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ABB LME series, Operating Instructions Manual

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ABB LME series Operating Instructions Manual Download Page 34

34 

LME / RSD10 / RSD20 / RSD50 / RSD100 (Contrac)

 ELECTRICAL LINEAR ACTUATOR  |  OI/LME/RSD10/100-EN REV. E 

 

 

… 10 Maintenance 

… Oil change 

 

Filling volumes 

 

RSD10 / RSD20 

Mounting position 

IMV 1

IMV 3 

IMB 5

(Handwheel down)

IMB 5

Minimum oil level l (gal)* 
Max. stroke 100 mm (4 in) 

Approx. 3.8 (1.01)

 

Approx. 5.4 (1.43) 

Approx. 3.8 (1.01)

Approx. 3.8 (1.01)

Max. stroke 300 mm (11.8 in) 

Approx. 6.4 (1.69)

Approx. 8.8 (2.33) 

Approx. 6.4 (1.69)

Approx. 6.7 (1.77)

Minimum oil level below inspection plug when 
thrust rod retracted mm (in) 

40 (1.57)

0 (0) 

28 (1.10)

75 (2.95)

 

RSD50 

Mounting position 

IMV 1

IMV 3

IMB 5

Minimum oil level l (gal)* 
Max. stroke 120 mm (4.72 in) 

Approx. 7 (1.85)

Approx. 10 (2.65)

Approx. 7 (1.85)

Max. stroke 300 mm (11.8 in) 

Approx. 10 (2.65)

Approx. 12 (3.17)

Approx. 9.5 (2.51)

Minimum oil level below inspection plug when 
thrust rod retracted mm (in) 

49 (1.93)

0 (0)

150 (5.91)

[300 (11.81) stroke]

95 (3.74)

 

RSD100 

Mounting position 

IMV 1

IMV 3

IMB 5

Minimum oil level l (gal)* 
Max. stroke 150 mm (5.91 in) 

Approx. 11 (2.91)

Approx. 18 (4.76)

Approx. 13 (3.43)

Max. stroke 300 mm (11.8 in) 

Approx. 15 (3.96)

Approx. 23 (6.08)

Approx. 9.5 (2.51)

Minimum oil level below inspection plug when 
thrust rod retracted mm (in) 

47 (1.85)

15 (0.059)

[150 (5.91) stroke]

130 (5.12)

[300 (11.81) stroke]

43 (1.69)

* US 

liquid 

gallon 

 
 

 

Grease lubrication 

 

Basic gearing (except DU female connectors) 

Recirculating ball screw 

Motor mounting 

20 g Beacon 325, Esso (manuf.) 

20 g Optimol Optipit 08110, Optimol Ölwerke 
(manuf.) 

Beacon 325, Esso (manuf.) 

All components must be sufficiently wetted. 

The recirculating ball screw must be completely 
wetted after being actuated several times. 

The motor bearings must be completely filled with 
the lubricant. 

 

 

Change from one to two columns 

 

 

 

Summary of Contents for LME series

Page 1: ...or for the operation of final control elements with preferably linear movement The thrust rod transfers the force directly to the final control element A continuous electronic unit controls the actuators The special electronic unit serves as the interface between actuator and control system Additional Information Additional documentation on LME RSD10 RSD20 RSD50 RSD100 Contrac is available for dow...

Page 2: ...100 17 6 Electrical connections 18 Safety instructions 18 Conductor cross section on universal plug 18 Conductor cross section on electronic unit 19 Cable glands 19 Selection of suited connection cables 19 Integrated electronic unit LME620 AI 20 Analog Digital 20 PROFIBUS DP 21 Electronic unit EAN823 Contrac for LME620 AN 22 Analog Digital 22 PROFIBUS DP 23 Electronic unit EAS822 Contrac for LME62...

Page 3: ... Modifications and repairs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all times The operating company must strictly observe the applicable national regulations relating to the installation function testing repair and maintenance of electrical products...

Page 4: ...re connection between the product and your network or any other network as the case may be Operator shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of securit...

Page 5: ...ator for the operation of final control elements with preferably linear movement The thrust rod transfers the force directly to the final control element A special electronic unit controls the actuators The special electronic unit serves as the interface between actuator and control system During continuous positioning the electronic unit varies the motor torque steplessly until the actuator force...

