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GENERAL

1TNC928250M0201

5

1.4

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1TNC928247 FC610 Modbus Protocol Implementation

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1TGC908001 ABB Ability Condition Monitoring for Electrical System-CMES User Man-
ual

1.5

Related System Version

The content of this document is related to FC610 products with the following hardware and
firmware version release.

HW

FW*

FC610

1.0

1.4

MP53

1.0

1.2

MP56

1.0

1.2

*FC610 firmware here refers to the application firmware (FMU).

Until further notice, this document is also applicable for future firmware versions other than
those listed above.

The described functions are designed but may not be fully implemented in all details. Please
refer to the release notes regarding possible restrictions.

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Summary of Contents for LVS Digital FC610

Page 1: ...DISTRIBUTION SOLUTIONS LVS Digital FC610 Feeder monitoring and control User Manual ...

Page 2: ...ts system and interfaces against security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB performs functionality testing on the products and updates that we release However system product owners are ultimately responsible for ensuring that any product updates or other major system updates to include but not limited to code changes configuration f...

Page 3: ...ge unbalance supervision 22 3 3 4 Voltage dip supervision 23 3 3 5 Voltage swell supervision 24 3 3 6 Voltage interruption supervision 25 3 4 Load supervision 26 3 4 1 Over current supervision 26 3 4 2 Phase sequence supervision 27 3 4 3 Status and condition monitoring 28 3 5 Data recording and logs 29 3 6 Connectivity 32 4 HMI MP53 MP56 33 4 1 Navigation Buttons 33 4 2 Notification icons 34 4 3 M...

Page 4: ...y default setting 48 5 3 User definable reading data 49 Appendix A Technical Data 50 A 1 Technical specifications 50 A 2 Characteristics of functions 53 A 3 Characteristics of the evaluation function of the quality of supply 54 ...

Page 5: ...gle phase connection 16 Figure 19 Current measurement 3phase IT network connection 16 Figure 20 Current measurement 3phase N TN TT network connection 16 Figure 21 FC610 product features 17 Figure 22 Four quadrant representation of active and reactive power and energy 19 Figure 23 Example of voltage dip curve U1 the event completes within 120 samples time 30 Figure 24 Example of voltage dip curve U...

Page 6: ...ndicates the presence of a hazard that could result in electrical shock The warning icon indicates the presence of a hazard that could result in personal injury The caution icon indicates important information or warnings related to the con cept discussed in the text It might indicate the presence of a hazard that could result in corruption of software or damage to equipment property The informati...

Page 7: ...uration and parameterization tool for ABB LVS Digital smart devices including FC610 MODBUS RTU Fieldbus communication protocol based on serial communication layer MODBUS TCP IP Fieldbus communication protocol based on Ether net RTC Real time clock Integrated clock function in devices used to gen erate time and date information if a remote clock system is not present Trip A consequence of an alarm ...

Page 8: ...l apparent power calculated by arithmetic method SV Total apparent power calculated by vector method Ea Total active energy ErA Total reactive energy arithmetic EapV Total apparent energy vector EapA Total apparent energy arithmetic F Frequency Value of measured frequencies in an electrical dis tribution system I Phase current Value of the current flowing in each phase of an electrical distributio...

Page 9: ...c dis tortion related to voltage Total harmonic distortion voltage of all harmonic frequencies over the voltage of fundamental fre quency Ih Amplitude of har monic current The amplitude of harmonic current applied by Fourier analysis THDi Total harmonic dis tortion related to current Total harmonic distortion current of all harmonic frequencies over the current of fundamental fre quency TN One of ...

Page 10: ...Related System Version The content of this document is related to FC610 products with the following hardware and firmware version release HW FW FC610 1 0 1 4 MP53 1 0 1 2 MP56 1 0 1 2 FC610 firmware here refers to the application firmware FMU Until further notice this document is also applicable for future firmware versions other than those listed above The described functions are designed but may...

