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Softstarters Type PSE18...PSE370 Installation and commissioning manual 1SFC132057M0201

85  

Chapter 10

Event 
code

Event description

Cause

SF20

Software fault

Fault in software

SF3x 

1

Shunt fault

By-pass relay/contactor does not open or thyristor short circuit 

SF4x

 

1

By-pass open

By-pass relay or by-pass contactor does not close or opens

SF50

Softstarter thermal overload

Thyristors overheated

EF1x

 

1

Phase loss fault

Power loss on operational current on one or several phases

EF20

Bad network quality

Excessive disturbances in the operational supply network

EF3x

 

1

Current lost fault

Operational current on one or several phases lost

EF40

Fieldbus fault

Fault on Fieldbus communication

EF50

Low supply voltage

Voltage too low or briefly interrupted in control supply network for softstarter

EF6x

 

1

High current fault

Operational current higher than 8 x Ie

P1

Motor overload protection

Load on motor higher than motor rating and corresponding selected EOL 
Class.
Current limit parameter is set on a too low value.

P2

Underload protection

Load on motor too low

P3

Locked rotor protection

Load on motor too high for a short time

SF = Softstarter fault

EF = External fault

P = Protection

1

  x = phase number, 4 indicates multiple or unknown phase

10.3 Tripping events

Depending on PSE Softstarter 

configuration, different events may be 

signalled on the LCD. All event codes are found in table 10.2: Event list.

Table 10.2: Event list

Summary of Contents for PSE 105

Page 1: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual PSE 18 600 70 PSE 18 600 70 PSE 18 600 70 ...

Page 2: ...2 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 This manual belongs to __________________________________________ ...

Page 3: ...ion to third parties is not permitted This document has been carefully checked If the user nevertheless detects any errors he is kindly asked to notify us as soon as possible The data contained in this manual is intended solely for the product descrip tion and is not to be deemed to be a statement of guaranteed properties In the interests of our customers we constantly seek to ensure that our prod...

Page 4: ...tarter and should always be accessible to personnel working with this product The manual shall always be read through before performing any installation or commissioning tasks 2 1 Use of signs caution warning and information Caution Caution icon indicates the presence of a hazard which could result in per sonal injury Warning Warning icon indicates the presence of a hazard which could result in da...

Page 5: ... 5 Chapter 1 Introduction 7 2 Quickstart 11 3 Description 15 4 Mounting 27 5 Connection 31 6 Human Machine Interface HMI 45 7 Functions and configuration 55 8 Fieldbus communication 79 9 Maintenance 81 10 Troubleshooting 83 11 Wiring diagrams 95 12 Index 99 Customer feedback report 102 ...

Page 6: ...6 Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 Notes ...

Page 7: ...l 1SFC132057M0201 7 Chapter 1 Chapter 1 Introduction Documentation for PSE18 PSE370 softstarter 8 Installation and Commissioning 8 Intended audience 9 General 9 Requirements 9 Revision notes and other documents 9 Acronyms and abbreviations 10 Explanation of concepts 10 ...

Page 8: ...nese Please check www abb com lowvoltage On this site select the link Control Products and then continue to Softstarters 1 2 Installation and Commissioning Manual This manual contains instructions on how to install commission and maintain the softstarter The manual covers procedures for mechanical and electrical installa tion and installation of communication devices It also covers energizing sett...

Page 9: ... into normal service and out of service 1 2 1 2 Requirements The installation personnel must have a basic knowledge in handling electric equip ment The commissioning and maintenance personnel must be well experienced in using this kind of equipment 1 2 2 Revision notes and other documents For latest information on revisions and other documents related to the PSE Softstarters please check www abb c...

Page 10: ...Printed Circuit Board PLC Programmable Logic Controller PTC Positive Temperature Coefficient SC Short Circuit SCR Silicon Controlled Rectifier thyristor TOR Top of Ramp full voltage Full On Uc Rated control circuit voltage Ue Rated operational voltage Us Rated control supply voltage For definition see IEC 60947 1 edition 5 0 1 2 4 Explanation of concepts The setting of current Ie is the setting fo...

Page 11: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 11 Chapter 2 Chapter 2 Quickstart Quickstart 12 ...

Page 12: ... according to Chapter 4 Mounting Caution Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying this device before starting work on this equipment 3 Connect the terminals 1L1 3L2 and 5L3 to the operational voltage on the power supply line side 4 Connect the terminals 2T1 4T2 and 6T3 to the motor Warning Capacitors for power factor compensation are not allowe...

