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5

5

Manual

motor protectors

Low Voltage Products & Systems                                                                                                                                                                                                                   

5.1

ABB Inc. • 888-385-1221 • www.abb-control.com                                                                                                                                                                                                                                                                                    AC 1000 - 11/03

Manual motor protectors
Type MS116
Type MS325
Type MS45X
Type MS49X

Single motor applications

Single motor applications employing a manual 
motor protector (MMP) result in a simple, 
compact and economical alternative to 
conventional magnetic motor controllers for 
manual operation of a single motor. Upstream 
short circuit and overcurrent protection in the 
form of fuses or a circuit breaker is required 
but the MMP can replace the overload relay, 
contactor and associated electrical components 
and wiring for controlling the contactor.

Group motor applications

Group motor installations offer several 
advantages when controlling two or more 
motors or other loads over conventional single 
motor starters. Several MMPs can be grouped 
together and fed from a single set of fuses or a 
circuit breaker. These devices can be installed 
together on a single DIN rail and fed power 
through three phase insulated busbars and 
a power feed terminal. Protecting this group 
of MMPs is a single circuit breaker or fusible 
switch, sized specifi cally for the load. Excellent 
coordination and short circuit protection can be 
achieved, as high as 50kAIC, when using the 
MS325 product in this manner. Close coupling 
adapters are offered to connect contactors 
to the load side of each MMP for automatic 
operation of each motor. If a single motor 
experiences an overload, the associated MMP 
trips and allows the other motors to continue 
running. Numerous accessories are available 
for signaling in the event of a trip, to indicate 
status, to provide shunt trip and for undervoltage 
release. The main benefi ts of group installation 
are quick, fool proof assembly, minimal wiring 
and a reduction of the necessary enclosure size.  
The only constraint is that the upstream circuit 
protective device must be sized specifi cally 
for the load – a highly desirable feature in 
order to provide the closest coordination 
and the greatest level of circuit protection. 
Article 430.53(C) of the 

NEC

® 

 specifi es the 

requirements for group motor installations; all 
ABB MMPs meet these requirements.

Description

Type MS116

•  Suitable for use with 3-phase motors up to 

10 HP @ 480V

•  UL Listed and CSA certifi ed for Group 

Motor Installations

•  12 Setting ranges from 0.1 to 16 amps.
•  Up to 30kA or 50kA with no back up fuse 

required

• 35

mm

 DIN rail snap-on mounting

•  Wide range of accessories

Type MS325

•  Suitable for use with 3-phase motors up to 

15 HP @ 480V

•  UL Listed and CSA certifi ed for Group 

Motor Installations

•  12 Setting ranges from 0.1 to 25 amps.
•  Up to 50kA or 100kA with no back up fuse 

required

• 35

mm

 DIN rail snap-on mounting

•  Wide range of accessories

Type MS45x

•  Suitable for use with 3-phase motors up to 

40 HP @ 480V

•  UL Listed and CSA certifi ed for Group 

Motor Installations

•  14 Setting ranges from 11 to 50 amps
•  Up to 100kA with no back up fuse required
• 35

mm

 DIN rail snap-on mounting

•  Wide range of accessories

Type MS49x

•  Suitable for use with 3-phase motors up to 

75 HP @ 480V

•  UL Listed and CSA certifi ed for Group 

Motor Installations

•  22 Setting ranges from 11 to 100 amps
•  Up to 100kA with no back up fuse required
•  35mm DIN rail snap-on mounting
•  Wide range of accessories

                 MS116 

MS325                                                           MS45X                         MS49X

Summary of Contents for MS116

Page 1: ...running Numerous accessories are available for signaling in the event of a trip to indicate status to provide shunt trip and for undervoltage release The main benefits of group installation are quick fool proof assembly minimal wiring and a reduction of the necessary enclosure size The only constraint is that the upstream circuit protective device must be sized specifically for the load a highly d...

Page 2: ...e on the next page identify the system application voltage and interrupting capacity for the type of fuse selected in step 1 above NEC 240 6 Standard fuse amperes 15 20 25 30 40 45 50 60 70 80 90 110 125 150 175 200 225 250 300 350 400 450 500 600 700 800 1000 1200 1600 Examples Select components for protecting the following 3 phase 460VAC squirrel cage induction motors The nameplate data are 1 2 ...

Page 3: ... 1 6 1 10 3 4 3 4 MS116 1 6 1 6 2 5 1 6 1 2 1 1 5 MS116 2 5 148 50 2 5 4 0 1 8 1 3 1 2 3 MS116 4 0 4 0 6 3 1 4 1 2 1 5 3 5 MS116 6 3 6 3 10 1 2 1 5 3 5 7 5 MS116 10 8 0 12 1 2 2 3 7 5 10 MS116 12 172 50 10 0 16 1 2 5 10 10 MS116 16 UL File E137861 Thermal setting Single phase 3 phase Catalog List range Amps horsepower ratings 1 horsepower ratings number price 120V 240V 240V 480V 600V 1 Single phas...

Page 4: ...ber price 24 UA1 HK 24 48 UA1 HK 48 60 UA1 HK 60 120 UA1 HK 120 97 50 230 UA1 HK 230 400 UA1 HK 400 415 UA1 HK 415 Locking device for Type MS116 Description Catalog List number price Adaptor for padlock Type SA1 MS325 SA1 15 Complete padlock locking kit adaptor padlock 3 keys MS325 SA3 37 50 Plastic adaptors for enclosures for Type MS116 Description Catalog List number price PG16 to 1 2NPT PG16 1 ...