Page 11: ...ns for monitoring control power quality analysis and energy efficiency evaluations FC610 is applicable for TN TT IT networks providing all the measurements for energy man agement power quality and issues alarms for unexpected network disturbance FC610 is part of ABB LVS Digital smart devices family and fully integrated to LVS Digital plat form via Modbus RTU directly or Modbus TCP through MS572 th...

Page 12: ...orts 3 phase 230 400V voltage measurements with a maximum phase to phase 690Vac direct measurement applicable in IT TN TT networks The basic unit comes with a built in current transformer supporting 1A or 5A direct current measurement The measured and monitored parameters are displayed via an HMI Upon the application a MP53 compact type may be selected to fit on a module door of each outgoing feed...

Page 13: ...8612R6001 FC610 with MP56 110 240Vac supply Modbus RTU 2 4 Installation FC610 basic unit can be easily installed onto standard TS35 DIN rail It can also be screw mounted when necessary Installation and maintenance must be performed according to the technical rules codes and relevant standards and carried out by skilled electricians only Figure 3 DIN rail mounting and removing of FC610 basic unit F...

Page 14: ...on dimension W X H X D Basic unit 60 mm x 98 mm x 103 mm HMI unit MP53 front cut out 91 mm x 75 mm x 29 3 mm 84 mm x 68 mm x 29 3 mm HMI unit MP56 front cut out 98 mm x 98 mm x 29 3 mm 91 mm x 91 mm x 29 3 mm Figure 5 Installation dimension and DIN rail mounting ...

Page 15: ...INSTALLATION PRODUCT INFORMATION 1TNC928250M0201 10 Figure 6 Screw mounting of FC610 basic unit Figure 7 Front panel cut out dimension of MP53 Figure 8 Front panel cut out dimension of MP56 ...

Page 16: ...t input by lead through the CT 2 Voltage input Voltage supply 3 Auxiliary power supply Auxiliary power supply 4 Relay output Output contact 230 VAC 1 A 5 Signal terminal Terminal for digital inputs RS485 communication and 24 VDC power output 6 MP Interface for HMI MP53 56 7 Expansion interface Interface for extension module The interface to connect possible expansion module is reserved only in thi...

Page 17: ... Relay output 24 to 110 VDC 110 to 240 VAC DI0 DI1 Digital inputs 24 VDC OUT L OUT M DC power output 24 VDC A B FE RS485 interface For Modbus RTU connection FE shield terminal VL1 VL2 VL3 VN Voltage inputs L1 L2 L3 Current Measurement MP Interface of MP53 56 RJ12 socket FC610 provides 24 VDC output with a max load of 100 mA 240 VAC of power supply or 50 mA 110 VAC of power supply ...

Page 18: ...for general fault indication by default The relay is rated 2A 240VAC AC 15 Please refer to Appendix A Technical data for more details Figure 12 Relay output connection The R0 relay output is pre configured as common warning function There are two sets of digital inputs available and pre configured as main switching device status DI0 and fault DI1 indication with NO input characteristics The digita...

Page 19: ...these signals to the FC610 DI0 DI1 as described before When the digital inputs are powered by external supply OUT M terminal must be connected as follows Figure 14 DIs supplied by external 24 VDC 1 The common terminal of digital inputs is internally connected with the negative terminal of the power output 2 Each digital input consumes approximately 15 mA FC610 supports Modbus RTU directly via a RS...

Page 20: ...nections The maximum di rect input system voltage is 690 VAC phase to phase with 15 fluctuation External PT should be used for higher voltage measurement 0 5 A fuse protection is recommended for the voltage input connections Figure 16 Voltage measurement direct connection Figure 17 Voltage measurement connection via PT ...

Page 21: ...ough FC610 CT inputs is usually required in an application 1 Always check the phase of the measured voltage and current to ensure the matching phase sequence and avoid error reading 2 The current measurement accuracy also depends on the accuracy of selected external CTs Figure 18 Current measurement single phase connection Figure 19 Current measurement 3phase IT network connection Figure 20 Curren...