Page 13: ...d the war ranty may no longer be valid 9 Switch ON the control supply voltage Us terminals 1 and 2 10 Continue to configure parameter Ie as described in figure 2 3 Complete information about configuration is available in Chapter 6 Human Machine Interface HMI and Chapter 7 Functions and configuration 11 Switch ON the operational voltage Ue The green Ready LED will turn solid 12 Give start command t...

Page 14: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 14 Chapter 2 This page is intentionally left blank ...

Page 15: ...15 Chapter 3 Chapter 3 Description Overview 16 Markings and connections 17 Type designation 18 Documentation 18 Environmental influence 18 Specifications 18 Technical data 19 General 19 Weights 19 PSE Softstarter types 20 IEC information 21 information 22 Dimensions 23 Drilling plan 25 ...

Page 16: ...ay showing icons The PSE Softstarter can be controlled in two ways Hardwire inputs control Fieldbus communication interface Only one type of control method can be enabled simultaneously Default selection is hardwire inputs control The integrated fans for cooling are operated only during ramping start stop and when the temperature of the heat sink is high The temperature is monitored by a thermisto...

Page 17: ...4 PSE 18 600 70 Order code Line side connection Motor side connection External Keypad connection Technical data according to IEC 947 4 2 Technical data according to UL 508 and CSA C22 2 No 14 05 Supply voltage Us Terminal marking of control circuits Display Keypad Fieldbus connection 1SFC132238F0001 Green Green Yellow Red Figure 3 3 Markings and connections ...

Page 18: ...Most of the materials used are of recycle type and shall be handled and recycled according to existing laws Further information regarding used material and recycling of the product can be found at www abb com lowvoltage Degree of protection Operational circuit IP 00 Operating position Vertical at 30o Ambient temperature Storage 40 o C to 70 o C 40 o F to 158 o F Operation 25 o C to 40 o C 13 o F t...

Page 19: ...Analog out 4 20 mA Cooling system Fan Rated duty Uninterrupted EMC IEC 60947 4 2 Class A 1 Lloyds Register 2002 Recommended fuse Supply circuit 6A Delayed MCB use characteristics Communication protocols DeviceNet Profibus Modbus CANopen 1 This product has been designed for class A equipment Use of the product in domestic environments may cause radio interference in which case the user may be requi...

Page 20: ...d Current W 1 2 2 2 3 1 4 3 Power supply requirements holding VA 16 16 16 16 Power supply requirements pull in value VA 19 9 19 9 19 9 19 9 Table 3 6 Type PSE 105 PSE 142 PSE 170 PSE 210 Rated Current Ie A 106 143 171 210 Motor size 380 415 V kW 55 75 90 110 Motor size 480 V hp 75 100 125 150 Motor size 600 V hp 100 125 150 200 Power loss at Rated Current W 6 6 12 1 17 6 8 8 Power supply requireme...

Page 21: ...60 MA20 T2S160 MA20 PSE25 600 70 170M1564 50A T2N160 MA32 T2S160 MA32 PSE30 600 70 170M1566 80A T2N160 MA52 T2S160 MA52 PSE37 600 70 170M1567 100A T2N160 MA52 T2S160 MA52 PSE45 600 70 170M1568 125A T2N160 MA52 T2S160 MA52 PSE60 600 70 170M1569 160A T2N160 MA80 T2S160 MA80 PSE72 600 70 170M1571 250A T2N160 MA80 T2S160 MA80 PSE85 600 70 170M1572 315A T2N160 MA100 T2S160 MA100 PSE105 600 70 170M3819 ...

Page 22: ...s High Fault Current High Fault Current Normal breaker High Fault Current High Fault Current Standard breaker PSE18 600 70 40A 25kA 14kA Ts3N070TW 35kA 25kA Ts3L070TW PSE25 600 70 50A Ts3N100TW Ts3L100TW PSE30 600 70 60A Ts3N100TW Ts3L100TW PSE37 600 70 80A Ts3N125TW Ts3L125TW PSE45 600 70 100A Ts3N150TW Ts3L150TW PSE60 600 70 125A Ts3N150TW Ts3L150TW PSE72 600 70 150A 18kA T4N250TW T4S250TW PSE85...

Page 23: ...236 in 3 mm 0 118 in 6 5 mm 0 256 in 30 mm 1 181 in 80 mm 3 150 in 90 mm 3 543 in 13 mm 0 512 in 185 5 mm 7 303 in 90 mm 3 543 in 3 mm 0 118 in 1SFC132259F0001 PSE142 600 70 278 mm 10 947 in 295 mm 11 614 in 1SFC132260F0001 109 5 mm 4 311 in 219 5 mm 8 642 in 5 mm 0 197 in 7 mm 0 276 in 221 mm 8 701 in 37 mm 1 457 in 3 mm 0 118 in 130 mm 5 118 in 17 5 mm 0 689 in 6 5 mm 0 256 in 113 5 mm 4 468 in ...

