Aspect Object TM technology The Industrial IT commitment from ABB ensures that every product is equipped with the tools necessary to install operate and maintain it efficiently throughout the product s life cycle The PST softstarters is an Industrial IT enabled product Documentation such as brochures catalo...

Page 24: ...circuit IP 10 for PST30 72 IP 00 for PST85 1050 Vibration resistance According to LRS Test 1 Operating position Vertical at 10 Ambient temperature Storage 25 C to 70 C 13 F to 158 F Operation 0 C to 40 C 32 F to 104 F without derating 40 C to 50 C 104 F to 122 F with derating 0 8 C 0 8 33 8 F Altitude 1000 m 3281 ft above sea level without derating 1000 4000 m 3281 13123 ft with derating 0 8 m Pol...

Page 25: ... 250 V 50 60 Hz Rated frequency 50 60 Hz Voltage tolerances 10 to 15 Frequency tolerances 5 Rated impulse withstand voltage 2 kV Number of controlled phases 3 Programmable inputs 24 V DC 10mA Output relays 250 V AC Ith 5A Ie 1 5A AC 15 Cooling system Fan Recommended fuse supply circuit 6A Delayed Service factor 115 100 for PSTB1050 Communication protocols AS I DeviceNet ...

Page 26: ...ta Rated current Ie A 60 105 72 124 85 147 105 181 Motor size 380 415V kW 30 55 37 59 45 75 55 90 Motor size 500V kW 37 75 45 80 55 90 75 110 Motor size 690V kW 55 90 59 110 75 132 90 160 DOL rating built in by pass 400V A Power loss at rated current W 190 230 270 325 Power supply requirements VA 5 5 10 10 7 SH 367 367 367 367 Connection type Line Delta Line Delta Line Delta Line Delta Rated curre...

Page 27: ...ll in 15 20 480 20 480 25 900 7 SH 367 367 367 Connection type Line Delta Line Delta Line Delta Rated current Ie A 2720 1247 840 1455 1050 1810 Motor size 380 415V kW 400 670 450 780 560 875 Motor size 500V kW 500 880 560 1000 730 1150 Motor size 690V kW 710 1200 800 1400 965 1590 DOL rating built in by pass 400V A 580 750 750 Power loss at rated current W 110 170 170 Power supply requirements VA ...

Page 28: ...28 1SFC132003M0201 HVFULSWLRQ KDSWHU LPHQVLRQV 367 367 LJXUH LPHQVLRQV 367 PP PP LQ LJXUH LPHQVLRQV 367 PP PP LQ ...

Page 29: ...29 1SFC132003M0201 HVFULSWLRQ KDSWHU 367 367 12 7 LJXUH LPHQVLRQV 367 PP PP LQ LJXUH LPHQVLRQV 367 PP PP LQ ...

Page 30: ...30 1SFC132003M0201 HVFULSWLRQ KDSWHU 367 LJXUH LPHQVLRQV 367 PP PP LQ ...

Page 31: ...32003M0201 KDSWHU 0RXQWLQJ Receiving unpacking and checking 33 Intermediate storage 33 Mounting 33 Handling when mounting 33 Requirements 34 Minimum distance to wall front 34 Minimum enclosure sizes 35 0RXQWLQJ ...

Page 32: ...32 1SFC132003M0201 ...

Page 33: ...ransport damages Check the softstarter as well as the package If you find any damages please contact the transport company or the supplier immediately QWHUPHGLDWH VWRUDJH Until the softstarter is mounted it should be stored in its package 0RXQWLQJ DQGOLQJ ZKHQ PRXQWLQJ The softstarter is available in five physical sizes The models PST30 to PST300 can be taken out of the packages and be mounted wit...

Page 34: ...mounted vertically and in such a way that the airways are not blocked see figure 2 Follow the minimum distances to wall front figure 3 and the table below 7KH YDOXHV DUH PLQLPXP GLVWDQFHV 1mm 0 0394 in 6RIWVWDUWHU W SH PP PP PP PST30 72 100 10 20 PST85 300 100 10 20 PST175 300 100 10 20 PSTB370 470 150 15 20 PSTB570 1050 150 15 20 LJXUH LUZD V A B B C A LJXUH 0LQLPXP GLVWDQFHV ZDOO IURQW ...

Page 35: ...minimum enclosure sizes and fan capacities are recommended 1mm 0 0394 in LPHQVLRQV DQG GULOOLQJ SODQ See Chapter 3 Description 0LQLPXP HQFORVXUH GLPHQVLRQV 6RIWVWDUWHU W SH DQ FDSDFLW PST30 72 300 400 250 42 m3 h PST85 142 400 500 300 95 m3 h PST175 300 500 600 300 210 m3 h PSTB370 470 600 600 400 210 m3 h PSTB570 1050 750 900 400 210 m3 h ...

Page 36: ...36 1SFC132003M0201 0RXQWLQJ KDSWHU ...

Page 37: ...s 1 and 2 42 Earthing terminal 3 42 Start and Stop terminals 4 5 8 9 10 11 43 Programmable inputs terminals 6 and 7 45 Programmable output relay K4 terminals 12 13 and 14 46 Programmable output relay K5 terminals 15 16 and 17 46 Programmable output relay K6 terminals 18 19 and 20 47 PTC input 47 Connection of communication devices optional 48 Fieldbus communication 48 RQQHFWLRQ ...

Page 38: ...38 1SFC132003M0201 ...

Page 39: ...ll as connections for communication devices that have to be made before you can use the softstarter HQHUDO DXWLRQ OO ZLULQJ DQG FRQQHFWLRQ PXVW EH FDUULHG RXW E D TXDOLILHG HOHFWULFLDQ DQG LQ DFFRUGDQFH ZLWK LQVWDOODWLRQ VWDQGDUGV DQG VDIHW UHJXODWLRQV For quickly minimised connection see Chapter 2 Quickstart ...

Page 40: ... 100 25 0V AC DC FLA 37 68A Ma de in Sw ed en Ue 220 23 0 380 40 0 500 V 72 AC 53a 8 1 6 80 6 In line 18 5 37 45 kW Ue 208 220 24 0 440 48 0 V PT C Ke y P ad FE LD BU SS CA UT ION Fus e 250 A TY PO WE R ZIL OX Ma x sho rt circ uit cur ren t 65k A at 480 V Wir e 1 8 Al Cu 75C onl y 35l b in Ov erlo ad Ca pac ity 115 of Co ntin uou s LIS TE D 7F3 9 IND CO NT EQ 1S FA 894 007 R1 002 IEC 947 4 2 Ie 37...

Page 41: ...e line side and terminals 2T1 4T2 and 6T3 on the motor side The terminal marking is printed on the front label R QRW XVH WHUPLQDOV RU IRU WKH QVLGH HOWD FRQQHFWLRQ 7KH FXUUHQW PHDVXUHPHQW ZLOO EH ZURQJ 1 100 250V Stop Start In0 In1 Vc 50 60 Hz 2 3 4 5 6 7 8 9 10 Vp Vp 11 K4 12 13 14 Vn 15 16 K5 17 18 19 K6 20 B1 B2 B3 LJXUH RQQHFWLRQ RI H WHUQDO E SDVV FRQWDFWRU A LJXUH 7LJKWHQLQJ WRUTXHV DQG FDEO...