Page 22: ...d data logging features FC610 provides a complete set of measurement and moni toring data for the plant operators With the connectivity to the communication network and the leverage of ABB AbilityTM CMES Condition Monitoring it assists the plant operator further to set up energy management and asset management strategies Figure 21 FC610 product features ...

Page 23: ...urrent Unbalance Iunb na Voltage Unbalance uunb na Power factor PF 0 5 ind to 0 8 cap 0 5 Frequency F 45 to 65 Hz 0 1 Active power L1 P1 2 to 120 In 0 5 Active power L2 P2 2 to 120 In 0 5 Active power L3 P3 2 to 120 In 0 5 Total active power P 2 to 120 In 0 5 Reactive power L1 Q1 2 to 120 In 0 5 Reactive power L2 Q2 2 to 120 In 0 5 Reactive power L3 Q3 2 to 120 In 0 5 Total reactive power Q 2 to 1...

Page 24: ...esented geometrically by four quadrants In the first quadrant the load is inductive Both active and reactive energy are imported i e energy is imported from the utility to the consumer load In the second quadrant the load is capacitive in which active energy is exported and reactive energy is imported In the third quadrant the load is inductive Both active and reactive energy are exported to the n...

Page 25: ...d for a 2 second time window The sliding time interval is 1 second which means that the demand value is calculated and updated every second Similarly when 10min integration time is selected the demand value is calculated for a 10mins period time window The sliding time interval is 1minute which means that the de mand value is calculated and updated every minute Maximum demand value is the maximum ...

Page 26: ...age L2 Harmonic U2 3rd to 31st THD of voltage L3 Harmonic U3 3rd to 31st THD of voltage U12 Harmonic U12 3rd to 31st THD of voltage U23 Harmonic U23 3rd to 31st THD of voltage U31 Harmonic U31 3rd to 31st 3 3 2 Current unbalance supervision FC610 monitors unbalanced current and current unbalanced condition Unbalanced current is presented as a percentage value following below calculation and displa...

Page 27: ... value following below calculation and displayed di rectly through HMI U𝑛𝑏𝑎 max 𝑈12 𝑈𝑎𝑣𝑔 𝑈23 𝑈𝑎𝑣𝑔 𝑈31 𝑈𝑎𝑣𝑔 𝑈𝑎𝑣𝑔 Where U𝑎𝑣𝑔 𝑈12 𝑈23 𝑈31 3 The voltage unbalance threshold and hysteresis are both presented as percentage value A volt age unbalance event is detected when voltage unbalance value Unba is above the threshold The event ends when the Unba is equal to or below the threshold minus the hystere...

Page 28: ...tem when Udip of any phase falls below the threshold an alarm is triggered The alarm is reset when the Udip of three phase are recovered to or above the threshold plus the hysteresis value Voltage dip supervision settings Value range 0 Disable 1 Enable Default value 0 Threshold Value range 5 100 Default value 10 Step value 1 Hysteresis Value range 0 10 Default value 2 Step value 1 Do not set the v...

Page 29: ...ise above the threshold an alarm is triggered when Uswl returns to or below the swell threshold minus the hysteresis the alarm is reset In three phase system when Uswl of any phase rise above the threshold an alarm is triggered The alarm is reset when Uswl of three phase is returned to or below the threshold minus the hysteresis value Voltage swell supervision settings Value range 0 Disable 1 Enab...

Page 30: ...ase system when Uint falls below the threshold an alarm is triggered when Uint is equal to or above the dip threshold plus the hysteresis the alarm is reset In three phase system when Uint of any phase falls below the threshold an alarm is triggered The alarm is reset when Uint of three phase are recovered to or above the threshold plus the hysteresis value the alarm is reset Voltage interruption ...

Page 31: ...red phase current is above the threshold An alarm is triggered The alarm is cleared when the phase current returns to or below the value of threshold setting minus the hysteresis Example The threshold is set as 110 with the hysteresis 10 An over current alarm is triggered in FC610 when phase A current rise to above 110 In When phase A current returns below 110 the alarm continues Only when current...