Page 24: ...1 24 Chapter 3 Dimensions PSE 210 370 PSE210 600 70 550 mm 21 653 in 532 mm 20 944 in 9 2 mm 0 363 in 6 5 mm 0 256 in 163 5 mm 6 437 in 125 5 mm 4 941 in 236 5 mm 9 311 in 5 mm 0 197 in 190 mm 7 480 in 19 6 mm 0 772 in 470 mm 18 503 in 40 mm 1 575 in 1SFC132266F0001 43 75 mm 1 723 in ...

Page 25: ...ommissioning manual 1SFC132057M0201 25 Chapter 3 PSE 142 600 70 113 5 mm 4 468 in 278 mm 10 945 in M6 1 4 in 1SFC132272F0001 230 mm 9 055 in 1SFC132271F0001 80 mm 3 150 in M6 1 4 in 3 7 7 Drilling plan Drilling plan PSE142 170 Drilling plan PSE 18 105 ...

Page 26: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 26 Chapter 3 Drilling plan PSE210 370 PSE 210 600 70 1SFC132273F0001 532 mm 20 944 in 163 5 mm 6 437 in M6 1 4 in ...

Page 27: ...d commissioning manual 1SFC132057M0201 27 Chapter 4 Chapter 4 Mounting Receiving unpacking and checking 28 Intermediate storage 28 Mounting 28 Handling when mounting 28 Requirements 29 Minimum enclosure size 29 Minimum distance to wall and front 30 ...

Page 28: ...Check that all items are included according to the delivery note Check the softstarter as well as the package If you find any damages please contact the transport company or the supplier immediately 4 1 1 Intermediate storage Until the softstarter is mounted it should be stored in its package 4 2 Mounting 4 2 1 Handling when mounting The softstarter is available in three physical sizes All models ...

Page 29: ... Dimensions and 3 7 7 Drilling plan 4 2 3 Minimum enclosure size In applications where the softstarter is installed in an enclosure the following minimum enclosure sizes are recommended Dimensions according to the sketch in figure 4 3 Table 4 1 IEC W mm H mm D mm PSE18 105 400 500 260 PSE142 170 400 600 260 PSE210 370 600 1000 300 Table 4 2 W in H in D in min number of latches PSE18 105 20 24 12 1...

Page 30: ... Risk of damage to property Ensure that no liquids dust or conductive parts enter the softstarter Make sure that the distances to the surrounding walls are sufficient and that the mounting angle is within specifications shown in figure 4 5 Follow the minimum distance to front and wall as described in figure 4 4 and the table below Table 4 3 The values in table 4 3 are minimum distances A mm inch B...

Page 31: ...5 Control supply voltage terminals 1 and 2 35 Functional earth terminal 14 36 Start and Stop terminals 8 and 9 in circuit with terminals 11 or 12 37 Reset event terminal 10 38 Analog output terminals 13 and 14 39 Status output relays terminals 3 4 5 6 and 7 40 Connection of communication devices optional 41 External keypad 41 Technical data for External Keypad 41 Transfer of parameters 42 Transfer...

Page 32: ...er see Chapter 11 Wiring diagrams 5 2 Electrical connection 5 2 1 Considerations when controlling two of three phases Even when stopped there will be a voltage on the motor on phase 2 This will not start the motor and the motor will not be heated up compare with inside delta connection For more information about two phase control see Chapter 3 Description Semiconductors do not replace air isolatio...

Page 33: ... 5 2 and in Chapter 11 Caution Softstarters PSE18 PSE370 must not be connected Inside Delta since this will cause damage to the equipment and there is a risk of death or serious injury Figure 5 2 5 2 2 Before connecting softstarters PSE18 PSE170 Warning Before connecting the Softstarters PSE size 18 PSE170 to operational sup ply voltage for the first time the control supply voltage must be turned ...

Page 34: ...in PSE142 170 1L1 2T1 4T2 6T3 3L2 5L3 3 4 16 UNF 2A 375 lb in PSE210 370 1L1 2T1 4T2 6T3 3L2 5L3 2 5 10 mm2 ATK185 AWG4 to 300kcmil Cu 75 C only 2x2 5 2x10 mm2 AWG12 6 6 Nm 53 lb in 8 Nm 71 lb in 10 70 mm2 2x10 2x70 mm2 AWG6 2 0 M6 9 Nm 80 lb in Using connection module Using connection bars max 30 mm 1 181 in max 30 mm 1 181 in max 10 mm 0 394 in M10 28 Nm 240 lb in Using connection bars max 24 mm...