Page 42: ...cable should be as short as possible A suitable earthing point would be next to the softstarter on the mounting plate see figure 7 The mounting plate should also be earthed 7KLV LV QRW D SURWHFWLYH HDUWK LW LV D IXQFWLRQ HDUWK 7KH HDUWKLQJ FDEOH VKRXOG EH DV VKRUW DV SRVVLEOH 1 100 250V Stop Start In0 In1 V 50 60 Hz 2 3 4 5 6 7 L N LJXUH 6XSSO YROWDJH 1 100 250V Stop Start In0 In1 50 60 Hz 2 3 4 5...

Page 43: ...ble see figure 11 1 100 250V Stop Start In0 In1 Vc 50 60 Hz 2 3 4 5 6 7 8 9 10 Vp Vp 11 12 Vn LJXUH 7HUPLQDOV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 LJXUH ROGLQJ FLUFXLW START STOP SPARE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 L N LJXUH RQYHQWLRQDO FLUF...

Page 44: ... control method is used 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 DC STOP START LJXUH ROGLQJ FLUFXLW ZLWK H WHUQDO FRQWURO YROWDJH 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 DC L N STOP START LJXUH RQYHQWLRQDO FLUFXLW ZLWK H WHU QDO FRQWURO YROWDJH LJXUH 7LJK...

Page 45: ... 18 depending on whether internal or external source is used 1 100 250V Stop Start In0 In1 Vc 50 60Hz 2 3 4 5 6 7 8 9 10 Vp Vp 11 12 Vn LJXUH 7HUPLQDOV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 LJXUH QWHUQDO FRQWURO YROWDJH DC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 6...

Page 46: ...nfiguration for programming 1 Connect the cables to terminal 12 13 and 14 3URJUDPPDEOH RXWSXW UHOD WHUPLQDOV DQG The output relay gives signal depending on the selected function Default Top of ramp See Chapter 7 Settings and configuration for programming Connect the cables to terminal 15 16 and 17 LJXUH 7HUPLQDOV LJXUH 7LJKWHQLQJ WRUTXHV DQG FDEOH GLPHQVLRQV PP LQ LJXUH 7HUPLQDOV ...

Page 47: ... See Chapter 7 Settings and configuration for programming LJXUH 7HUPLQDOV LIST ED 7F 39 IND CONT EQ 1SFA 894 007 R1002 IEC 947 4 2 Ie 37 72A Us 100 250V AC DC UL 508 Uc 100 250V AC DC FL A 37 68A Mad e in Sw ed en Ue 220 230 380 400 500 V 72 AC 53a 8 1 6 80 6 In line 18 5 37 45 kW Ue 208 220 240 440 480 V In line 20 20 50 Hp CAUTION Fu se 250A TY PO WER ZILO X Max short circuit curre nt 65kA at 48...

Page 48: ... interface on the front of the PST see figure 26 Make sure that the plug is in correct position and tighten the screw with 0 8 Nm 7 1 lb in and additional 1 4 turn For programming and other information see Chapter 7 Settings and configuration and Chapter 8 Fieldbus communication option LJXUH LHOGEXVSOXJ LJXUH 3ULQFLSOH RI D ILHOGEXV QHWZRUN ZLWK 367 VRIWVWDUWHUV FRQQHFWHG ...

Page 49: ...ssword 54 Setting password 54 Wrong password 54 Locking unlocking the keypad 55 Menu tree 56 Overview 56 Top level 57 Settings menu 57 Local Control menu 58 Start Stop the motor 59 Jog 59 DOL start 59 Event Log menu 60 Status Information menu 60 Reset Events menu 60 XPDQ 0DFKLQH QWHUIDFH 0 ...

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Page 51: ...erface keypad and display works 2YHUYLHZ SSOLFDWLRQ The Human Machine Interface is used for several purposes such as programming the softstarter i e setup of inputs and outputs protection functions warning levels fieldbus communication etc The HMI is also used for monitoring local control and status information of the softstarter ...

Page 52: ... have more than one function such as selecting changing and storing depending on present dialogue see text on the bottom row of the LCD display The 1DYLJDWLRQ NH V are used for navigating in the menus to the desired setting When selecting from a list the scrolling is done in a closed loop Power on Protection Fault 1 2 3 4 LJXUH XPDQ 0DFKLQH QWHUIDFH 1 Status indication LEDs 2 LCD display 3 Selecti...

Page 53: ...elect XQFWLRQDO VHW WLQJV Press the left selection key to select 6WDUW 6WRS figure 7 6 Press the left selection key to KDQJH the 6HWWLQJ H setting figure 8 The display now appears as in figure 9 7 Use the navigation keys to set the rated current If you want to quit you select DQFHO using the right selec tion key Or else you store the new setting by selecting 6WRUH with the left selection key The d...

Page 54: ...word 1R or using the naviga tion keys Select 6WRUH and 1H W figure 12 and figure 13 Select DFN to return to top level URQJ SDVVZRUG If wrong password is set the text Wrong Password will show up figure 14 A support code will be given figure 15 The code can be ignored and an unlimited number of try outs can be made If you are unable to unlock the keypad note the support code and contact your local A...

Page 55: ...lay is indicating FWLYH in the upper right corner 2 Lock the keypad Select RFN Enter the correct password Select QWHU Keypad is now locked Select DFN to return to top level 3 Unlock the keypad Select 8QORFN Enter the correct password Select QWHU The keypad is now active Select DFN to return to top level G RCF KU EVKXG QEM LJXUH H SDG LV PHQX G RCF KU QEMGF 7PNQEMGF CEM LJXUH RFNHG NH SDG PHQX ...

Page 56: ...ation Reset events LJXUH 0HQX WUHH Application setting Basic settings Functional settings Presentation settings Service settings All settings Changed settings Reset all settings Top level Settings Local Control Event Log Status Information Reset Events Start Stop Jog DOL Start Start Stop Protections Warnings Faults Inputs Outputs Fieldbus Seq Start ...

Page 57: ...me ters Local Control Control the softstarter Event Log Present the Event Log faults protections warnings Status Information Present various information Reset Events Reset of events LJXUH 6HWWLQJV PHQX Top level Settings Local Control Event Log Status Information Reset Events Application setting Basic settings Functional settings Presentation settings Service settings All settings Changed settings...

Page 58: ...Press navigation keys to view different types of control 7KH 2 21752 PHQX FDQ QRW EH HQWHUHG LI 6HTXHQFH VWDUW LV VHOHFWHG Once the motor has been started in this menu it must first be stopped before you leave the menu If the motor is already running when the menu is entered it is possible to leave immediately without stopping the motor Top level Local Control LJXUH RFDO FRQWURO PHQX Settings Even...

Page 59: ...he command is released 2 VWDUW 367 RQO 6WDUW IURP WKH VRIWVWDUWHU If required the motor can be started DOL Direct On Line with the integrated by pass contactor Select the DOL start menu figure 25 Select 2 VWDUW to close the integrated by pass contactor Select 6WRS to open the contactor DUQLQJ 7KH UDWHG PRWRU FXUUHQW PXVW QHYHU H FHHG WKH 2 UDWLQJ RI WKH LQWHJUDWHG E SDVV FRQWDFWRU LJXUH 6WDUW 6WRS...

Page 60: ... fault has occurred or a protection is activated It can also be entered via the main menu Use navigation keys to view if there are several events to reset Top level LJXUH YHQW RJ PHQX Settings Event Log Status Information Reset Events Local Control Top level Local Control Settings Event Log Status Information LJXUH 6WDWXV LQIRUPDWLRQ PHQX Reset Events LVSOD WH W XQFWLRQ Connection Type of connecti...