Page 6: ...trac electronic unit Power supply for motor and sensors Via Contrac electronic unit only Cable between actuator and electronic unit Optional 5 m 16 ft 10 m 32 ft or 20 m 65 ft max 30 m 98 ft for electronic unit EAN823 max 480 m 1575 ft for electronic unit EAS822 Follow the electronic unit data sheet LME620 AI LME620 AN Rated force 4 kN 900 lbf adjustable to 0 5 0 75 or 1 rated force Starting force...

Page 7: ...ew terminals Connection cable for electronic unit actuator available as an option see ordering information for electronic unit Power supply for motor and sensors Via Contrac electronic unit only only for RSD10 RSD20 RSD10 5 0 RSD10 10 0 RSD20 5 0 RSD20 7 5 Rated force 10 kN 2200 lbf adjustable to 0 5 0 75 or 1 rated force 20 kN 4400 lbf adjustable to 0 5 0 75 or 1 rated force Starting force 1 2 ra...

Page 8: ... motor monitoring With motor temperature monitoring equipment SD241B or similarly certified tripping unit for thermistor temperature sensors Motor MC 90 BA MC 100 BA Sensors Position and temperature sensor always available RSD100 1 5 RSD100 10 0 Rated force 100 kN 22500 lbf adjustable to 0 5 0 75 or 1x rated force Starting force 1 2 rated force break away torque in end positions for short time 2 r...

Page 9: ... speed heating optional 6 Filled oil types 7 Associated Contrac electronic unit 8 Permissible voltage range mains frequency for LME120 AI only 9 Power consumption specifications for fuse protection for LME120 AI only j Free for customer specific information Figure 3 LME name plate M10389 3 1 2 1 4 5 6 7 8 9 j ABB Automation Products GmbH Schillerstrasse 72 D 32425 Minden Made in Germany Antrieb Ac...

Page 10: ...35 Storing the device Note The storage data provided below assumes that the devices are fully closed and thus comply with the IP rating stated in the specification When devices are supplied their IP rating is guaranteed If the devices have been tested or commissioned the IP rating needs to be guaranteed before they are put into storage The devices may be stored under moist and corrosive conditions...

Page 11: ...re adequate actuator travel is provided for the valve stroke Installation instructions Make sure that no process forces are exerted on the final control element Do not lift the actuator by the motor or handwheel The load pick up device eyebolt attached to the actuator may only be loaded in the vertical direction Only use the load pick up device to lift lower the actuator without final control elem...

Page 12: ...on IMV 1 For each mounting position you should check the specified oil level before commissioning see Filling volumes on page 34 Note Maintain a minimum distance of 80 mm 3 15 in to ensure sufficient cooling air supply and for possible module replacement M10311 IMV 1 IMV 3 IMB 5 IMB 5 1 2 1 Control screw 2 Vent valve Figure 6 mounting positions RSD10 RSD20 IMV 1 IMV 3 IMB 5 M10660 1 2 1 Control sc...

Page 13: ... RSD20 26 Nm 19 18 lbf ft RSD50 26 Nm 19 18 lbf ft RSD100 40 Nm 29 5 lbf ft 8 Reattach the cover for the thrust rod 9 Screw in the lateral screw plug 10 Fill the oil according to mounting position Assembly with the final control element 1 Retract the thrust rod fully and place the actuator onto the valve yoke 2 Make sure the valve stem is aligned with the center of the bore and at right angles to ...

Page 14: ...1 77 Ø 9 0 35 12 5 0 49 27 5 1 08 34 5 1 36 Ø 55 2 17 0 030 0 0012 0 076 0 003 Ø 31 1 22 Ø 90 3 54 20 0 79 3 0 12 45 1 77 Ø 9 0 35 Ø 70 2 76 30 1 18 C M 12 x 1 25 M20 x 1 5 M25 x 1 5 M8 M 8 90 45 X X B S 1 1 b 1 Space for disassembly 2 Maximum 60 mm 2 36 in stroke S Center of gravity Figure 9 Dimensions in mm in A B C D LME620 AI 376 mm 14 80 in 3 mm 0 12 in 158 mm 6 22 in 421 mm 16 57 in LME620 A...