Page 35: ...5 2 4 1 Control supply voltage terminals 1 and 2 Connect neutral and live to terminal 1 and 2 as shown in figures 5 6 and 5 7 Check that you have the correct control supply voltage Us N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 2 4 mm2 AWG 24 10 2x0 2 1 5 mm2 2 x AWG 24 16 0 2 4 mm2 AWG 24 10 2x0 2 1 5 mm2 2 x AWG 24 16 0 5 Nm 4 3 lb in 4 x 0 8 mm 0 157 x 0 031 in M3 Figure 5 6 Terminals for control su...

Page 36: ...starter on the mounting plate as shown in figures 5 8 and 5 9 The mounting plate should also be earthed This is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m 1 2 8 3 4 5 6 7 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0 2 2 5 mm2 2x0 2 1 5 mm2 0 2 2 5 mm2 2x0 2 1 5 mm2 AWG 24 12 0 5 Nm 4 3 lb in 3 5 x 0 6 mm 0 138 x 0 2...

Page 37: ...lso possible see figure 5 11 and 5 12 Warning Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warranty may no longer be valid PSE 18 600 70 8 1 2 3 4 5 6 7 9 10 11 12 13 14 Start Stop 1 2 3 4 5 6 7 8 9 10 11 12 13 0 2 2 5 mm2 2x0 2 1 5 mm2 0 2 2 5 mm2 2x0 2 1 5 mm2 AWG 24 12 0 5 Nm 4 3 lb in 3 5 ...

Page 38: ...ing Do not connect an external voltage to any of the control terminals 8 9 10 11 12 and 13 Failure to observe the above may damage the softstarter and the warranty may no longer be valid Figure 5 13 Terminal for reset event 1 2 3 4 5 6 7 8 9 10 11 12 13 0 2 2 5 mm2 2x0 2 1 5 mm2 0 2 2 5 mm2 2x0 2 1 5 mm2 AWG 24 12 0 5 Nm 4 3 lb in 3 5 x 0 6 mm 0 138 x 0 024 in M3 14 Figure 5 14 Tightening torques ...

Page 39: ...alog output 5 2 4 5 Analog output terminals 13 and 14 Analog output can be used for the connection of analog instruments If the analog output is used the cables shall be connected to terminals 13 and 14 See figures 5 15 and 5 16 Analog out signal can vary in the range 4 20 mA corresponding to 0 120 per cent of set value for parameter Ie 100 percent corresponds to 17 3 mA Warning Do not connect an ...

Page 40: ...al connection for terminals 4 5 6 and 7 Run signal is given from terminal 4 during start ramp running and stop ramp if used It can be used to control the line contactor Top of Ramp TOR signal is given from terminal 5 when full voltage to the motor is applied The event relay is available as normal closed outlet on terminal 6 and normal open outlet on terminal 7 It is indicating a present fault or p...

Page 41: ...ing parameters from one softstarter to another Note that IP66 cannot be achieved when the keypad is not mounted When the external keypad is used both keypads will work in parallel but the softstarter built in keypad always has the highest priority if the keys on both units are pressed simultaneously 5 3 1 1 Technical data for External Keypad General data Display LCD type Status indicating LEDs Rea...

Page 42: ... to softstarter Transfer of parameters from external keypad to softstarter is possible only in standby state During ramping it is not possible to enter the TP menu If transfer of parameters is done during TOR a fault code will be displayed When you are in the Transfer Parameter menu confirm and continue by pressing Select A text toSS will now be present on the LCD display Confirm selection of toSS...

Page 43: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 43 Chapter 5 5 3 2 Fieldbus communication See Chapter 8 Fieldbus communication ...

Page 44: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 44 Chapter 5 This page is intentionally left blank ...

Page 45: ...ter 6 Human Machine Interface HMI Overview 46 Application 46 Design 46 LED status indicators 47 LCD display and keypad 48 Locking unlocking the keypad 49 Reset of all settings 49 Reset of tripping events 49 Menu structure 50 Information Level 50 Settings Level and settings menu 50 Navigating the menu 52 ...

Page 46: ...e keypad is locked or unlocked 6 1 2 Design The appearance of the HMI is showed in figure 6 1 The HMI consists of LED status indicators LCD display with backlight Selection and navigation keys On start up all LCD segments and LEDs will be briefly illuminated The LCD backlight will automatically turn off after some time of inactivity Turn it on by pressing any key When switching on the supply volta...

Page 47: ...n the motor not is running Flashing light when softstarter is controlling opera tional voltage Ue during start or stop ramp Steady light when full operational voltage Ue is on at Top of Ramp Protection Yellow Off when the softstarter has not tripped on any protection Steady light on protection when reset is not pos sible Flashing light on protection when reset is possible Fault Red Off when the so...

