ABB L3852 User Manual Download

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888.902.6111

www.intellirentco.com

TS3

1SDH000670R0002

L3852

TS3 Trip Unit Test Set

instructions manual

Summary of Contents for L3852

Page 1: ...888 902 6111 www intellirentco com TS3 1SDH000670R0002 L3852 EN TS3 Trip Unit Test Set instructions manual ...

Page 2: ...7 2 Default Settings 6 6 Putting into service 6 6 1 Procedure to Set the nominal power voltage 6 6 2 Connections 6 6 3 Menu tree 6 6 4 Display 6 6 5 Initial settings 6 7 Operative instructions step by step 6 7 1 Setup 6 7 1 1 Setup Password 6 7 1 2 Setup Report 6 7 1 3 Preferences 6 7 1 4 Frequency 6 7 1 5 System date and time 6 7 2 Trip unit selection 6 7 3 CB Type Iu and In selection 6 7 4 Test ...

Page 3: ... PR123 installation 6 8 8 PR331 PR332 PR333 trip unit functional test 6 8 8 1 PR331 installation 6 8 8 2 PR332 PR333 installation 6 8 9 PR231 PR232 trip unit functional test 6 9 TS3 Manager Installation 6 10 Upgrade Firmware 6 11 Troubleshooting table 6 11 1 In case of a fault 6 ...

Page 4: ...y for industrial environments IEC 61000 6 2 Standard Emission for industrial environments IEC 61000 6 4 Standard Safety requirement for measurements control and laboratory use electrical equipment IEC 61010 Standard WARNING Prior to operate and or carry out any replacements on the CB this must be open with discharged spring and disconnected Further all connected power supplies must be disabled WAR...

Page 5: ...eaker nominal current Itest Test Current MEGAMAX ABB SACE Air Circuit breaker series NOVOMAX ABB SACE Air Circuit breaker series PR030 B PR12x PR23x PR33x battery unit PR1 MEGAMAX series trip unit PR11x EMAX series trip units PR120 B PR112 PR113 battery units PR12x New EMAX series trip units PR23x Tmax T7 series trip units PR33x New EMAX X1 and Tmax T7 series trip units Trip unit Electronic protec...

Page 6: ...cessories Power supply cable USB cable Test cable extension AR1 S1 test cable S2 test cable PR1 test cable PR111 PR112 PR113 test cable PR121 PR122 PR123 test cable PR231 PR232 PR331 PR332 PR333 test cable USB memory stick Test Key plug for PR121 PR122 PR123 Test Key plug for PR232 PR331 PR332 PR333 PR030 B S2 Bypass module ...

Page 7: ...croprocessor digital technology and it is utilizes as user interface a LCD display and membrane keyboard Unit parameters and functional modality are adjustable by the user using the front keyboard At every pressure of keys and at the end of the test TS3 confirms with a beep signal TS3 can work in horizontal and vertical position 5 2 Mechanical characteristics Overall dimensions 590 x 438 x 320 mm ...

Page 8: ...nector and consequently on the test cable the following are available 5 5 1 1 Generated current signal Trip Unit In relè Itest Scale Tolerances I test max PR1 250 6300 A 0 1 15 In 0 0 8In 0 8 10In 10 15In 3 f s 94 5 KA AR1 S1 250 6300 A 0 1 15 In 0 0 8In 0 8 10In 10 15In 3 f s 94 5 KA S2 250 6300 A 0 1 15 In 0 0 8In 0 8 10In 10 15In 3 f s 94 5 KA PR11x 250 6300 A 0 1 12 In 0 0 4In 0 4 5 In 5 12 In...

Page 9: ...f anomalies on supply voltage or internal overheating of the instrument Nr Parameter Description Message on the Display 1 Overvoltage Overvoltage 115 125 on the network supply voltage OVERVOLTAGE 2 Undervoltage Undervoltage 75 85 on the network supply voltage UNDERVOLTAGE 3 Overheat Internal temperature 75 C 10 OVERHEAT Table2 Alarms 5 5 3 Timer Technical characteristics Nr Parameter Value range 1...

Page 10: ...e test report produced by the TS3 at every test The descriptions of the parameters are mentioned in the following tables 5 6 1 Parameters Nr Label Description Selectable values READ EDIT 1 Timeout Adjustable timeout of current generation 0 0 4 000 000 ms step 1 ms x x 2 Frequency Output current frequency 50 60 Hz x x Table4 Parameters 5 6 2 TS3 Setting Nr Label Description READ EDIT 1 TS3 S N TS3 ...

Page 11: ...l plant reference x x 9 I test Test Current x 10 Phase Name of the tested phase on trip unit L1 L2 L3 or N x 11 Test Time Test duration x 12 Stop by Action that caused the test end TC User timeout auto protection No Load various alarms x 13 Frequency Supplied nominal frequency 50 or 60Hz x Table6 User data Test Report Example of test report Test Nr 43 99 Date 09 06 2007 Hour 15 35 23 Test PR112 PD...