Page 5: ...r 3 devices with 2 auxiliary contacts PS1 3 2 30 for 4 devices with 2 auxiliary contacts PS1 4 2 36 for 5 devices with 2 auxiliary contacts PS1 5 2 42 Type MS116 Accessories Power feed terminal blocks for Type MS116 Description Catalog List number price for 4 AWG wire S1 M1 24 for busbar S1 M2 Door mounting hardware for for Type MS116 1 Description Catalog List number price Shaft coupler MSMN 15 N...

Page 6: ... range A 0 16 16 Number of poles 3 Frequency Hz 50 60 Tripping class A 10 Max kAIC 600V kAIC 30 Mechanical life Operations 100 000 Wire range AWG 12 18 Terminal torque in lbs 14 Terminal tool options Flat screwdriver PZ2 Permissible attitude without derating m 3000 Degree of protection IP20 UL Listed for group installation Yes Self protected Type E manual combination starter No Accessories Termina...

Page 7: ... 5 2 5 4 0 4 0 4 6 3 6 3 6 3 10 10 8 12 12 10 16 16 Maximum ratings Horsepower HP Breaking All Lines MS116 Single phase Three phase Range 50 60 Hz 50 60 Hz 120 VAC 240 VAC 240 VAC 480 VAC 600 VAC 0 1 0 16 0 16 0 25 0 25 0 40 0 40 0 63 0 63 1 0 1 2 1 2 1 0 1 6 1 10 3 4 3 4 1 6 2 5 1 6 1 2 1 1 1 2 2 5 4 0 1 8 1 3 1 2 3 4 0 6 3 1 4 1 2 1 1 2 3 5 6 3 10 1 2 1 1 2 3 5 7 1 2 8 12 1 2 2 3 7 1 2 10 10 16 ...

Page 8: ... 177 85 6 45 75 HKF1 11 A9 A16 BEA16 116 177 85 6 45 75 HKF1 11 A9 A16 BEA16 116 159 85 6 45 47 5 47 52 BEA7 116 B6 B7 HKF1 11 9 9 18 90 81 85 6 SK1 HK1 UA1 HKF1 11 Type MS116 Approximate dimensions MS116 MS116 mounted with A9 A16 contactor MS116 mounted with UA1 SK HK1 HKF1 11 MS116 mounted with B6 B7 minicontactor ...

Page 9: ...s Systems 5 9 ABB Inc 888 385 1221 www abb control com AC 1000 11 03 Molded plastic enclosures for MS116 OTPA116L2P1 and OTPA116A2P1 4 13 105 4 92 125 4 92 125 7 09 180 4 13 105 4 92 125 6 30 160 7 09 180 Type MS116 Approximate dimensions 12644 12646 ...

Page 10: ...0 0 63 MS325 0 63 0 63 1 0 1 2 1 2 MS325 1 0 1 0 1 6 1 10 3 4 3 4 MS325 1 6 1 6 2 5 1 6 1 2 1 1 5 MS325 2 5 165 2 5 4 0 1 8 1 3 1 2 3 MS325 4 0 4 0 6 3 1 4 1 2 1 5 3 5 MS325 6 3 6 3 9 0 1 3 1 2 5 5 7 5 MS325 9 0 9 0 12 5 1 2 2 3 7 5 10 MS325 12 5 192 12 5 16 1 2 5 5 10 10 MS325 16 16 20 1 5 3 5 10 15 MS325 20 211 50 20 25 2 3 7 5 15 20 MS325 25 223 50 MS325 UL File E137861 Accessories UL File E903...

Page 11: ...pe MS325 Item Catalog List description number price 110 240 VAC VDC 60 Hz MS325 ST110 82 50 24 60 VAC DC 60 Hz MS325 ST24 Bell alarm contact blocks for Type MS325 Item Catalog List description number price 1 NO MS325 SK10 33 1 NC MS325 SK01 Auxiliary contact blocks for Type MS325 front mount Item Catalog List description number price 1 NO 1 NC MS325 HKF11 33 2 NO MS325 HKF20 Supporting terminal fo...

Page 12: ...ule IP55 12644 84 Gray enclosure w clear lid 6 module IP55 12646 98 NOTE Use Discount schedule MA for IP64 enclosures use Discount schedule CB8 for IP55 enclosures Plastic adaptors for enclosures for Type MS325 Item Catalog List description number price PG16 TO 1 2 NPT PG16 1 2 NPT 10 Busbars for Type MS325 2 Item Catalog List description number price for 2 devices without auxiliary switch PS3 2 0...

Page 13: ... contactors The advantages are as follows Simplified installation DLA starters mount onto 35 x 15 mm DIN rail EN 50022 Direct mounting of manual motor starter MS325 Contactor coil terminals accessible on lower side High performance as a result of this combination of the MS325 manual motor starter with high breaking capacitiy and the new A Line contactor ensuring high electrical durability Accessor...

Page 14: ...es substitute the code from the Coil voltage selection chart for the two digits after the last dash in the catalog number AC coils only Ex A 240V coil is required for a DLA9 starter DLA9 30 80 Ordering instructions The MS325 manual motor starters and the DLA module must be ordered separately and assembled by customer Accessories for DLA starters Accessories for DLA starters are the same as for the...

Page 15: ... 63 562 50 57 75 7 5 15 25 25 60 75 4 63 A MS495 75 600 70 90 10 20 30 30 75 100 4 63 A MS495 90 615 80 100 10 25 40 40 75 100 4 63 A MS495 100 690 MS497 11 16 1 3 5 5 10 15 2 12 B MS497 16 450 14 20 1 5 3 5 7 5 15 20 2 12 B MS497 20 450 18 25 2 5 7 5 10 20 25 2 12 B MS497 25 450 22 32 3 5 10 10 25 30 2 12 B MS497 32 450 28 40 3 7 5 15 15 30 40 4 63 B MS497 40 562 50 36 50 5 10 15 20 40 50 4 63 B ...

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