Page 61: ...iption of menus 66 Top level 66 Application Setting 68 Basic Settings 71 Functional Settings 73 Start Stop 73 Protections 75 Warnings 81 Faults 82 Inputs 84 Outputs 86 Fieldbus 88 Sequence start 89 Presentation Settings 92 Service Settings 94 All Settings 94 Changed Settings 96 Reset all Settings 96 6HWWLQJV DQG FRQILJXUDWLRQ ...

Page 62: ...62 1SFC132003M0201 ...

Page 63: ...can be done as individual parameter setting or selection of predefined parameters for different applications The unit has one complete set of parameters but some parameters have extra sets for sequence start The default parameter set is stored in the unit for a possible reset to default values When the fieldbus communication is selected most parameters can also be modified from this interface ...

Page 64: ... X Stop range X X Overload protection X X Overload start class X X Overload run class X X Overload operation X X Locked rotor protection X X Locked rotor protection level X X Locked rotor protection time X X Locked rotor protection opera tion X X Underload protection X X Underload protection level X X Underload protection time X X Underload protection operation X X Phase imbalance protection X X P...

Page 65: ... X Event for relay K4 X X Event for relay K5 X X Event for relay K6 X X Event for SW output V7 X X Fieldbus control X X Fieldbus type X X Fieldbus address X X No of sequences sequence start X X 1st Setting Ie X X 2nd Setting Ie X X 3rd Setting Ie X X Start ramp 1 X X Start ramp 2 X X Start ramp 3 X X Initial voltage 1 X X Initial voltage 2 X X Initial voltage 3 X X Current limit 1 X X Current limi...

Page 66: ...after a few seconds switch into displaying Top Level figure 2 5HDO WLPH FORFN The real time clock shows present date and time How to set date time and display type see Presentation Settings 8LQ VWDWXV The softstarter checks and displays the status of the input voltage line side 0RWRU WHPSHUDWXUH The used thermal capacity of the motor is displayed 0 means that the motor is in cold state 50 means th...

Page 67: ...tion on whether the keypad is locked or unlocked How to operate see Chapter 6 Human Machine Interface HMI KDQJH 3DVVZRUG Menu for changing the password How to operate see Chapter 6 Human Machine Interface HMI In 1000 Start signal high In 0100 Stop signal high In 0010 In0 high In 0001 In1 high Out 1000 Relay K4 activated Out 0100 Relay K5 activated Out 0010 Relay K6 activated Out 0001 SW V7 activat...

Page 68: ...6WRUH 6HW If the used application is not listed select the one closest and choose 7XQH 6HW see below Possible applications are Centrifugal Pump Hydraulic Pump Centrifugal Fan Axial Fan Compressor Conveyor Crusher Mixer Bow Thruster Confirm the selected application by pressing 1H W If wrong application type was selected press DFN and select the correct type Top level Settings LJXUH SSOLFDWLRQ 6HWWL...

Page 69: ...pressing 1H W If wrong overload class was selected press DFN and select the correct class WHUQDO 3DVV FRQWDFWRU W 3DVV If an External By Pass contactor is used set the parameter to HV otherwise 1R Press 6WRUH to save the data Confirm the selection of external by pass by pressing 1H W If wrong selection was made press DFN and correct the selection 7XQH 6HW The configuration of the application setti...

Page 70: ... in Chapter 10 Functions Start ramp Stop ramp Initial voltage End voltage Step down voltage Current limit level When all tuning parameters have been passed following information will be displayed figure 21 Select HV if all necessary parameters are tuned If a new tuning is required select DFN and follow the step 7XQH 6HW above 4GCF GU CEM LJXUH OO WXQLQJ SDUDPHWHUV KDYH EHHQ SDVVHG ...

Page 71: ...LQ WKH GHOWD FLUFXLW RI WKH UDWHG PRWRU FXUUHQW 3UHVV 6WRUH WR VDYH WKH GDWD DIWHU VHWWLQJ WKH FXUUHQW WHUQDO 3DVV FRQWDFWRU W 3DVV Set the parameter to HV if an External By pass Contactor is used or else 1R 6WDUW UDPS Set the ramp time for start 6WRS UDPS Set the ramp time for stop softstop Note that this function shall only be used for applications with small flywheel masses for example pumps an...

Page 72: ... function is only working if softstop is selected XUUHQW OLPLW XUUHQW LP Set the current limit level for the start 2YHUORDG ODVV 2 ODVV Select the class for the overload protection The configuration of the basic setting menu is now completed It is possible to return to the top level by pressing DFN 3 times ...

Page 73: ... start and stop enter the 6WDUW 6WRS group Following parameters are available in this group Setting Ie External By Pass Start ramp Stop ramp Initial voltage End voltage Step down voltage Current limit level Kick start Kick level Kick time Start range Stop range Setting of parameters from Setting Ie to Current limit level above see Basic Settings Top level Settings LJXUH XQFWLRQDO 6HWWLQJV PHQX App...

Page 74: ...if Kick Start is activated 6WDUW 5DQJH The ramp time for start can be set between 1 and 30 seconds as default If required the range can be extended up to 120 seconds by entering this menu Press 6WRUH to save the data 6WRS 5DQJH The ramp time for stop can be set between 0 and 30 seconds as default If required the range can be extended up to 120 seconds by entering this menu Press 6WRUH to save the ...

Page 75: ...DG FODVV 2 ODVV Select the class for the overload relay Following classes are available 10 10A 20 30 Press 6WRUH to save the selected class 2YHUORDG W SH RI RSHUDWLRQ 2 2S Select what operation shall be asserted if the overload relay is activated Stop M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is performed Ind Only indication will be given P...

Page 76: ...VV 2 ODVV 6 Select the required class for overload relay during start condition Following classes are available 10 10A 20 30 Press 6WRUH to save the selected class 2YHUORDG UXQ FODVV 2 ODVV 5 Select the required class for overload relay during continuos run Following classes are available 10 10A 20 30 Press 6WRUH to save the selected class ...

Page 77: ...if the protection is selected RFNHG URWRU WLPH RFN 5 7LPH Set the time for the locked rotor protection Available only if the protection is selected RFNHG URWRU W SH RI RSHUDWLRQ RFN 5 2S Select what operation shall be asserted if the locked rotor protection is activated Stop M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is performed Ind Only in...

Page 78: ... if the protection is selected 8QGHUORDG WLPH 8QGHUO 7LPH Set the time for the underload protection Available only if the protection is selected 8QGHUORDG W SH RI RSHUDWLRQ 8QGHUO 2S Select what operation shall be asserted if the underload protection is activated Stop M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is performed Ind Only indicatio...

Page 79: ...op M The motor will stop and a manual reset is required Stop A The motor will stop and automatic reset is performed Ind Only indication will be given Press 6WRUH to save the selected operation LJK FXUUHQW LJK Activate the high current protection if required by changing to HV I HV LV VHOHFWHG WKH IROORZLQJ VHWWLQJ ZLOO EH DYDLODEOH LJK FXUUHQW W SH RI RSHUDWLRQ LJK 2S Select what operation shall be...