Page 15: ...0035 D M10219 210 8 27 150 72 204 11 27 184 R 57 5 2 26 70 2 76 120 4 72 57 5 2 26 104 4 09 160 C 95 3 74 643 25 31 95 3 74 154 6 06 95 3 74 207 8 15 30 1 18 A B 90 4 5 2 3 4 5 1 1 Plug holder not to scale 2 Space for removing the plug 3 Space for motor add on Figure 10 Dimensions in mm in mm in A B C D With stroke 100 3 94 210 8 27 max 244 9 61 RSD20 7 5 Max 308 12 13 248 9 76 100 3 94 With strok...

Page 16: ...6 0 0042 Ø 132 5 20 81 3 19 250 9 84 250 9 84 57 5 2 26 C 150 5 91 121 5 4 78 A 84 3 31 738 29 06 100 3 94 219 8 62 128 5 04 207 8 15 30 1 18 B D 150 5 91 72 2 83 204 8 03 27 1 06 184 7 24 11 0 43 M30x2 M20 X 90 4 5 2 c 1 X 1 Plug holder not to scale 2 Space for removing the plug 3 Space for motor add on Figure 11 Dimensions in mm in mm in A B C D With stroke 120 4 72 239 9 41 RSD50 3 0 Max 380 14...

Page 17: ...250 9 84 150 5 91 81 5 3 21 134 5 28 C 107 4 09 937 36 89 125 9 94 313 12 32 185 7 28 160 6 30 A 207 8 15 30 1 18 150 5 91 72 2 83 204 8 03 27 1 06 184 7 24 11 0 43 B M20 M42x3 S 90 X c 2 X 1 Plug holder not to scale 2 Space for removing the plug 3 Space for motor add on Figure 12 Dimensions in mm in mm in A B C D With stroke 150 5 91 RSD100 1 5 Max 380 14 96 RSD100 10 0 max 455 17 91 377 14 84 15...

Page 18: ...touched or implement additional isolation measures for them Each actuator requires a suited Contrac electronic unit with installed actuator specific software Observe the information in the operating instruction The specifications on the name plates of the electronic unit and actuator must match to guarantee correct hardware and software allocation Change from two to one column Conductor cross sect...

Page 19: ...G Transmitter option 8 mm 0 31 in max 1 5 mm2 16 AWG Motor cable 13 mm 0 51 in max 4 mm2 12 AWG Sensor cable 8 mm 0 31 in max 1 5 mm2 16 AWG EBS852 Clamping connection Suited for cable Ø Terminals for conductor cross section Mains cable 13 mm 0 51 in max 4 mm2 12 AWG Signal cable DCS 8 mm 0 31 in max 1 5 mm2 16 AWG Transmitter option 8 mm 0 31 in max 1 5 mm2 16 AWG Motor cable 13 mm 0 51 in max 4 ...

Page 20: ...20 21 22 23 18 1 13 PE 3 4 5 6 7 8 10 9 8 7 6 1 2 3 4 5 L N PE Contrac actuator Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MAN AUT DI 2 MAN DI 3 MAN Uv out Sub distribution board external fuse 115 V AC 230 V AC HAN 10E plug HAN 24E plug option BE digital...

Page 21: ...the actuator M10250 1 13 PE L N PE 11 12 13 10 S1 B A B A Contrac actuator Screen connected to both ends one sided screening in further wiring possible Sub distribution board external fuse 115 V AC 230 V AC HAN 24E plug Bus connection Bus in Bus out DO 1 endpos 0 DO 2 endpos 100 Bus termination red green red green BA digital output Figure 14 Control via fieldbus PROFIBUS DP ...

Page 22: ... 8 9 11 12 13 14 15 10 1 2 3 5 6 1 2 3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 U V W Br Br 4 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 ...

Page 23: ...0 1 2 3 5 6 1 2 3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 11 12 13 10 S1 30 31 28 29 B1 A1 B2 A2 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible DO 1 endpos 0 DO 2 endpos 100 Sub distribution board Contrac electronic unit external fuse 115 V AC...

Page 24: ... 11 12 13 14 15 10 1 2 3 5 6 1 2 3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 4 U V W Br Br Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpo...

Page 25: ...20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 U V W Br Br 4 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MAN AUT DI 2 MAN DI 3 MAN Uv out Sub distribution boar...

Page 26: ...18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 11 12 13 10 S1 30 31 28 29 B1 A1 B2 A2 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible DO 1 endpos 0 DO 2 endpos 100 Sub distribution board Contrac electronic unit external fuse 115 V AC 230 V AC HAN 10E plug HAN ...