Page 48: ...ameter value is possible to change at each posi tion as shown in figure 6 2 The Exit key for cancelling parameter edits and for exiting one menu level The Select Reset key normally has more than one function such as selecting changing storing and manual reset of tripping events depending on present view The navigation keys are used for navigating in the menu and changing parameter values Flashing ...

Page 49: ...d is locked if the a padlock is present on the middle row 5 Press both Navigation keys 2 seconds to unlock the keypad and allow changes of the parameter settings 6 1 4 Reset of all settings How to reset all the changed parameters back to user default settings is de scribed in chapter 7 7 1 6 1 5 Reset of tripping events The Select Reset key can be used to reset tripping events via the keypad see f...

Page 50: ...ctions The selections are presented one by one on the middle row See figure 6 5 and menu structure in figure 6 8 6 1 6 2 Settings Level and settings menu The Settings Level is reached from the Information Level by pressing the Select key See figure 6 6 and menu structure in figure 6 8 The settings menu is used to set up the PSE Softstarter with parameters for the current application Available sett...

Page 51: ...e must be performed in Start Ramp time OFF Torque Control during stop ramp On Setting of time must be performed in Stop Ramp time OFF Operational time Normal ramp Ramp with Kick Start t Ue Set Initial Voltage Kick Start 30 100 OFF Operational time Normal ramp Ramp with Kick Start t Ue Set Initial Voltage Electronic Motor Overload Protection HAnd 10A 10 20 30 Auto OFF Underload Protection HAnd 0 2 ...

Page 52: ... 10 A cur sor is marking the accessible parameter in this case Rated Current Ie 4 Press Select key again to enable editing of the parameter Rated Current See B in figure 6 10 A flashing value on the middle row indicates that the param eter is available for scrolling and for selection 5 Increase or decrease the value by pressing Navigation key repeatedly Hold ing the key down will speed up the scro...

Page 53: ... Installation and commissioning manual 1SFC132057M0201 53 Chapter 6 1SFC132268F0001 Exit Select Reset Exit Select Reset Exit Select Reset Exit Select Reset Exit Select Reset Exit Select Reset A B C D Figure 6 10 Navigating the menu ...

Page 54: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 54 Chapter 6 This page is intentionally left blank ...

Page 55: ...rrent Limit 63 Torque Control during start ramp 64 Torque Control during stop ramp 65 Kick Start 66 Electronic Motor Overload Protection E O L 67 Underload Protection 68 Locked Rotor Protection 69 FieldBus Control optional hardware required 70 Fieldbus Address 71 Download Parameter 71 Fieldbus Operation When Fault 72 Type of Operation for Reset of Fieldbus Fault 73 Reset of tripping events 73 Spec...

Page 56: ...Limit may result in too low Current Limit This may cause a longer starting time and unnecessary heating of the motor 7 2 Parameter settings Settings can be done in four different ways Keypad Fieldbus communication option External keypad option With the keypad or external keypad settings can be done as individual parameter setting of all essential parameters When the fieldbus communication option i...

Page 57: ...ndividual See tables in chapter 3 7 3 PSE Softstarter types Setting range is 30 100 percent of Ie Individual W W Start Ramp time 1 30 s 10 s W W T Stop Ramp time OFF 1 30 s OFF W W T Initial End Voltage 30 70 30 W W T Current limit 1 5 x 7 Ie 4 0 x Ie W W T Torque Control during start ramp OFF On OFF W W T Torque Control during stop ramp OFF On On W W T Kick Start OFF 30 70 OFF W W T Electronic Mo...

Page 58: ...n fault hardwire control is possible Accessible only if trIP is previously selected HAnd Manual reset of the protection or fault Auto Automatic reset of the protection or fault 1 2 4 5 6 3 Underload Protection T Level OFF W W T Type of operation 1 HAnd W W T Locked Rotor Protection T Level OFF W W T Type of operation 1 HAnd W W T Fieldbus Control 1SFC13235F0001 OFF On 2 OFF W R T Fieldbus address ...

Page 59: ...the Start Ramp time setting or press Exit key to return to the Information Level 7 Go to the Start Ramp time setting using the lower navigation key 8 Press Select and adjust the time using the navigation keys 9 Press Select to save and continue or press Exit to cancel and return to the Information Level 10 Go to Stop Ramp time setting using the lower navigation key 11 Press Select Choose OFF or ad...

Page 60: ...art ramp to reach full voltage Top of Ramp TOR This parameter is controlling both voltage controlled and torque controlled start ramps When a start signal is given the PSE Softstarter performs a start ramp by control ling the output voltage to the motor so that the voltage is increased linearly from the initial voltage level to full voltage Since the torque depends on both the volt age and the cur...