Page 80: ...al reset is required Stop A The motor will stop and automatic reset is performed Ind Only indication will be given Press 6WRUH to save the selected operation 37 Activate the PTC protection if required by changing to HV I HV LV VHOHFWHG WKH IROORZLQJ VHWWLQJ ZLOO EH DYDLODEOH 37 W SH RI RSHUDWLRQ 37 2S Select what operation shall be asserted if the PTC protection is activated Stop M The motor will ...

Page 81: ... save the selected operation DUQLQJ ORZ FXUUHQW OHYHO D HY Set the level of the low current warning Available only if the function is selected Press 6WRUH to save the selected operation DUQLQJ RYHUORDG DUQ 2 Activate the warning function if required by changing to HV Press 6WRUH to save the selected operation DUQLQJ RYHUORDG OHYHO D 2 HY Set the level of the overload warning Available only if the ...

Page 82: ...by pass fault occurs Stop M The motor will stop and a manual reset is required Stop A The motor will stop and an automatic reset is performed and the motor will restart Press 6WRUH to save the selected operation LHOGEXV IDXOW W SH RI RSHUDWLRQ DXOW 2S Select what operation shall be asserted if a fieldbus communication fault occurs Stop M The motor will stop and a manual reset is required Stop A Th...

Page 83: ...UDWLRQ 6 7HPS 2S Select what operation shall be asserted if an over temperature occurs Stop M The motor will stop and a manual reset is required Stop A The motor will stop and an automatic reset is performed and the motor will restart Press 6WRUH to save the selected operation 6KRUWHG 6 5 W SH RI RSHUDWLRQ 6 5 6 2S Select what operation shall be asserted if a fault occurs with shorted thyristor St...

Page 84: ...tivated Reset Reset of a fault or overload condition Enable When In0 0 the softstarter stops immediately When In0 1 the softstarter is in normal operation Overrides all other inputs Jog Performs a start ramp until command is released then the motor stops immediately DOL Open close of the by pass contactor PSTB370 PSTB1050 Start2 Start signal for 2nd parameter set up Press 6WRUH to save activate th...

Page 85: ... Reset Reset of a fault or overload condition Enable When the In1 0 the softstarter stops immediately When In1 1 the softstarter is in normal operation Overrides all other inputs Jog Performs a start ramp until command is released then the motor stops immediately DOL Open close of the by pass contactor PSTB370 PSTB1050 Start3 Start signal for 3rd parameter set up Press 6WRUH to save activate the s...

Page 86: ...SCR overload protection Locked rotor protection Underload protection Phase imbalance protection PTC protection Phase reversal protection Overload warning SCR overload warning High current warning Low current warning Press 6WRUH to save activate the selected function 5HOD Select the required function for the output relay K5 One of the following functions can be selected Run Run indication TOR Top o...

Page 87: ... indication Event Indication of selected event s see relay K4 Press 6WRUH to save activate the selected function 6 2XWS 9 Select the required function for the fieldbus communication output SW Outp V7 One of the following functions can be selected Run Run indication TOR Top of ramp indication Event Indication of selected event s see relay K4 Press 6WRUH to save activate the selected function ...

Page 88: ...e activate the selected function LHOGEXV DGGUHVV LHOGE GGU Set a unique address number between 1 and 1000 for fieldbus communication Press 6WRUH to save the selected function DUQLQJ I WKH PRWRU LV UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG IURP 1R WR HV WKLV ZLOO VWRS WKH PRWRU ILHOGEXV FRQWURO RYHUULGHV WKH SURJUDPPDEOH LQSXWV I WKH PRWRU LV QRW UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG ...

Page 89: ...wing selections are available No Sequence start is not activated The softstarter is in normal operation 2 Two different parameter sets will be used 3 Three different parameter sets will be used Press 6WRUH to save activate the selected function LUVW VHTXHQFH VHWWLQJ FXUUHQW VW 6HW H Set the current for the first parameter group and press 6WRUH to save the value This parameter will only be displaye...

Page 90: ...RDG The overload protection is not activated when sequence start is selected To activate the motor overload protection enter this group and change to required function 7KH RYHUORDG SURWHFWLRQ FDQ QRUPDOO QRW EH XVHG ZKHQ VWDUWLQJ VHYHUDO PRWRUV VLQFH WKH WRWDO VWDUWLQJ WLPH ZLOO EHFRPH WRR ORQJ DQG WKH SURWHFWLRQ ZLOO WULS LUVW VHTXHQFH SDUDPHWHUV VW 6HT 3DUDP To set parameters related to the firs...

Page 91: ... current 6WDUW 5DPS Ramp time for start QLW 9ROW Initial voltage XUU LP Current limit Press 6WRUH to save the selected parameter 7KLUG VHTXHQFH SDUDPHWHUV UG 6HT 3DUDP To set parameters related to the third sequence enter the 3rd Seq Param group Following parameters can be adjusted UG 6HW H Setting current 6WDUW 5DPS Ramp time for start QLW 9ROW Initial voltage XUU LP Current limit Press 6WRUH to ...

Page 92: ...d on ISO 3166 Available languages are Q FDVH ZURQJ ODQJXDJH QRW XQGHUVWDQGDEOH LV VHOHFWHG IROORZ WKH HPHUJHQF LQVWUXFWLRQV EHORZ WR UHDFK WKLV SDUDPHWHU Press left selection key twice Press lower navgation key three times Press left selection key twice Use the navigation keys to find the required language abbeviation Press left selection key to save the parameter Top level Settings Application Se...

Page 93: ...QWK To set the month in the real time clock press KDQJH to enter the setting level Press 6WRUH to save the set value DWH D To set the day in the real time clock press KDQJH to enter the setting level Press 6WRUH to save the set value 7LPH RXU To set the hours in the real time clock press KDQJH to enter the setting level Press 6WRUH to save the set value 7LPH 0LQ To set the minutes in the real time...

Page 94: ...f each parameter see Chapter 10 Functions QWHU WKH OO VHWWLQJV Enter the menu by selecting OO 6HWWLQJV DUQLQJ Q WKH PHQX VRPH SDUDPHWHUV XVHG IRU PDLQWHQDQFH DQG UHSDLU DUH DFFHVVLEOH I WKHVH SDUDPHWHUV DUH FKDQJHG WKH FRQVHTXHQFHV FDQ EH PDOIXQFWLRQ EXW DOVR GDPDJH WR WKH VRIWVWDUWHU DQG WKH ZDUUDQW PD QRW EH YDOLG DQ ORQJHU Top level Settings Application Settings Basic Settings Functional Settin...

Page 95: ...DQG FRQILJXUDWLRQ KDSWHU 7KH IROORZLQJ SDUDPHWHUV VKDOO QHYHU EH XVHG E DQ ERG EXW DXWKRULVHG VHUYLFH SHUVRQQHO S Port Ctrl S Port Addr1 S Port Addr2 S Port Addr3 S Port Addr4 CT Ratio Ir Int Bypass Bypass AC3 SOP1 SOP2 SOP3 SOP4 ...

Page 96: ...nter this menu Confirmation of reset will be displayed as RQH on the LCD The real time clock the hour run meter and the number of starts will not be affected by the reset Top level Settings Application Settings Basic Settings Functional Settings Service Settings Presentation Settings All Settings Changed Settings Reset all Settings LJXUH KDQJHG 6HWWLQJV PHQX Top level Settings Application Settings...

