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ABB IRB-M100, Product Specification

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Summary of Contents for IRB-M100

Page 1: ...ROBOTICS Product specification IRB M100 ...

Page 2: ...Trace back information Workspace Systems version a22 Checked in 2021 07 02 Skribenta version 5 4 005 ...

Page 3: ...Product specification IRB M100 Controller inside Document ID 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved Specifications subject to change without notice ...

Page 4: ...ranty by ABB for losses damage to persons or property fitness for a specific purpose or the like In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein This manual and parts thereof must not be reproduced or copied without ABB s written permission Keep for future reference Additional copies of this manual may be obtaine...

Page 5: ...to installation and commissioning 22 1 3 2 Fitting equipment on the machine 23 1 3 3 About the battery 27 1 3 4 Payload 29 1 3 5 Electrical connections 30 1 4 Maintenance 30 1 4 1 Maintenance schedule 31 1 4 2 Expected component life 33 2 Specification of variants and options 33 2 1 AGV CONFIGURATION 35 2 2 ACCESSORIES 36 2 3 WARRANTY 37 Index Product specification IRB M100 5 3HKA00000184276 001 R...

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Page 7: ...ct manual The specification is intended for Product managers and product personnel Sales and marketing personnel Order and customer service personnel Usage Product specifications are used to find data and performance about the product for example to decide which product to buy How to handle the product is described in the product manual The specification is intended for Product managers and produc...

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Page 9: ...nd performances of our IRB M100 are enabler for production lines with optimum throughput and maximum flexibility while keeping the cost down xx2000002289 Operating system The IRB M100 is equipped with the ABB OEM AGV FUNCTION PACKAGE 1 0 0 software Safety Safety standards valid for complete AGV Product specification IRB M100 9 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1...

Page 10: ... in real time the fleet of AGVs It regulates the traffic and assigns the tasks to the AGVs according to a set of parameters priority of the mission availability of the AGV proximity to the task In addition the FMS offers standard interfaces to other managements systems of the factory Manufacturing Operations Management MOM Enterprise Resource Planning ERP Warehouse Management System WMS Continues ...

Page 11: ...by embedded batteries that requires charging to maintain an optimal availability The charging station can be derivations along the main route where the AGV is ordered to navigate by the FMS for recharging or they can be directly implemented along the main route for opportunity charging during stop times Navigation infrastructure In most cases the factory floor must be equipped with navigation arti...

Page 12: ... components of IRB M100 xx2100000577 Figure 1 1 Front view of towing type xx2100000580 Figure 1 2 Carrying type Continues on next page 12 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 1 3 Main components ...

Page 13: ...1 3 Rear view xx2100000579 Figure 1 4 Inner view Continues on next page Product specification IRB M100 13 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 1 3 Main components Continued ...

Page 14: ...ne Rear Emergency Stop Button 11 Baseline Baseline TPU Plug 12 Baseline Baseline Rear Scanner 13 Baseline Baseline Rear Safety Bumper 14 Baseline Baseline Support Wheel 15 Baseline Baseline Charger Block 16 Baseline Baseline Rear Magnetic Sensor 17 Baseline Baseline Drive Wheel Left 18 Baseline Baseline Drive Wheel Right 19 Baseline Baseline RFID Sensor 20 Baseline Baseline Front Magnetic Sensor 2...

Page 15: ...the payload of the IRB M100 Payload Type 500 kg Carrying 800 N Towing force Battery and changing information Payload Type 20 to 60Ah options Battery and changing information Manual or Automatic options Optional upgrade Guidance method Magnetic tape SLAM option Travel direction 1 way or 2 way option Speed Freely programmable FlexPendant Fleet Management System 250 mm s 1500 mm s 100 m min Maximum S...

Page 16: ... edges sensors E Stop Circuit breakers for power units Circuit protection Control panel display ABB OmniCore FlexPendant option Storage conditions The table shows the allowed storage conditions for the machine Value Parameter 25 C 13 F Minimum ambient temperature 55 C 131 F Maximum ambient temperature 70 C 158 F Maximum ambient temperature less than 24 hrs Maximum 95 at constant temper ature Maxim...

Page 17: ...es of the mobile robot with the corresponding protection class Protection class Protection type IP54 Protection type Standard Power supply for the charger Value Mains 3HKA00000185663 Article number 220 380 VAC 1 phase Voltage for IRB M100 10 10 Voltage tolerance 50 60 Hz Frequency 3 Frequency tolerance Requirements foundation This AGV is intended for indoor operations only and requires a clean and...

Page 18: ...s depending on the payload Minimum turning radius Payload 0 mm No payload 500 mm 500 kg 1000 mm 1000 kg 18 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 1 4 Technical data Continued ...

Page 19: ...sign EN ISO 13849 1 2015 Safety of machinery Emergency stop Principles for design EN ISO 13850 2015 Classification of air cleanliness EN ISO 14644 1 2015i Ergonomics of the thermal environment Part 1 EN ISO 13732 1 2008 EMC Generic emission EN 61000 6 4 2007 A1 2011 IEC 61000 6 4 2006 A1 2010 EMC Generic immunity EN 61000 6 2 2005 IEC 61000 6 2 2005 Safety of machinery Electrical equipment of mach...