Page 61: ...ffect that the torque curve will not decrease linearly If parameter Torque Control during stop is set to OFF will a voltage ramp be performed during the stop ramp The voltage and RPM of the motor will follow the graph in figure 7 7 If a torque curve with linear decrease is preferred set Torque Control during stop to On See chapter 7 5 7 This parameter shall be set to OFF for applications with a bi...

Page 62: ...age increase from the initial voltage level to full voltage During stop ramp will the voltage decrease from full voltage to the end voltage level and then cut the power to the motor Figure 7 9 If the initial voltage is set too low it will cause longer starting time and un necessary heating of the motor The motor might not reach full speed TOR Display Default value Setting range initial voltage Des...

Page 63: ...age is described in figure 7 13 The starting current must be high enough to make it possible for the mo tor to reach the rated speed The lowest possible current depends on the performance of the motor and the characteristics of the load If the Current Limit is set too low it will cause longer starting time and unnecessary heat ing of the motor Display Default value Setting range Description 4 x Ie...

Page 64: ...ramp During the torque controlled start the motors voltage and RPM will follow the graph in figure 7 15 During start ramp the output voltage to the motor is controlled so that the torque will follow a predefined optimal curve from the initial voltage level to full voltage during start This has the benefit that the mechanical starting behavior of the equipment driven by the motor will be much softe...

Page 65: ...e stop This has the benefit that the mechanical stopping behavior of the equipment driven by the motor will be much softer compared to using voltage ramp This can be espe cially useful in pump applications where a sudden stop can cause water hammer ing and pressure surges During the torque controlled stop the motors voltage and RPM will follow the graphs in figure 7 17 Display Default value Settin...

Page 66: ...iction or having a need of extra power in the first part of the start as jammed pumps or conveyor belts See table 7 2 and graph in figure 7 19 Table 7 2 Kick Start settings Kick start setting Kick start voltage Ue percent Kick start time t s 30 30 0 30 35 35 0 35 40 40 0 40 45 45 0 45 50 50 0 50 55 55 0 55 60 60 0 60 65 65 0 65 70 70 0 70 75 75 0 75 80 80 0 80 85 85 0 85 90 90 0 90 95 95 0 95 100 ...

Page 67: ...tor Display Default value Setting range Description 10 OFF 10A 10 20 30 Tripping class for Electronic Motor Overload Protection E O L HAnd HAnd Auto Type of operation for reset of Electronic Overload Protection E O L 1 1 HAnd Manual reset _ When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset _ When tripping will stop the motor an automatic r...

Page 68: ...tic HAnd is default value for reset of Locked Rotor Protection after tripping Display Default value Setting range Description OFF OFF 0 2 1 x Ie Level of Underload Protection HAnd HAnd Auto Type of operation for reset of Underload Protection 1 1 HAnd Manual reset _ When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset _ When tripping will stop...

Page 69: ...nning at full voltage Top of Ramp for 30 seconds The reaction time for tripping is 1 second Display Default value Setting range Description OFF OFF 0 5 7 x Ie Level of protection for locked rotor HAnd HAnd Auto Type of operation for reset of Locked Rotor Protection 1 1 HAnd Manual reset _ When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset _...

Page 70: ...nother fieldbus control hard wire control Remember that when parameter Fieldbus Fault Reaction is set to LocC this switch can happen automatically Resetting of events If using automatic event reset Fieldbus Control parameters and settings Display Default value Setting range Description 1SFC132264F0001 Ready Run Exit Select Reset Protection Fault OFF OFF On Control of the softstarter with fieldbus ...

Page 71: ...will automatically reset the fieldbus interface and the new address will be active If PLC was communicating with the old address the PLC needs to be re configured Display Default value Setting range Description 255 0 255 Fieldbus Address 7 5 12 2 Download Parameter This parameter allows for blocking parameter download from the fieldbus Note that download of parameters works differently for differe...

Page 72: ... fault Selecting trIP makes reset of the fault necessary in case of a tripping event When LocC is selected the control of the softstarter will automatically switch from fieldbus control to local control The switch to local control will make hard wire control possible When the Fieldbus starts working again the control is automati cally switched back to the Fieldbus There is a 10 second delay before...

Page 73: ...t of Field bus Fault 1 1 HAnd Manual reset _ When tripping will stop the motor a manual reset is required before restart can be done Auto Automatic reset _ When tripping will stop the motor an automatic reset is performed before the unit is ready for restart 7 6 Reset of tripping events In case of tripping event the PSE Softstarter can be reset via hardwire keypad external keypad or Fieldbus If th...

Page 74: ...ES on the LCD starts flashing Press Exit key to cancel or press Select to reset all settings After reset it is necessary to press Exit for returning to Information Level Caution The motor may start unexpectedly if there is a start signal present when do ing any of the actions listed below Switching from one type of control to another fieldbus control hard wire control Resetting all parameters Rese...