Page 97: ...AS I 100 Binary input telegram 101 Binary output telegram 101 DeviceNet 102 Binary input telegram 103 Analog input telegram 104 Diagnostic inputs 105 Binary output telegram 106 Analog output telegram 107 Input address map 107 Output address map 108 Parameters 109 LHOGEXV FRPPXQLFDWLRQ RSWLRQ ...

Page 98: ...98 1SFC132003M0201 ...

Page 99: ...softstarter and the eplug is always the same Independent of softstarter size or delivery date it is possible to connect any fieldbus protocol later on since this is defined in the eplug itself Following fieldbus protocols are available AS I DeviceNet 5HTXLUHG DFFHVVRULHV To connect the softstarter to a fieldbus system following accessories are required Fieldbusplug for present fieldbus protocol ch...

Page 100: ...uts outputs Before the AS I fieldbus can be put into operation the following parameters must be set in the softstarter Parameter LHOGEXV WUO set to Yes Parameter LHOGEXV 7 SH set to AS I DUQLQJ I WKH PRWRU LV UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG IURP 1R WR HV WKLV ZLOO VWRS WKH PRWRU ILHOGEXV FRQWURO RYHUULGHV WKH SURJUDPPDEOH LQSXWV I WKH PRWRU LV QRW UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO...

Page 101: ... Function of programmable softstarter output K4 1 K5 Function of programmable softstarter output K5 2 K6 Function of programmable softstarter output K6 3 V7 Function of programmable softstarter output V7 LW DWD HVFULSWLRQ 0 Start Commence a start when signal is set 1 Stop Commence a stop when sig nal is negated 2 In0 Function of the programmable softstarter input In0 ...

Page 102: ...softstarter Parameter LHOGEXV WUO set to Yes Parameter LHOGEXV 7 SH set to other Parameter LHOGEXV GGU set to a free communication address DUQLQJ I WKH PRWRU LV UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG IURP 1R WR HV WKLV ZLOO VWRS WKH PRWRU ILHOGEXV FRQWURO RYHUULGHV WKH SURJUDPPDEOH LQSXWV I WKH PRWRU LV QRW UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG IURP HV WR 1R WKLV PLJKW VWDUW WKH P...

Page 103: ...ase sequence 0 L1 L2 L3 1 L1 L3 L2 12 4 Prot Motor OL Event Status 13 5 Prot Locked Rot Event Status 14 6 Prot Underload Event Status 15 7 Prot Phase Imb Event Status 1 2 0 Prot High I Event Status 1 Prot Phase Rev Event Status 2 Prot PTC Event Status 3 Fault ByPass Event Status 4 Prot SCR OL Event Status 5 Warn OL Event Status 6 Warn SCR OL Event Status 7 Warn I High Event Status 3 8 0 Warn I Low...

Page 104: ...alue 0 12 4 Spare Value 0 13 5 Spare Value 0 14 6 Spare Value 0 15 7 Spare Value 0 RUG LQ LQSXW GDWD DUHD LQDU LQSXW E WH LW DWD HVFULSWLRQ RUG LQ LQSXW DUHD QDORJXH LQSXW ZRUG DWD 5HSUHVHQWDWLRQ 3 0 Phase current L1 Value 1000 1000A 4 1 Phase current L2 Value 1000 1000A 5 2 Phase current L3 Value 1000 1000A 6 3 Max phase current Value 1000 1000A 7 4 Measured frequency Value 100 100Hz 8 5 Output v...

Page 105: ...channel 2 and the third latest in channel 3 The binary output bit reset active diagnostics is used to clear the diagnostic area Error Codes 1 Parameter Value out of range 2 Invalid parameter number 3 Write of parameter when fieldbus control is not enabled RUG LQ LQSXW GDWD DUHD LDJQRVWLF LQSXW ZRUG UURU RGH 3DUDPHWHU QXPEHU 12 0 Diagn Channel 1 Error Code Diagn Channel 1 Parameter No 13 1 Diagn Ch...

Page 106: ...orm Jog when signal is set 5 DOL start Perform DOL start when signal is set 6 Start2 2nd par set Seq start Start2 if sequence start 7 Start3 3rd par set Seq start Start3 if sequence start 1 8 0 Time synchronisation Time synchronisation signal that is used to synchronise the local real time clock with the time given as an analog input telegram to the soft starter If the signal is 1 and there is a d...

Page 107: ...V PDS RUG LQ RXWSXW GDWD DUHD QDORJ RXWSXW ZRUG DWD 5HSUHVHQWDWLRQ 1 0 Year Value 2003 Year 2003 2 1 Month Value 12 December 3 2 Day Value 31 31st 4 3 Hour Value 23 23 h 5 4 Minutes Value 59 59 min 6 5 Seconds Value 59 59 sec 0 Binary In Byte 1 Binary In Byte 0 1 Binary In Byte 3 Binary In Byte 2 2 Binary In Byte 5 Binary In Byte 4 3 Analog In Word 0 4 Analog In Word 1 5 Analog In Word 2 6 Analog ...

Page 108: ...0201 LHOGEXV FRPPXQLFDWLRQ RSWLRQ KDSWHU 2XWSXW DGGUHVV PDS 0 Binary Out Byte 1 Binary Out Byte 0 1 Analog Out Word 0 2 Analog Out Word 1 3 Analog Out Word 2 4 Analog Out Word 3 5 Analog Out Word 4 6 Analog Out Word 5 ...

Page 109: ...0 16 Read Write OL Class R Overload Class Dual type Run Class 10A 10 20 30 17 Read Write OL Op Type of operation for overload pro tection Stop M Stop A Ind 18 Read Write Locked Rotor Locked rotor protection No Yes 19 Read Write Lock R Lev Trip level for locked rotor protection 3 0 8 0 x Ie 20 Read Write Lock R Time Trip time for locked rotor protection 0 2 10 0 Sec 21 Read Write Lock R Op Type of ...

Page 110: ...thyristor short circuit fault Stop M Stop A 49 Read In0 Function of programmable input In0 None Reset Enable Jog DOL on Start2 50 Read In1 Function of programmable input In1 None Reset Enable Jog DOL on Start3 51 Read Write Relay K4 Function of programmable relay out put K4 Run TOR Event 52 Read Write Relay K5 Function of programmable relay out put K5 Run TOR Event 53 Read Write Relay K6 Function ...

Page 111: ...rd sequence motor rated current 0 3000 Amp 75 Read Language Language to use on display US UK FI SE PT NL IT FR ES DE CN 76 Read Dummy 76 Spare parameter 0 77 Read LCD Auto Off Time for display automatic turn off 1 255 Sec 78 Read Password Password for display 0 255 79 Read Date Type Type of date presentation ISO CE US 80 Read Date Year Year 2001 2060 81 Read Date Month Month 1 12 82 Read Date Day ...

Page 112: ...ed by its rated current and only values within the softstarter s range will be accepted Other values will be left out 96 Read SOP4 Thyristor Parameter 4 1 0 20 0 1R 7 SH 3DUDPHWHU HVFULSWLRQ 5DQJH 8QLW LW 0DVN IRU YHQWV RQ 5HOD RXWSXWV Bit 0 Overload Bit 1 Fault Bit 2 High I Bit 3 SCR OL Bit 4 Locked Rotor Bit 5 Underload Bit 6 Phase Imb Bit 7 PTC Bit 8 Phase Rev Bit 9 Warn OL Bit 10 Warn SCR OL B...