Page 32: ...ce protection is based on voltage When FC610 detects the current the phase sequence protection is based on current The correct phase sequence for this protection function is specified as follows Voltage L1 L2 L3 Current Ia Ib Ic If this function is enabled an alarm will be issued when the voltage or current phase sequence detected by FC610 does not match the above specifications Function enable di...

Page 33: ...t counter Load condition monitoring Running time Stopped time Last alarm Last trip Last operation Other condition monitoring FC610 parameters change counter Feeder module insertion cycles Main switch status ON OFF is monitored through feedback function There are two options available in feedback i e current feedback and main switch feed back via DI When current feedback option is selected main swi...

Page 34: ...ront HMI panel or via dedicated configuration software MConfig G with the setting accuracy to 1 second For higher timing accuracy the RTC setting is expected from fieldbus e g through Modbus RTU A time setting to an accuracy of 10ms may be broadcasted to FC610 from a Modbus main station More details of writing RTC from Modbus network are available in separate doc ument 1TNC928247 FC610 Modbus Prot...

Page 35: ...t is longer than 120 samples time the event will be recorded through 240 samples instead with 120 samples recorded during event detected period and the other 120 samples during event recovery period Figure 24 The pre trigger point of an event is configurable from 30 70 of the sampling range before the event is detected For example if 30 is configured as pre trigger level in a 50Hz system 36 sample...

Page 36: ... Q2 Q3 S1 S2 S3 and P Q S PF for a fixed period FC610 logs power related values every 10 minutes and offers latest 60 days record through MConfig G software Event curves and load curves are only accessible and displayed via configuration software MConfig G They are not accessible by upper system via communication network ...

Page 37: ...ne via the integrated RS485 port To integrate FC610 into a Modbus TCP network the generic ABB Modbus RTU TCP converter MS572 can be used FC610 is fully integrated to ABB LVS Digital network via Modbus RTU as well as Modbus TCP Figure 25 Example for LVS Digital integration with FC610 via Modbus RTU Figure 26 Example for LVS Digital integration with FC610 via Modbus TCP MS572 ...

Page 38: ...MP53 Operator Panel Figure 28 MP56 Operator Panel 4 1 Navigation Buttons Button Function Enter button to enter selected menu Down button to show next messages or menus or changing the data Long press the button 1s changes the main group page under display state or changes the parameter under configuration state Up button to show previous messages or menus or changing the data Long press the button...

Page 39: ...0M0201 34 4 2 Notification icons Icon Description Indication of 1st 2nd 3rd 4th quadrant Energy Import Energy Export Alarm is active MP Communication active Parameter configuration in progress 4 3 Main display pages Figure 29 Main display page ...

Page 40: ...ble in HMI panel How to select the pa rameter groups to display is explained in configuration section No Display group The first page of each group 1 Current I A 2 Voltage and frequency U Phase V 3 P Q S PF and energy P1 P2 P3 KW 4 MAX and AVG value I MAX A 5 Harmonic current THD I 6 Harmonic voltage THD U Phase 7 Reserved Reserved 8 Device status Main switch status 9 Maintenance Run time stop tim...

Page 41: ...gh each display page Figure 31 Navigate through display pages under each group Display group Page no Description Current 1 I A 2 I I In 100 3 I N Earth Fault Current A 4 Current unbalance Voltage and fre quency 1 U Phase V 2 U Line V 3 Frequency Hz 4 U unbalance P Q S PF and energy 1 P1 P2 P3 KW 2 Q1 Q2 Q3 Kvar 3 S1 S2 S3 KVA 4 PΣ KW 5 QΣ Kvar 6 SΣ KVA 7 PF 8 Energy used kWh It is displayed in the...

Page 42: ...e Kvar 9 Max SAve KVA 10 Average current IAve A 11 Average current IAve Ave I In 100 12 Average Earth Fault Current IAve N A 13 Average phase voltage UAve V 14 Average line voltage UAve V 15 Average Frequency FAve Hz 16 Average PAve KW 17 Average QAve Kvar 18 Average SAve KVA Harmonic of cur rent 1 THD I 2 32 H3 H31 I1 H3 H31 I2 H3 H31 I3 Harmonic of volt age 1 THD U Phase 2 THD U Line 3 33 H3 H31...