Page 75: ...the size of the softstarter Start from Information Level and press in sequence the keys Exit Select and Ar row Up for a few seconds see figure 7 31 The text string Id will be displayed on the LCD as in figure 7 36 Press Select to enter parameter PSE and the text string Id the LCD starts flash ing Press Exit to return to Information level or Scroll to configure according to the softstarters size Pr...

Page 76: ... of signals in time domain Timing diagram for the basic functions of the softstarter with a representation of a set of signals in the time domain is found in table 7 3 Table 7 3 Timing diagram Control supply voltage Operational voltage on the line side Control circuit Start input Control circuit Stop input Signal output relay Run signal Operational voltage on the motor side Signal output relay TOR...

Page 77: ... OFF Grinder 10 s OFF 40 5 0 x Ie OFF OFF Mixer 10 s OFF 40 5 0 x Ie OFF OFF Bow thruster 10 s OFF 40 4 5 x Ie OFF OFF Hydraulic pump 10 s OFF 40 4 5 x Ie OFF OFF Crusher 10 s OFF 40 5 0 x Ie OFF OFF Conveyor belt 10 s OFF 50 5 0 x Ie OFF OFF Escalator 10 s OFF 40 4 5 x Ie OFF OFF Lift Elevator 10 s OFF 40 4 5 x Ie OFF OFF Cutter 10 s OFF 40 5 0 x Ie OFF OFF Band saw 10 s OFF 40 5 0 x Ie OFF OFF C...

Page 78: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 78 Chapter 7 This page is intentionally left blank ...

Page 79: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 79 Chapter 8 Chapter 8 Fieldbus communication option Overview 80 Required accessories 80 Instructions 80 ...

Page 80: ...e following Fieldbus protocols are available DeviceNet CANopen Profibus Modbus More information about the installation of fieldbus communication is available in chapter 7 5 12 FieldBus Control optional hardware required 8 1 1 Required accessories To connect the PSE Softstarter to a fieldbus system the following accessories are required ABB FieldBusPlug Accessory FBPA ABB FieldBusPlug for present f...

Page 81: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 81 Chapter 9 Chapter 9 Maintenance Regular maintenance 82 Service and repair 82 ...

Page 82: ...resistance This can be checked at voltage free state Check the Real Time Clock and adjust if necessary In case of a fault or if a fault can not be reset see Chapter 10 Refer to the timing diagram for the basic functions of the softstarter 9 2 Service and repair In case the PSE Softstarter has to be repaired a spare parts list and necessary instructions are available at www abb com lowvoltage Selec...

Page 83: ...ning manual 1SFC132057M0201 83 Chapter 10 Chapter 10 Troubleshooting General 84 Overview of indications 84 Tripping events 85 Start up problems and faults 86 General problems and faults 87 Fault indications 89 Protection indications 92 Failure indications 93 ...

Page 84: ...ate the different indications for protections faults and failures may show up Table 10 1 Overview of indications for protections faults and failures Motor control states Event code Stand by At start command At start ramp At completed start ramp TOR At stop command At stop ramp At completed stop ramp Protec tions Electronic Motor Overload Protection P1 X X X X X X X Underload Protection P2 X 4 Lock...

Page 85: ... one or several phases lost EF40 Fieldbus fault Fault on Fieldbus communication EF50 Low supply voltage Voltage too low or briefly interrupted in control supply network for softstarter EF6x 1 High current fault Operational current higher than 8 x Ie P1 Motor overload protection Load on motor higher than motor rating and corresponding selected EOL Class Current limit parameter is set on a too low v...

Page 86: ...297F0001 Ready Run Protection Fault Control supply voltage Us is not con nected Connect according to a circuit dia gram See Chapter 5 Connection and Chapter 11 Wiring diagrams Green Ready LED steady lighting or flash ing and LCD faint 1SFC132298F0001 Ready Run Protection Fault LCD display backlight auto shut off Touch any key on the keypad 10 4 Start up problems and faults ...

Page 87: ...t the control supply voltage according to a circuit diagram See Chapter 5 and Chapter 11 Connecting Inside Delta not allowed 1SFC132263F0001 PSE Incorrect ramp time for start Try different ramp times some adjust ments can be necessary for best result See chapter 7 5 2 Incorrect Initial End Voltage Try different settings for the parameter Initial End Voltage See chapter 7 5 4 or contact your ABB Sa...

Page 88: ... that the Local Mode digital input on the FieldBusPlug accessory is set to Remote Fieldbus Operation When Fault parameter is set to LocC If the parameter Fieldbus Operation When Fault is set to LocC there will be a 10 second delay before it is pos sible to re start after communication is reestablished Digital or binary signals incorrect PLC configuration incorrect Check PLC configuration Loading o...