Page 113: ...113 1SFC132003M0201 KDSWHU 0DLQWHQDQFH Regular maintenance 115 0DLQWHQDQFH ...

Page 114: ...114 1SFC132003M0201 ...

Page 115: ...Tighten if necessary Check that all connections of main control and supply circuits are fastened Tighten the terminal screws and bolts on the connection bars if necessary Check that the cooling airways are free from dirt and dust If required use pressurised air to clean Check external filters Clean if necessary Check that the fan is working and rotating freely The blades shall rotate without any r...

Page 116: ...116 1SFC132003M0201 0DLQWHQDQFH KDSWHU ...

Page 117: ...ection trip level 128 Locked rotor protection time 129 Locked rotor protection type of operation 129 Underload protection 130 Underload protection level 130 Underload protection time 131 Underload protection type of operation 131 Phase imbalance protection 132 Phase imbalance protection level 132 Phase imbalance protection type of operation 133 High current protection 133 High current protection t...

Page 118: ...mmable software output V7 145 Fieldbus control 146 Fieldbus type 147 Fieldbus address 147 Sequence start number of sequences 148 Start ramp first sequence 148 Initial voltage first sequence 149 Current limit first sequence 149 Setting current first sequence 149 Start ramp second sequence 150 Initial voltage second sequence 150 Current limit second sequence 150 Setting current second sequence 151 S...

Page 119: ...RQDO 6HWWLQJV 6WDUW 6WRS 6HWWLQJ H The setting of this parameter shall be according to the current the softstarter is exposed to If the motor is connected In Line set the rated motor current see rating plate on the motor I WKH PRWRU LV FRQQHFWHG QVLGH HOWD VHW WKH FXUUHQW LQ WKH HOWD FLUFXLW FDOFXODWHG E UDWHG PRWRU FXUUHQW GLYLGHG E RI WKH UDWHG PRWRU FXUUHQW 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ U...

Page 120: ...p signal is given the softstarter performs a stop ramp by gradually decreasing the output voltage to the motor If the ramp time is set to 0 the softstarter will cut the voltage directly when stop command is given 7KLV SDUDPHWHU VKDOO EH VHW WR IRU DSSOLFDWLRQV ZLWK ELJ IO ZKHHO PDVV LQYROYHG 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Start Ramp 10 s 1 30s 1 120s Range depends on Start Ra...

Page 121: ...QG YROWDJH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6WDUW 6WRS QG 9ROW This parameter makes it possible to set the voltage level where the stop ramp ends This function will be active only if parameter Stop ramp is used 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Init Volt 30 30 70 Initial voltage for stop ramp 30 70 U LJXUH QLWLDO YROWDJH IRU 6WDUW UDPS Start 30 70 U 100 LJXUH QG YRO...

Page 122: ...utput voltage stays stable until the current level falls below the limit then the ramping continues 7KH VWDUWLQJ FXUUHQW PXVW EH KLJK HQRXJK WR PDNH LW SRVVL EOH IRU WKH PRWRU WR UHDFK WKH UDWHG VSHHG 7KH ORZHVW SRV VLEOH FXUUHQW GHSHQGV RQ WKH SHUIRUPDQFH RI WKH PRWRU DQG WKH FKDUDFWHULVWLFV RI WKH ORDG 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Step Down 100 30 100 Voltage value to whi...

Page 123: ...is parameter it is possible to set the level of the kick start It is active only if kick start is selected LFN 6WDUW 7LPH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6WDUW 6WRS LFN 7LPH This parameter makes it possible to set the time of the kick start It is active only if kick start is selected LJXUH LFN VWDUW 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Kick Start No Yes No Selection o...

Page 124: ... ULVN RI WULSSLQJ WKH RYHUORDG SURWHFWLRQ 6WRS UDPS UDQJH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6WDUW 6WRS 6WRS 5DQJH The time for the stop ramp is settable up to 30 seconds as default but if required the range could be extended up to 120 seconds by this parameter 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Start Range 1 30 s 1 30 s 1 120 s Selectable range for start ramp 3DUDPHWH...

Page 125: ...p of the motor and a reset is necessary before a restart is possible The motor overload protection has three different modes 7KH PRWRU WHPSHUDWXUH ZLWK WLPH PDUNLQJ LV VWRUHG IRU WZR KRXUV DIWHU SRZHU ORVV 1R The protection is not activated 1RUPDO The protection is in normal operation XDO The protection has two classes one during start and another during continuous run 3DUDPHWHU WH W HIDXOW YDOXH ...

Page 126: ...RQDO 6HWWLQJV 3URWHFWLRQV 2YHUORDG XDO ODVV 6 This parameter makes it possible to set the required class of the overload protection during start When full voltage is reached there will be a switch over to run class see below 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ OL Class 10 10A 10 20 30 Overload class 1 10 100 1000 1 2 3 4 5 6 A B C D Time s LJXUH 7ULSSLQJ FXUYHV IRU WKH HOHFWURQLF ...

Page 127: ...parameter makes it possible to select between three different actions by the softstarter when the protection is activated It is active only if the motor overload protection is selected 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ OL Class R 10 10A 10 20 30 Overload class Dual type Run Class Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an a...

Page 128: ...oltage is applied to the motor RFNHG URWRU SURWHFWLRQ WULS OHYHO 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 3URWHFWLRQV RFNHG 5RWRU RFN 5 HY This function makes it possible to set the level of the locked rotor protection It is active only if Locked rotor protection is selected 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Locked Rotor No Yes No Locked rotor protection 3DUDPHWHU WH W HIDX...

Page 129: ...kes it possible to select between three different actions of the softstarter when the protection is activated It is active only if the Locked rotor protection is selected 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Lock R Time 1 0 s 0 2 10 0 s Trip time for locked rotor pro tection Stop M The motor stops and a manual reset is required before restart Stop Ind The motor stops and an automat...

Page 130: ...LRQ FRXOG EH XVHG WR DYRLG IRU H DPSOH D SXPS UXQQLQJ GU GHWHFW D EURNHQ EHOW RU VLPLODU 8QGHUORDG SURWHFWLRQ OHYHO 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 3URWHFWLRQV 8QGHUORDG 8QGHUO HY This parameter makes it possible to set the level of the underload protection It is active only if the underload protection is selected 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Underload No Yes ...

Page 131: ...makes it possible to select between three different actions of the softstarter when the protection is activated It is active only if the underload protection is selected 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Underl Time 10 s 1 30 s Trip time for Underload pro tection Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is...

Page 132: ...ter full voltage 3KDVH LPEDODQFH SURWHFWLRQ OHYHO 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 3URWHFWLRQV 3KDVH PE 3K PE HY This parameter makes it possible to set the level of the phase imbalance protection It is active only if the Phase imbalance protection is selected 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Phase Imb No Yes No Phase imbal ance protection 3DUDPHWHU WH W HIDXOW YDO...

Page 133: ...XQFWLRQDO 6HWWLQJV 3URWHFWLRQV LJK This is a current protection with a fixed level of 8 x Ie during 200 ms The protection is activated if the current exceeds this level and time Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indi cation is given 3DUD...

Page 134: ...RQV 3KDVH 5HY The softstarter accepts any phase sequence but if this protection is selected the phase sequence must be L1 L2 L3 or else the protection is activated Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indi cation is given 3DUDPHWHU WH W HID...