Page 12: ...untion keys corresponding to the active SoftKey in the display views G Alfa numeric keyboard for parameters introduction H Power supply plug I Power supply switch with Power On light L Fuse holder with power voltage selector 115V 230V 50 60Hz AC M Knob for parameters selection movement and for adjustment of supplied current during test N ESC key for back command to the previous menu and DEL to can...

Page 13: ...by pressing the ENTER key and modified using alphanumeric keys and confirmed with ENTER key ESC press ESC to exit the parameter changing phase aborting the change and go back to previous menu DEL press DEL to cancel the inserted parameters in alphabetic mode START STOP press START STOP to start or stop immediately an ongoing test F1 F2 F3 F4 press F1 F2 F3 F4 function keys to enter in soft key men...

Page 14: ...ppear after the switching on the device Figure 2 6 2 Connections Immediately check the supply power voltage before switching on the device according the proper network voltage Do not supply the TS3 with 230V AC voltage if 115V AC is indicated in the front fuse holder For the connections under care of the user it is advised to exclusively use test cable and power cable provided by ABB SACE and care...

Page 15: ...888 902 6111 www intellirentco com TS3 1SDH000670R0002 L3852 15 44 6 3 Menu tree ...

Page 16: ...888 902 6111 www intellirentco com TS3 1SDH000670R0002 L3852 16 44 ...

Page 17: ...ing screen will be presented In the below Figure 3 is highlighted the subdivision in areas Figure 3 In this Example it is possible to access to Report Setup Info menu pressing the F1 F2 F3 keys 6 5 Initial settings The correct selections of the necessary parameters are under user care Some parameters are directly accessible during Test setup phase others a accessible on Setup menu that can be reac...

Page 18: ...ngth between 1 to 5 characters it is necessary to insert the old password then the new one twice to reconfirm it and then save it pressing ENTER To remove the password push ENTER as new password and reconfirm it 7 1 2 Setup Report With the Setup report functions it is possible to reset the archive and archiving mode It is possible to archive the reports in circular mode when necessary the latest r...

Page 19: ...event ex Start test Stop test etc Figure 6 7 1 4 Frequency The user can select the output signal frequency 50Hz or 60Hz The selection is realized by means of keys or knob Press ENTER key to confirm the selection or ESC to cancel Figure 7 7 1 5 System date and time Device set up Figure 8 The selection is realized by means of keys or knob Press ENTER key to insert the value using the alphanumeric ke...

Page 20: ...to enter the Report Setup ed Info 7 3 CB Type Iu and In selection After having selected the trip unit it is possible to enter three characteristic that define the circuit breaker CB Type Iu and In According to the choice made the following valid selections are shown The selection is realized by means of keys or knob Press ENTER key to confirm the selection or ESC to cancel Example of selection and...

Page 21: ... on all phases L1 then L2 then L3 and if present N with a specific selection L1 L2 L3 or L1 L2 L3 N Inserted user informations are mentioned in the User setting area The item has to be selected using keys or knob The value incremental steps can be modified by means of keys of the selected item Example of setting of I test Select Itest parameter with the with the arrow Press ENTER to change paramet...

Page 22: ... TRIP When the protection release under test trips AUTOPROTECTION Stop the test according the auto protection curve to avoid damages of the DUT see chapter 5 5 1 2 USER STOP After pressing the STOP button by the user TIMEOUT When the selected max time is reached NO LOAD In case of no load ex not correct connection to the trip unit The test result is visualized and stored in the Test Report see cha...

Page 23: ...port nr 1 when the available memory is full Reset or change of store mode cyclic mode can be done in the Setup Menu see chapter 7 1 To scroll the report screen use the keys or knob Figure 14 7 7 Info Menu To enter this function see menu tree see chapter 6 3 In this menu the following information are available Firmware version and system settings Report number total reports in memory To previous Re...

Page 24: ... be open with discharged spring and disconnected Further all connected power supplies must be disabled In order to remove and the following reinstallation of the trip unit on the CB please refer to the instructions or manual of installation of the CB and to the instructions sheet of the trip unit These documents are present in the USB key of theTS3 To verify the release of the documents visit www ...

Page 25: ...gure 15 8 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 9 Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the technical catalogue n 6000 3 84 10 In case of changing of settings insert the beginning value of threshold and time 11 Reinstall the trip unit DUT on the CB as indicated in the...

Page 26: ...S I protection remove G module and insert the bypass module 10 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 11 Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the technical catalogue n 6000 3 84 12 In case of changing of settings insert the beginning value of threshold and time 13 Rei...

Page 27: ... cable to the extension cable 7 Connect the XK1 and TC connections to the DUT Figure 17 8 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 9 Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the technical catalogue n 649058 10 In case of changing of settings insert the beginning value of th...

Page 28: ...ension cable 7 Connect the XK1 and TC connections to the DUT Figure 18 8 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 9 Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the document ANNEX PI3 15 10 In case of changing of settings insert the beginning value of threshold and time 11 Rein...

Page 29: ... XK1 and TC connections to the DUT Figure 19 8 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 9 Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the instruction manual of the CB n RH0228002 RH0228005 or RH0109002 10 In case of changing of settings insert the beginning value of threshold ...