Page 43: ... HMI MP53 MP56 1TNC928250M0201 38 Device status 1 Main switch status off on fault 2 Digital input 1 status on off Digital input 2 status on off Maintenance 1 Run time 2 Stop time 3 Insert times 4 parameters changed times ...

Page 44: ... Running Time Running time reaches the preset threshold level INSERTION Insertion cycles Insertion cycles reaches the preset thresh old level P_SEQUENCE Phase Sequence Phase sequence of current or voltage is wrong IO_BUS_COM IO bus Communication Communication failed between Basic Unit and external module WATHDOG FMU Watchdog Hardware or software watchdog Serial communication RS485 communication fa...

Page 45: ...00 4800 9600 19200 38400 57600 115200 PArI Parity Check None ODD EVEN CFd Communication Failure Delay 1 25 or 255 Addr Device Address 1 127 OPT Display Panel CODE Password Setup The old password 0000 9999 NEW Input the new code the first time 0000 9999 AGAIN Input the new code the second time 0000 9999 CODE LCD Setting Current display group ON OFF U_F Voltage and F display group 3 9 display group ...

Page 46: ...CONFIGURATION PAGES HMI MP53 MP56 1TNC928250M0201 41 An example is given below to change password from 1111 to 0000 Figure 32 How to change default password ...

Page 47: ...CONFIGURATION PAGES HMI MP53 MP56 1TNC928250M0201 42 The example below shows how to turn on off the display groups of parameters Figure 33 Turn off the voltage frequency display group ...

Page 48: ...y 1A 5 A FEEd Feedback Current current feed back Switch main switch feedback EPU External PT Used Disable Enable EPP External PT Pri mary 600 50000 EPS External PT Sec ondary 100 690 InFo Feeder Info PHAS Number of Phases 1 3 3 N U Voltage 110 690 F Frequency 50 60 P Feeder Power Rat ing 0 001 4000000 000 KW In Feeder Nominal Current 0 01 10000 A Feedback is part of the monitoring function of main...

Page 49: ...on Level 1 Level 2 Level 3 Value range PARA Parameters I OS Over Current Supervision FUNC Function Disable Enable THSH Threshold 100 120 HYST Hysteresis 0 10 I US Current Unbalance Supervision FUNC Function Disable Enable THSH Threshold 50 90 HYST Hysteresis 0 10 U US Voltage Unbalance Supervision FUNC Function Disable Enable THSH Threshold 50 90 HYST Hysteresis 0 10 U DS Voltage Dip Supervision F...

Page 50: ...sion FUNC Function Disable Enable THSH Threshold 95 100 HYST Hysteresis 0 10 PSS Phase Sequence supervision FUNC Function Disable Enable The example below shows how to change the value from 1 to 4 of the Hysteresis under Voltage Unbalance Supervision Figure 34 Change the hysteresis value ...

Page 51: ...rs IPAM Integration period of average and maximum I_IT Integration time of current 2 seconds 10 seconds 5 minutes 8 minutes 10 minutes 15 minutes 20 minutes 30 minutes 60 minutes U_IT Integration time of voltage F_IT Integration time of frequency P_IT Integration time of power 4 4 5 Maintenance setting Level 1 Level 2 Level 3 Value range MAIN Maintenance PCRP 1 2 period curves record point 30 70 R...

Page 52: ...ected The firmware of FC610 usually refers to the application firmware i e which may be required to be updated or upgraded due to bug fixing or feature improvements PROD Production PVS Product version BOOT Bootloader firmware of FC610 0 1 9 9 FC610 Application firmware of FC610 0 1 9 9 MP53 56 Operator Panel firmware 0 1 9 9 Following example is used to show how to read the firmware version of FC6...