Page 135: ...HWWLQJV 3URWHFWLRQV 37 The softstarter has an input for an external PTC thermistor that can be used independent of the built in electronic overload protection status Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indi cation is given 3DUDPHWHU WH W H...

Page 136: ...RS W 3DVV This parameter defines whether an external By Pass contactor is used or not The parameter is only visual for PST30 300 Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears Ind The motor continues to run but a fault indi cation is given 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ ...

Page 137: ...DUQLQJV DUQ LJK If the function is selected a warning signal will be given provided that the current during full voltage is higher than the set value The measurement starts 30 seconds after IXOO YROWDJH is reached Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears 3DUDPHWHU WH W HIDXOW YDOXH 6HWW...

Page 138: ...is lower than the set value The measurement starts 30 seconds after IXOO YROWDJH is reached RZ FXUUHQW ZDUQLQJ OHYHO 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV DUQLQJV DUQ RZ D HY This parameter makes it possible to set the indication level of the low current warning function 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ WA I H Lev 1 2 x Ie 0 5 5 0 X Ie Trip level for high current warnin...

Page 139: ...tor overload protection The actual trip level of the protection is represented by 100 6 5 RYHUORDG ZDUQLQJ 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV DUQLQJV DUQ 6 5 2 If this function is selected a warning signal will be given that the thyristor overload protection will be activated if the current does not decrease 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Warn OL No Yes No Overload...

Page 140: ...f the softstarter if a fault occurs in the fieldbus communication Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Ph Loss Op Stop M Stop M Stop A Type of opera tion for phase loss fault Stop M The motor stops and a manual reset is required b...

Page 141: ...rent actions if the heat sink temperature of the softstarter is too high Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Freq F Op Stop M Stop M Stop A Type of operation for frequency fault Stop M The motor stops and a manual reset is requir...

Page 142: ...ed this parameter makes it possible to select between two different actions of the softstarter Stop M The motor stops and a manual reset is required before restart Stop A The motor stops and an automatic reset is performed when the fault disappears 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ SCR SC Op Stop M Stop M Stop A Type of opera tion for thyristor short circuit fault ...

Page 143: ... WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ In0 Reset None Reset Enable Jog DOL Start2 Function of pro grammable input In0 In1 Reset None Reset Enable Jog DOL Start3 Function of pro grammable input In1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100 250V L N Stop Start In1 Vc Vn Vp Vp K4 In0 50 60 Hz K5 K6 LJXUH QWHUQDO FRQWURO YROWDJH DC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1...

Page 144: ...un signal is given during start ramp running and stop ramp if used Top of Ramp signal is given when full voltage to the motor is applied The event function has several alternatives that can be switched On Off as required One several or all indications can be used individually independently of each other at the same time for each output relay Motor Overload Protection Fault High Current Protection ...

Page 145: ... the fieldbus interface See 50 Programmable outputs Relay K4 K5 and K6 for further explanations 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Relay K4 Run Run TOR Event Function of pro grammable relay output K4 Relay K5 TOR Run TOR Event Function of pro grammable relay output K5 Relay K6 Event Run TOR Event Function of pro grammable relay output K6 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH ...

Page 146: ... taken DUQLQJ I WKH PRWRU LV UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG IURP 1R WR HV WKLV ZLOO VWRS WKH PRWRU ILHOGEXV FRQWURO RYHUULGHV WKH SURJUDPPDEOH LQSXWV I WKH PRWRU LV QRW UXQQLQJ DQG WKH SDUDPHWHU LHOGE WUO LV FKDQJHG IURP HV WR 1R WKLV PLJKW VWDUW WKH PRWRU LI WKHUH LV D VWDUW VLJQDO SUHVHQW RQ WKH SURJUDPPDEOH LQSXWV 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Fieldb Ctrl ...

Page 147: ...eNet is going to be used set the parameter to Other LHOGEXV DGGUHVV 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV LHOGEXV LHOGE GGU With this parameter it is possible to set a fieldbus address for the softstarter Select a suitable not occupied number as the address 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Fieldb Type Other AS I Other Type of fieldbus AS I short pro tocol Other long pro...

Page 148: ...three speed motors where different starting parameters are required for each speed 7KH 2 21752 PHQX FDQ QRW EH HQWHUHG LI 6HTXHQFH VWDUW LV VHOHFWHG 6WDUW UDPS ILUVW VHTXHQFH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6HT 6WDUW VW 6HT 3DUDP 6WDUW 5DPS This parameter makes it possible to set the start ramp time for the first parameter set 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ No o...

Page 149: ...r the first parameter set 6HWWLQJ FXUUHQW ILUVW VHTXHQFH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6HT 6WDUW VW 6HT 3DUDP VW 6HW H This parameter makes it possible to set the rated motor current for the first parameter set 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Init Volt1 30 30 70 First sequence initial voltage for start ramp 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ C...

Page 150: ...al voltage for the second parameter set XUUHQW OLPLW VHFRQG VHTXHQFH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6HT 6WDUW QG 6HT 3DUDP XUU LP This parameter makes it possible to set the current limit level for the second parameter set 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Start Ramp2 10 s 1 30s 1 120s Second sequence time for start ramp 3DUDPHWH U WH W HIDXOW YDOXH 6HWWLQJ UDQJH ...

Page 151: ...for the third parameter set QLWLDO YROWDJH WKLUG VHTXHQFH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6HT 6WDUW UG 6HT 3DUDP QLW 9ROW This parameter makes it possible to set the initial voltage for the third parameter set 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ 2nd Set Ie Ir 9 1380A divided into 19 overlap ping ranges Second sequence motor rated current 3DUDPHWHU WH W HIDXOW YDOXH 6...

Page 152: ...QW WKLUG VHTXHQFH 3DWK LQ PHQX 0HQX 6 77 1 6 XQFWLRQDO 6HWWLQJV 6HT 6WDUW UG 6HT 3DUDP UG 6HW H This parameter makes it possible to set the rated motor current for the third parameter set 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Curr Lim3 4 x Ie 2 0 5 0 x Ie Third sequence current limit 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ 3rd Set Ie Ir 9 1380A divided into 19 overlap p...

Page 153: ...GLVSOD DXWRPDWLF VZLWFK RII 3DWK LQ PHQX 0HQX 6 77 1 6 3UHVHQWDWLRQ 6HW XWR 2II The LCD display on the softstarter will be automatically switched off by a pre set time This time is always calculated from the last key pressure With this parameter it is possible to set this time 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Language US UK US UK CN DE ES FR IT NL PT SE FI Language to use on di...

Page 154: ...r actions can be done DWH W SH 3DWK LQ PHQX 0HQX 6 77 1 6 3UHVHQWDWLRQ 6HW DWH 7 SH This parameter makes it possible to select the required type of date presentation on the LCD display The following three options are available ISO Year Month Day CE Day Month Year US Month Day Year 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Change Password 1 No 1 255 Password for display 3DUDPHWHU WH W HI...

Page 155: ...es it possible to set the current month for the real time clock D 3DWK LQ PHQX 0HQX 6 77 1 6 3UHVHQWDWLRQ 6HW DWH D This parameter makes it possible to set the current day for the real time clock 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Date Year Individual 2001 2060 Year 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Date Month Individual 1 12 Month 3DUDPHWHU WH W HIDXOW YDOXH 6...