Page 30: ...XK1 XK2 and TC connections to the DUT Figure 20 8 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 9 Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the instruction manual of the CB n RH0228002 RH0228005 or RH0109002 10 In case of changing of settings insert the beginning value of thresho...

Page 31: ...riP unit after the test 5 Connect the Key plug indicated in Figure 21 to the corresponding connector on the back side of the DUT Figure 21 6 Connect the extension cable to TS3 7 Connect the PR12x test cable to the extension cable 8 Connect the XK1 and TC connections to the DUT with proper key plug Figure 22 9 Connect the PR030 B on the front size of the trip unit 8 7 1 PR121 installation o Verify ...

Page 32: ...n the TS3 display is corresponding to the expected one as indicated in the instruction manual of the CB n 1SDH000460R0002 1SDH000460R0005 or 1SDH000532R0002 12 In case of changing of settings insert the beginning value of threshold and time Example of test Current generation on phase L1 Setting on the trip unit for L S I G protections Protection Curve Trip threshold Trip time I test Expected tripp...

Page 33: ...ected to the trip unit after the test 5 Connect the Key plug indicated in Figure 24 to the corresponding connector on the back side of the DUT Figure 24 6 Connect the extension cable to TS3 7 Connect the PR33x test cable to the extension cable 8 Connect the KM8 connector to the DUT 9 Connect the PR030 B on the front size of the trip unit 8 8 1 PR331 installation o Verify that configuration error i...

Page 34: ...Verify that the tripping time indicated in the TS3 display is corresponding to the expected one as indicated in the instruction manual of the trip unit n 1SDH000587R0002 1SDH000587R0005 Example of test Current generation on phase L1 Setting on the trip unit for L S I G protections Protection Curve Trip threshold Trip time I test Expected tripping time L t k I2 I1 0 4In t1 3s 1 2In 3s S T k I2 3In ...

Page 35: ...on cable to TS3 5 Connect the PR232x and PR33x test cable to the extension cable 6 Connect the KM8 connector to the DUT Figure 27 7 Set the current and time values for the protection available on the DUT 8 The trip unit is now ready for the test 9 In order to set parameters and perform the test follow the instructions in chapters 7 3 7 4 7 5 10 Verify that the tripping time indicated in the TS3 di...

Page 36: ...4 Example of test on PR232 Current generation on phase L1 Setting on the trip unit for L S I protections Protection Curve Trip threshold Trip time I test Expected tripping time L t k I2 I1 0 4In 3s 2 4In 3s S t k I2 5In t2 0 25s 6In 0 25s I I3 7In 8 4In 60ms Table 17 ...

Page 37: ...n To install the TS3 Manager follow the instructions below In the USB memory stick are stored the following folders In the TS3 MANAGER folder there are the following files run one by one the files to perform the installation To use the TS3Manager see the TS3Manager User s guide 1SDH000670R0003 ...

Page 38: ...ct the USB cable from PC to TS3 if necessary install the USB RS485 converter the driver are present in the USB stick memory in the folder Driver USB RS485 run the TS3 Manager and follow the instructions below DURING THE LOADING OF THE FIRMWARE THE POWER SUPPLY OF THE TS3 MUST BE ALWAYS ON REMOVE THE POWER SUPPLY DURING THE LOADING OPERATION CAUSE FUNCTIONAL PROBLEMS TO THE INSTRUMENT ...

Page 39: ...3 1SDH000670R0002 L3852 39 44 1 2 3 Select Master Communication setting COM Port Selection 4 5 6 Firmware selection Firmware selection Press START to begin the firmware upload 7 8 9 Turn on the TS3 Firmware loading Finish firmware loading ...

Page 40: ...888 902 6111 www intellirentco com TS3 1SDH000670R0002 L3852 40 44 10 11 12 Select Slave ad press START to begin the firmware upload Turn on the TS3 Firmware loading 13 Finish firmware loading ...

Page 41: ...er that the current threshold adjusted on the DUT considering the tolerances 3 Check the connections of testing cable 4 Unexpected current interruption During the test of a Trip unit the TS3 unexpectedly interrupt the current generation 1 Check the connections of testing cable verify that the message NO LOAD is not present on TS3 display 5 Tripping times is longer or shorter that expected TS3 stop...

Page 42: ...t happen How many times Was it always under the same conditions what current is the event reproducible 5 Send communicate all information collected together with CB circuit diagram to your nearest ABB Customer Assistance service Delivering comprehensive accurate information to ABB Assistance service will facilitate technical analysis of the problem encountered and allow to promptly carry out all a...

Page 43: ...888 902 6111 www intellirentco com TS3 1SDH000670R0002 L3852 43 44 ...

Page 44: ...a Baioni 35 24123 Bergamo Italy Tel 39 035 395 111 Telefax 39 035 395 306 433 http www abb com Due to possible developments of standards as well as of materials the characteristics and dimensions specified in the present document may only be considered binding after confirmation by ABB S p A ABB SACE Division ...

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