Page 27: ...1 2 3 5 6 1 2 3 13 14 17 18 19 20 22 21 24 23 17 19 20 22 21 24 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 4 U V W Br Br Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MAN AUT ...

Page 28: ...4 23 1 2 L N 3 M PE PE PE 1 2 3 4 5 6 10 9 8 7 6 1 2 3 4 5 PE 18 H1 H2 U V W Br Br 4 Motor Brake Contrac actuator Sensors Heater approx 6 W option Screen connected to both ends one sided screening in further wiring possible Transmitter 4 20 mA Setpoint HART 0 4 20 mA act pos 0 4 20 mA DO 1 o k fault DO 2 endpos 0 DO 3 endpos 100 DI 1 MAN AUT DI 2 MAN DI 3 MAN Uv out Sub distribution board Contrac ...

Page 29: ...ainst unintended startup When the actuator is installed in work or traffic areas that may be accessed by unauthorized persons the operator must put appropriate protective measures in place Switch off the power supply to the motor before handwheel operation Automatic operation WARNING Risk of injury due to live parts Risk of death or serious injuries due to electricity and unexpected machine moveme...

Page 30: ...op monitoring The positioning loop monitoring of the electronic unit monitors actuator behavior It monitors whether the travel commands trigger the corresponding processes When the supply voltage is switched off the positioning time out function is disabled and handwheel operation is no longer monitored If the actuator is moved via the handwheel while the supply voltage is switched on the position...

Page 31: ...cal connection to the brake Check winding resistance of the brake coil Actuator does not run in automatic mode although automatic mode is selected in the user interface Digital input 1 BE 1 not wired Make connection Check the software settings for the digital inputs Actuator does not respond to control LED 5 flashing at 1 Hz software version 2 00 and higher Actuator in manual mode MAN through comm...

Page 32: ...nt to bind and remove the lubricants Repair and maintenance activities may only be performed by authorized customer service personnel When replacing or repairing individual components use original spare parts General Contrac actuators feature a robust construction As a result they are highly reliable and require minimal maintenance The maintenance intervals depend upon the effective load and are t...

Page 33: ...nto contact with hot components Proceed as follows to drain or change the oil 1 Provide a collecting vessel capable of holding the expected oil quantity in accordance with Filling volumes on page 34 2 Open and release the vent valve see Mounting position 3 Unscrew the lowermost drain plug to drain the oil 4 Collect the oil in the collection vessel 5 Make sure all of the oil has been removed from t...

Page 34: ... Minimum oil level below inspection plug when thrust rod retracted mm in 49 1 93 0 0 150 5 91 300 11 81 stroke 95 3 74 RSD100 Mounting position IMV 1 IMV 3 IMB 5 Minimum oil level l gal Max stroke 150 mm 5 91 in Approx 11 2 91 Approx 18 4 76 Approx 13 3 43 Max stroke 300 mm 11 8 in Approx 15 3 96 Approx 23 6 08 Approx 9 5 2 51 Minimum oil level below inspection plug when thrust rod retracted mm in...

Page 35: ...as unsorted municipal waste domestic waste They should be disposed of through separate collection of electric and electronic devices This product and its packaging are manufactured from materials that can be recycled by specialist recycling companies Bear the following points in mind when disposing of them As of 8 15 2018 this product will be under the open scope of the WEEE Directive 2012 19 EU a...

Page 36: ... meets the requirements of the following EU directives EMC directive 2014 30 EU Machinery Directive 2006 42 EC 2006 42 EG Low Voltage Directive 2014 35 EU RoHS II Directive 2011 65 EU as of 7 22 2019 14Additional documents Note All documentation declarations of conformity and certificates are available in ABB s download area www abb com actuators Change from two to one column ...

Page 37: ...ustomer details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes No If yes which type of contamination please place an X next to the applicable items biological corrosive irritating combustible highly extremely combustible tox...

Page 38: ...38 LME RSD10 RSD20 RSD50 RSD100 Contrac ELECTRICAL LINEAR ACTUATOR OI LME RSD10 100 EN REV E 15Appendix Installation declaration Change from one to two columns ...

Page 39: ...Contrac ELECTRICAL LINEAR ACTUATOR OI LME RSD10 100 EN REV E 39 Trademarks HART is a registered trademark of FieldComm Group Austin Texas USA PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS PROFINET International PI ...

Page 40: ...EN Rev E 09 2018 Original instruction We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter a...

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