Page 53: ...the MConfig G software installed Figure 36 Configuration of FC610 It is also possible to configure FC610 via communication Please refer to 1TNC928247 FC610 Modbus Protocol Implementation for more information 5 2 Factory default setting For an easy startup of FC610 the following factory settings are preloaded in the device Parameters Range Factory setting Feeder Information Feeder ID na System supp...

Page 54: ... samples are recorded after the event is detected Another 36 samples are recorded before the event is recovered and 84 samples after recovery More details refer to event curve section 5 3 User definable reading data FC610 contains a user definable area in the memory map This area allows re mapping of the addresses of any actual values or parameters registers This makes it possible to reorganize th...

Page 55: ... consumption 0 3VA max Updating duration 1s on MP53 56 HMI 0 1s via bus Terminal wire area 0 2 2 5 mm2 Recommended tightening torque 0 5 0 6 Nm Current inputs Primary current via CT Up to 10000 A Rated current In 1 A 5 A Maximum linear current Imax 6 A Minimum current Imin 10 mA with U Ph N 29 VAC Updating duration 1s on MP53 56 HMI 0 1s via bus General data PMD classification PMD SD K55 Housing c...

Page 56: ...rent Ie 2A 24 VDC DC 13 0 1A 110 VDC DC 13 4A 120 VAC AC 15 2A 240 VAC AC 15 Digital inputs Voltage 24 VDC On Voltage 15 V V 30 V current 2 mA I 15 mA Off Voltage 0 V V 5 V current 15 mA max Terminal wire area 0 2 2 5 mm2 Recommended tightening torque 0 5 0 6 Nm Communication Terminal wire area 0 2 2 5 mm2 Recommended tightening torque 0 5 0 6 Nm Modbus RTU Up to 115 2 kbps Environmental Operating...

Page 57: ...d immunity 10 V m 80 1000 MHz 3 V m 1 4 2 GHz 1 V m 2 2 7 GHz IEC61000 4 3 Conducted disturbance immunity 3V 150 kHz to 80 MHz IEC61000 4 6 Burst immunity 2 kV 5 50 ns 5 kHz for AC power and DC power 1 kV 5 50 ns 5 kHz for I O signal control IEC 61000 4 4 Surge immunity 1 kV 2 kV IEC 61000 4 5 Voltage dip 0 during 1 cycles 40 during 10 12 cycles 70 during 25 30 cycles IEC61000 4 11 Short interrupt...

Page 58: ...ry characteristics P 2 to 120 In 0 5 QV 2 to 120 In 0 5 SA 2 to 120 In 1 Ea 0 to 99999999 kWh 0 5 ErV 0 to 99999999 kVarh 2 EapA 0 to 99999999 kVah 1 F 45 to 65 Hz 0 1 I 5 to 120 In 0 2 IN INc 5 to 120 In 1 U 50 to 690 VAC ph ph 0 2 30 to 400 VAC ph n PFA 0 5 ind to 0 8 cap 0 5 Udip 5 to 100 Un 0 5 Uswl 100 to 120 Un 0 5 Uint 0 to 5 Un 0 5 Uh 3rd to 17th 2 19th to 31st 5 THDu 2 Ih 3st to 31st 2 TH...

Page 59: ...ly Function symbols Measuring range Function perfor mance class according to IEC 61557 12 Other comple mentary characteristics Class acc to IEC 61000 4 30 if any f 45 to 65 Hz 0 1 I 5 to 120 In 0 2 IN INc 5 to 120 In 1 U 50 to 690 VAC ph ph 0 2 30 to 400 VAC ph n Udip 5 to 100 Un 0 5 Uswl 100 to 120 Un 0 5 Uint 0 to 5 Un 0 5 Uh 3rd to 17th 2 19th to 31st 5 Ih 3rd to 31st 2 ...

Page 60: ... Revision History Revi sion Page s Description of change Date M0201 Initial Edition 2021 01 ...

Page 61: ...ghts reserved Specifications subject to change without notice ABB Publication Editor Electrification Distribution Solutions Division ABB China Limited No 885 FangShanXiEr Road Xiang an District Xiamen Fujian 361101 P R China Local Contacts on http www abb com mns ...

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