Page 89: ...L1 L2 and L3 See chapter 5 2 3 The by pass contactor s relays are not opening Check and replace relay Contact your ABB Sales Office for replacement kit Thyristors short circuit Check and replace thyristor Contact your ABB Sales Office for replacement kit By pass open Red Fault LED steady lighting and LCD event code SF4x 1 See chapter 6 1 2 1 about LED status indi cators activation for faults and p...

Page 90: ...mp not is needed set Stop Ramp Time to 0 Bad network quality Red Fault LED steady lighting and LCD event code EF20 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections 1SFC132311F0001 Ready Run Protection Fault Excessive disturbances in the operational supplying network Check and correct supplying opera tional network Short power loss on all three phases in the op...

Page 91: ... Fieldbus fault PLC is not running Put PLC in run mode Check PLC configuration Fieldbus Control is enabled on a non field bus application Set Fieldbus Control parameter to OFF Low supply voltage Red Fault LED steady lighting and LCD event code EF50 See chapter 6 1 2 1 about LED status indi cators activation for faults and protections 1SFC132314F0001 Ready Run Protection Fault The control supply vo...

Page 92: ...h The load on the motor shaft is too high Continuous run Check the rating of the plate for Ie Check operational voltage Chose a motor with more power and a softstarter rated for higher current Check and correct the reason for the overload Check that correct EOL Class is used Underload Protection Red Fault LED steady lighting and LCD event code P2 See chapter 6 1 2 1 about LED status indi cators ac...

Page 93: ...ult No parameters stored in the PSEEK Load the parameters that you want to transfer from selected PSE If the same failure remains contact your local ABB Sales Office All parameters was not transferred Only showing on external keypad Can occur for transfer both from the PSE and to the PSE Ready Run Protection Fault Fault in software Try again If the same failure remains contact your local ABB Sales...

Page 94: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 94 Chapter 10 This page is intentionally left blank ...

Page 95: ...ype PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 95 Chapter 11 Chapter 11 Wiring diagrams Circuit diagram PSE18 PSE370 Fuse and contactor version 96 Circuit diagram PSE18 PSE370 MCCB version 97 ...

Page 96: ...lt U V W 1 2 14 8 9 11 8 9 11 12 10 13 M 3 Start Stop Stop Start 1SFC132237F0001 L N Circuit diagram PSE18 PSE370 Fuse and contactor version The earthing is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m The earth ing cable should be connected to the mounting plate which should also be earthed ...

Page 97: ... TOR Fault U V W 1 2 14 8 9 11 8 9 11 12 10 13 M 3 Start Stop Stop Start 1SFC132274F0001 L N The earthing is not a protective earth it is a functional earth The earthing cable should be as short as possible Maximum length 0 5 m The earth ing cable should be connected to the mounting plate which should also be earthed Circuit diagram PSE18 PSE370 MCCB version ...

Page 98: ...Softstarters Type PSE18 PSE370 Installation and commissioning manual 1SFC132057M0201 98 Chapter 11 This page is intentionally left blank ...

Page 99: ...7 84 89 93 Faults 84 86 87 89 90 91 92 Fieldbus 10 16 17 46 51 56 58 70 71 72 73 74 80 84 85 88 91 Address 58 70 71 Communication 16 46 56 70 71 73 80 85 88 91 Connection 17 80 91 Control 51 56 58 70 71 72 74 80 91 Fault 70 72 73 84 85 91 Plug 10 58 70 71 80 88 91 Type 80 Type of operation 58 70 73 Frequency 18 19 Full On 10 Full voltage 10 40 60 61 62 64 69 Functional earth 13 36 96 97 Functions ...

Page 100: ...level 50 51 52 Settings menu 50 Shorted SCR 87 Shunt fault 84 85 89 Softstarter Thermal Overload 84 85 89 Softstarter types 20 Specifications 16 18 30 Start 16 32 Start and Stop 8 12 13 16 19 37 40 47 51 57 59 60 62 63 64 67 68 69 70 73 74 75 76 84 86 87 88 92 Connection 12 17 28 32 33 34 35 36 37 38 39 40 41 80 82 86 87 91 Start Ramp Time 51 57 59 60 64 92 Start up faults 86 Circuits connection 1...

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Page 104: ...1 rev E January 2012 ABB AB Cewe Control SE 721 61 Västerås Sweden Telephone 46 0 21 32 07 00 Telefax 46 0 21 12 60 01 http www abb com lowvoltage Copyright 2012 ABB All rights reserved Specifications subject to changes without notice ...

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