Page 20: ...SI RIA R15 06 Safety standard for robots and robotic equipment ANSI UL 1740 Industrial robots and robot Systems General safety require ments CAN CSA Z 434 14 20 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 2 1 Applicable standards Continued ...

Page 21: ...icable national and regional standards and regulations Safety information Before any installation work is commenced it is extremely important that all safety information is observed There are general safety aspects that must be read through as well as more specific safety information that describes the danger and safety risks when performing the procedures Product specification IRB M100 21 3HKA000...

Page 22: ...on the mobile robot The mobile robot is supplied with pin unit for fitting extra equipment For more detail information see Payload on page 27 Note When design the carrier for the extra loads the pin unit must be accessible from the upper side 22 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 2 Fitting equipment on the machine ...

Page 23: ... the figure xx2000001868 Battery Charging Station General The charger block is designed to fit with the charging system Continues on next page Product specification IRB M100 23 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 3 About the battery ...

Page 24: ...tion of the charger block is as below illustration xx2000001882 Continues on next page 24 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 3 About the battery Continued ...

Page 25: ...100000188 Recommended Battery Charging Station The following part is recommended to use for AGV s charging Type Recommended supplier Part SCD 100B 220X90 G TITANS Battery Charging Station Continues on next page Product specification IRB M100 25 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 3 About the battery Continued ...

Page 26: ...nstallation of the Battery Charging Station 480 85 X Y xx2100000189 26 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 3 About the battery Continued ...

Page 27: ...lts 221 5 221 5 384 xx2100000204 Note If the guide wheel has any interference with the extra equipment remove it If any special design is needed for your equipment please contact ABB Interface for Payload with pin unit The pin unit is designed to hook the carriage Note When design the carriage for the extra loads the pin unit must be accessible from the upper side Then the user can push the pin un...

Page 28: ...n range 961 Forward pin hook mechanism Add hole for pushing pin down manually Backward pin hook mechanism 600 30 48 12 30 344 For M5 bolts 221 5 221 5 384 xx2100000187 28 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 4 Payload Continued ...

Page 29: ...hows the connection point of the FlexPendant on the machine For details about connecting please refer to Product manual xx2000002290 Product specification IRB M100 29 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 3 5 Electrical connections ...

Page 30: ...ction Expected component life on page 31 Activities and intervals Interval Maintenance activity Equipment 12 months i Inspection Complete AGV 6 months i Inspection System fans 2000 cycle Replace Battery When needed Replace Friction plate When needed Cleaning Complete AGV When needed Cleaning FlexPendant 12 months Function test Emergency stop AGV 12 months Function test Emergency stop FlexPendant i...

Page 31: ...ication Expected component life Note Expected life Component Depending on the applica tion 5 years i The AGV i Severe chemical or thermal environments or similar environments can result in shortened life expectancy Product specification IRB M100 31 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 1 Description 1 4 2 Expected component life ...

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Page 33: ...ation Description Option Standard WiFi client AGV004 1 Charging mode Description Option Manual Charging AGV005 1 Automatic Charging AGV005 2 Coupling device Description Option Shotpin x1 4 guiding rollers AGV006 1 Shotpin x1 AGV006 2 Battery Description Option 48V20Ah AGV007 1 48V50Ah AGV007 2 48V60Ah AGV007 3 Market Description Option AMEA Market AGV009 1 Continues on next page Product specificat...

Page 34: ...rrying AGV010 3 Requirements Option AGV010 1 must select with option AGV006 1 Option AGV010 2 must select with option AGV006 2 34 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 2 Specification of variants and options 2 1 AGV CONFIGURATION Continued ...

Page 35: ... Unit ABB Omnicore vNext AGV201 1 AGV Identification Description Option Label Displaying AGV Unique ID AGV202 1 Product specification IRB M100 35 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 2 Specification of variants and options 2 2 ACCESSORIES ...

Page 36: ... warranty W001 1 18 months warranty W001 2 24 months warranty W001 3 30 months warranty W001 4 36 Product specification IRB M100 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved 2 Specification of variants and options 2 3 WARRANTY ...

Page 37: ...1 intervals for maintenance 30 M maintenance intervals 30 maintenance schedule 30 P payload 15 R requirements on foundation 17 S schedule of maintenance 30 standards ANSI 20 CAN 20 EN 19 EN IEC 19 EN ISO 19 W weight 15 Product specification IRB M100 37 3HKA00000184276 001 Revision A Copyright 2021 ABB All rights reserved Index ...

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Page 40: ... 47 22 87 2000 ABB Engineering Shanghai Ltd Robotics Discrete Automation No 4528 Kangxin Highway PuDong District SHANGHAI 201319 China Telephone 86 21 6105 6666 ABB Inc Robotics Discrete Automation 1250 Brown Road Auburn Hills MI 48326 USA Telephone 1 248 391 9000 abb com robotics 3HKA00000184276 001 Rev A en Copyright 2021 ABB All rights reserved Specifications subject to change without notice ...

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