Page 156: ...t hour for the real time clock 0LQXWHV 3DWK LQ PHQX 0HQX 6 77 1 6 3UHVHQWDWLRQ 6HW 7LPH 0LQ This parameter makes it possible to set the current minutes for the real time clock 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Time Hour Individual 0 23 Hour 3DUDPHWHU WH W HIDXOW YDOXH 6HWWLQJ UDQJH HVFULSWLRQ Time Min Individual 0 59 Minutes ...

Page 157: ...157 1SFC132003M0201 KDSWHU 7URXEOH VKRRWLQJ General 159 General problems and faults 159 Start up faults 160 Fault indication 161 Protection indication 164 7URXEOH VKRRWLQJ ...

Page 158: ...158 1SFC132003M0201 ...

Page 159: ...k and correct the reason Bad motor sound during start and operation Inside Delta connection wrong Check and correct the wiring Bad motor sound during stop Wrong ramp time for stop Try different ramp times some adjust ments can be necessary for best result Motor does not start when giving start command using the hard ware inputs Control wiring not correct Start and stop command given at the same ti...

Page 160: ...t is out of measuring range Check that the softstarter corresponds to the motor size Increase the load if possible Check that softstarter and motor sizes correspond Loading of parameters does not work properly Fieldbus settings See chapter Fieldbus for actual field bus type 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ LCD Auto shut off the keypad Touch any key on the keypad Supply voltage is not connected Conne...

Page 161: ...ns missing to the motor Check that the connections are carried out correctly Check and replace QVLGH HOWD FRQQHFWHG Check that there are no connections missing to the motor Check that the circuits are closed and correspond to the circuit diagram Check and replace UHTXHQF IDXOW The frequency is out of range 47 5 52 5Hz or 57 63Hz Check and correct the frequency LQH VLGH DXOW The main voltage is not...

Page 162: ... ambient temperature is not too high LFN FXUUHQW IDXOW Parameter 6HWWLQJ H is set too low Q LQH FRQQHFWHG Set the value according to the rated motor current QVLGH HOWD Set the value according to 58 of the rated motor current 6KRUWHG WK ULVWRU IDXOW One or several SCRs are shorted Check and replace Contact your ABB sales office for replacement kit 1RQ FRQGXFWLQJ WK ULVWRU IDXOW One or several SCRs ...

Page 163: ...dbus type QWHUQDO IDXOWV An internal communication fault of the softstarter has occurred Disconnect and reconnect the supply voltage Us and make a restart If same fault remains contact your ABB sales office 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ Power on Protection Fault CWNV 6KOGQWV 4GUGV CEM Power on Protection Fault CWNV PVGTP 4GUGV CEM Power on Protection Fault CWNV PVGTP 4GUGV CEM Power on Protection...

Page 164: ...that the ramp time for start is not too long Check that correct overload class is used Check that parameter Setting Ie is cor rect RQWLQXRXV UXQ Check and correct the reason for the overload QVLGH HOWD W VWDUW Check and correct the reason for the overload Check that current limit level is not set too low Check that the ramp time for start is not too long Check that correct overload class is used C...

Page 165: ... 8 times the softstarter ratings has occurred Check the circuits including the motor for any insulation fault phase to phase or earth fault 3KDVH LPEDODQFH SURWHFWLRQ Unbalance in the phase currents Check the main voltage and the motor circuit Restart the motor and check the phase currents 3KDVH UHYHUVDO SURWHFWLRQ The phase sequence is not correct Change the phase sequence on the line side to L1 ...

Page 166: ...ool sufficiently and restart 7K ULVWRU RYHUORDG SURWHFWLRQ The softstarter is too small Too many starts hour The ramp time for start is too long Check and replace the softstarter with one of a suitable size Check and decrease number of starts hour Check that current limit level is not set too low Check that the ramp time for start is not too long 6WDWXV 3RVVLEOH FDXVH 6ROXWLRQ Power on Protection ...

Page 167: ...167 1SFC132003M0201 KDSWHU LDJUDPV Circuit diagram PST30 PST300 169 Circuit diagram PSTB370 PSTB1050 170 LDJUDPV ...

Page 168: ...168 1SFC132003M0201 ...

Page 169: ...Q HDUWK LW LV QRW D SURWHFWLRQ HDUWK W VKDOO EH FRQQHFWHG WR WKH PRXQWLQJ SODWH RS323 1L1 B1 3L2 B2 5L3 B3 LJXUH LUFXLW GLDJUDP 367 Internal control voltage External control voltage 24 V DC Internal control voltage Temperature monitor Low Voltage Board High Voltage Board Fieldbus PTC Keypad Fans ...

Page 170: ...FWLRQ HDUWK LW LV QRW D SURWHFWLRQ HDUWK W VKDOO EH FRQQHFWHG WR WKH PRXQWLQJ SODWH LJXUH LUFXLW GLDJUDP 367 367 Internal control voltage External control voltage 24 V DC Internal control voltage Temperature monitor Low Voltage Board High Voltage Board Fieldbus PTC Keypad Fans ...

Page 171: ...Programmable output relay K4 Programmable output relay K5 Programmable output relay K6 PTC input Standard Start and Stop Connection fault Connections Control circuit Connection Conventional circuit Conveyor Cooling Cooling system Crusher CT Ratio Ir Current Current Lim Current limit Curr Lim1 Curr Lim2 Curr Lim3 Current Lim First sequence Level Second sequence Third sequence Date Day Hour Minutes ...

Page 172: ...operation High current Type of operation High current protection Type of operation High current warning High current warning level High I High I Op HMI Holding circuit Hour HS Temp Op Human Machine Interface Humidity Hydraulic Pump In Line In0 In1 Industrial IT Init Volt Init Volt1 Init Volt2 Init Volt3 Initial voltage First sequence Second sequence Third sequence Input address map Inputs Inside D...

Page 173: ...Overload start class Overload type of operation Overload warning Overload warning level Over temperature heat sink Overview 3 Parameters Password Password setting Ph Imb Lev Ph Imb Op Ph Loss Op Ph Rev Op Phase Imb Phase Imb Op Phase imbalance Level Type of operation Phase imbalance protection Level Type of operation Phase L1 Phase L2 Phase L3 Phase loss Phase loss fault Type of operation Phase Re...

Page 174: ...nce Third sequence Start Ramp1 Start Ramp2 Start Ramp3 Start range Start up faults Start Stop Circuits connection Status Information menu Status of inputs outputs Step down Step down voltage Stop Ramp Range Stop ramp Range Stop range Storage Supply voltage Supply voltage and control circuit connection SW Outp V7 SW Ver CU SW Ver FU 7 Technical data Temperature Thermistor Third sequence parameters ...

Page 175: ..._________________________ ____________________________________________________________________ ____________________________________________________________________ RZ GR RX JUDGH WKH TXDOLW RI WKH GRFXPHQWDWLRQ Excellent Poor Total impression Layout Illustrations Readability Easy to find Content structure Comments __________________________________________________________ _________________________...

Page 176: ..._____________________________________________________ __ ___________________________________________________________________ __ ___________________________________________________________________ __ ___________________________________________________________________ __ ___________________________________________________________________ __ ___________________________________________________________...

Page 177: ......

Page 178: ...Automation Technology Products AB Control SE 721 61 Västerås Sweden Telephone 46 21 32 07 00 Telefax 46 21 12 60 01 Manual 6 0 March 2003 ABB Automation Technology Products AB Control Printed in March 2003 ...

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ABB PST Series, Installation And Commissioning Manual

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