ABB J2012001 Quick Start Manual Download Page 7

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Page 7

QUICK START GUIDE

Controller in Rectifier Shelf

Controller Cable Bushing

Communication Cable

Distribution Shelf to

Rectifier Shelf

with controller

typical

J2 Alarm Inputs

J4 TEMP Probe

Controller Backplane

J5 LAN

J1 Alarm Outputs

Rectifier Shelf without

controller typical

Controller Cable Bushing

ABB Device Comm Cable

Distribution Shelf to

Rectifier Shelf

ABB Device Comm Cable

to Rectifier Shelf

Bottom View

ABB Device Comm Cable

a shipped

Controller in Distribution Shelf

Summary of Contents for J2012001

Page 1: ...tems or as a stand alone remote distribution cabled input power Some models include battery connections Some models include battery connections and battery contactors Controller All power systems have a controller It may be located in the primary rectifier shelf or in the distribution shelf If the power system has a primary rectifier shelf with controller install the distribution shelf immediately...

Page 2: ...m 8mm socket Step 3 Connect System DC Reference CO Ground Make one connection to a power system SPS NE CPL etc No connection to a stand alone remote distribution shelf Connections are to the left most position on the Load Return bus M6 lug not provided 10mm2 recommended Torque to 4 0 Nm 35 in lb 10 mm socket Step 4 Connect Shelf DC Input Connections are on the rear under covers Bus Connection to a...

Page 3: ...bus bar 2 Phillips b Position each Battery Breaker Bus Bars as required Secure with screws Torque to 2 Nm 18 in lb 2 Phillips Step 6 Connect Batteries Skip if not present Battery breaker positions are on the left end of the DIN rail Batteries connect to Battery Breakers light gray Battery Returns connect to the Battery Return bus behind the breakers Use lugs suitable to lug landings lugs not provi...

Page 4: ...at for additional Battery Breakers BAT2 etc B Connect Batteries 1 Connect Battery Return Cable to Battery Return Bus Battery Return Lug Landings M8 25 4mm 1 apart Torque to 18 Nm 13 ft lb 13mm socket 2 Verify that breaker is OFF CAUTION Verify battery voltage and polarity with a voltmeter before proceeding 3 Connect Battery Cable to lug adapter factory assembled to breaker Battery Lug Landings M8 ...

Page 5: ... DIN rail engagement a Tighten the breaker bottom connection 2 Philips Hold firmly downward and torque as labeled 4 Connect alarm wire to load breaker Note This wire will be secured to the breaker along side the load wire a Fully open the connection at breaker top 2 Philips b Choose any wire from the bundle of black wires behind the breakers Cut wire Strip 10 mm 3 8 Insert wire into breaker load c...

Page 6: ...ntroller Quick Start Guide Skip if Stand alone Distribution Step 12 Install Controller Communications Cables Skip if Stand alone Distribution Controller in Rectifier Shelf 1 Connect the communication cable between Distribution Shelf and adjacent Rectifier Shelf cable provided 2 Install other controller communications cables alarm LAN etc per Rectifier Shelf Quick Start Guide Controller in Distribu...

Page 7: ...er Shelf with controller typical J2 Alarm Inputs J4 TEMP Probe Controller Backplane J5 LAN J1 Alarm Outputs Rectifier Shelf without controller typical Controller Cable Bushing ABB Device Comm Cable Distribution Shelf to Rectifier Shelf ABB Device Comm Cable to Rectifier Shelf Bottom View ABB Device Comm Cable ABB Device Comm Cable a shipped Controller in Distribution Shelf ...

Page 8: ... Verify that all DC and Alarm connections are complete and secure Initial Power up per Rectifier Shelf Quick Start Guide If there are no alarms make required adjustments in the default settings on the controller for this installation Step 15 Configure Controller per Galaxy Pulsar Edge Controller Quick Start Guide Skip if Stand alone Distribution Controller in Rectifier Shelf Craft Port per Rectifi...

Page 9: ...nection to intra building or unexposed wiring or cabling 2 can be connected to shielded intra building cabling grounded at both ends Grounding Bonding Network Connect to an Isolated Ground Plane Isolated Bonding Network or an Integrated Ground Plane Mesh Bonding Network or Common Bonding Network Installation Environment Install in Network Telecommunication Facilities OSP or where NEC applies Batte...

Page 10: ... ordering guide Size as required by the National Electric Code NEC and or local codes Safety Tested Limits Refer to the equipment ratings to assure current does not exceed Continuous Load List 1 60 of protector rating Maximum Load List 2 typically end of discharge 80 of protector rating GMT Style Fuses Use only fuses provided with safety caps Field wired Conductors Follow all National Electric Cod...

Page 11: ... equipped with ringer modules hazardous voltages will be present on the ringer output connectors Use the following precautions in addition to proper job training and safety procedures Use only properly insulated tools Remove all metallic objects key chains glasses rings watches or other jewelry Follow Lock Out Tag Out LOTO procedures customer specified site specific or general as appropriate Disco...

Page 12: ...eed particulars shall prevail ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB...

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