ABB InCharge Terra AL2-40-240-T1-WC1R Installation Manual Download

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Table of contents

– 05

About this document

- Function of this document

- Target group

- How to use this document

- General symbols and signal words

- Related documents

- Abbreviations

- Terminology

– 08

Safety

- Liability

- Required qualifications for the

installation engineer

- Personal protective equipment

- FCC compliance statement

- Industry Canada compliance statement

- General safety instructions

- Signs on the EVSE

- Discard the EVSE or parts of the EVSE

- Safety instructions for earthing

- Special safety instructions

- Additional important safety instructions

– 15

Description

- Intended use

- External components

- Product label

- LED indicators

- Display (for display models only)

- Internal components

– 17

Installation

- In the box

- Required tools for installation

- General installation procedure

- Unpack the EVSE

Site preparation

- Select the site

- Prepare the site

- Space requirements for installation

– 20

Mechanical installation

- General mechanical installation

procedure

- Prepare the holes for the mounting

screws

- Move the holster inlet

- Install the mounting screws

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TA B L E O F CO N T EN T S

→

N E X T C H A P T ER

Summary of Contents for InCharge Terra AL2-40-240-T1-WC1R

Page 1: ...er optimized charging today and well into the future Key Benefits and Features Flexible high quality design Universal PHEV and BEV charging Easy siting and installation Rugged NEMA Type 4 enclosure fo...

Page 2: ...6J Modbus RTU RS485 energy meter or local controller connection Modbus TCP IP local controller connection Network Connection 4G LTE WCDMA Ethernet RJ45 with daisy chain Ethernet op tion Wifi Bluetoot...

Page 3: ...INSTALLATION MANUAL Terra AC wallbox UL 40 80 A...

Page 4: ...EVSE Safety instructions for earthing Special safety instructions Additional important safety instructions 09 15 Description Intended use External components Product label LED indicators Display for...

Page 5: ...nsert the Ethernet conduit Insert and connect the Ethernet cable Insert the smart meter communication conduit Insert and connect the wires for the smart meter communication Insert the Nano M2M SIM car...

Page 6: ...uction this can cause damage to the EVSE or to property Note A note gives more data to make it easier to do the steps for example Information about the condition of the EVSE before you start the proce...

Page 7: ...the manufacturer to do a remote check on the correct operation of the EVSE Cabinet Enclosure of the EVSE including the components on the inside Contractor Third party that the owner or site operator h...

Page 8: ...ainst any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information The manufacturer is not liable for damages and or losses related to such secu...

Page 9: ...used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equ...

Page 10: ...nsert the AC input conduit page 22 For the torque requirements for the screws of the terminal block for the AC power refer to chapter Technical data page 34 SAVE THESE INSTRUCTIONS Note It is possible...

Page 11: ...Technical data page 32 Only use the EVSE with accessories that the manufacturer provides or that obey the local rules The EVSE AC input is intended for a hardwired installation that complies with the...

Page 12: ...s of the EVSE and the charge session E RFID reader To authorize the start or stop of a charging session with an RFID card F LED indicators To show the status of the EVSE and the charge session G Holst...

Page 13: ...D Product model number E Barcode with the serial number of the EVSE F Barcode with the part number of the EVSE G Power rating of the EVSE NEMA enclosure type ambient temperature H Mass of the EVSE I A...

Page 14: ...No car connected Flashing A car is connected waiting for authorization Internet connection LED On Connected to the internet Off Not connected to the internet Flashing The internet connection is set up...

Page 15: ...8 02 2022 08 17 AM 28 02 2022 11 16 AM 55 122 kWh 02 59 02 28 2022 11 16 AM Start and end time Energy delivered and duration of the charge session Charging completed screen Display wakeup functionalit...

Page 16: ...Disconnect the charge cable and connect it again Total 080 378 kWh SN TACW1945021P4609 02 28 2022 11 16 AM 0x0010 v 1 5 2 Error code Contact your service provider Total 080 378 kWh SN TACW1945021P4609...

Page 17: ...gement makes sure that the available capacity of the building or home is not exceeded A number of devices share a grid connection that has a maximum capacity The total power demand of the devices that...

Page 18: ...ver Philips P3 screwdriver Elements Number of copies EVSE 1 QSG ABB Terra AC Wallbox Ready Set Charge 1 RFID card 1 Installation template 1 Anchors 0 39 x 3 14 in 10 x 80 mm 4 Screws 0 23 x 2 95 in 6...

Page 19: ...ge 21 5 Install the cabinet cover 6 Do the commissioning procedure Refer to chapter General commissioning procedure page 28 Unpack the EVSE 1 Open the box 2 Take out the EVSE and including parts like...

Page 20: ...power supply is available For the power supply specifications refer to chapter Technical data page 32 3 Obey the space requirements Refer to Table 12 Space requirements for installation on this page Z...

Page 21: ...the mounting holes General mechanical installation procedure Note The mounting screws and Anchors that are included in the delivery are serviceable for a brick wall If you want to mount the EVSE on a...

Page 22: ...chors For the specification refer to chapter Technical data page 32 Move the holster inlet Step 1 Step 2 A Procedure 1 Remove 2 screws and remove the front cover 2 Remove 11 screws and remove the main...

Page 23: ...page 16 Mounting screws Smart meter with ModBus RTU interface Wire for RS485 Ethernet cable AC input cable 1 phase AC input conduit Table 21 Preliminary requirements Procedure 1 Install the AC input...

Page 24: ...B A A Insert the AC input cable and install the cold pressed terminal for PE Procedure 1 Strip the PE wire For the specification refer to chapter Technical data page 32 2 Insert the PE wire into the c...

Page 25: ...ews A to the correct torque For the specification refer to chapter Technical data page 32 1 2 mm 0 1 mm Install the cold pressed terminal for L1 L2 option 2 Procedure 1 Strip the wires For the specifi...

Page 26: ...he specification refer to chapter Technical data page 32 3 Install the protect cover E Insert the Ethernet conduit Procedure 1 Remove the conduit enclosure plug A from the EVSE 2 Put the Ethernet cond...

Page 27: ...cket B Refer to section Internal components page 15 2 Connect the Ethernet cable either to a PC router or gateway or to the previous EVSE in a chain C 3 If you connect EVSEs in a daisy chain put the R...

Page 28: ...Connect the positive wire C b Connect the negative wire D c If the smart meter has a common isolated ground for shielded wire connect the wire E 3 Tighten the screws to the correct torque For the spe...

Page 29: ...to different number for different current limit Rotary switch set current limit B A Position of switch Current limit 0 80 A 1 64 A 2 56 A 3 48 A 4 40 A 5 32 A 6 24 A 7 16 A 8 10 A 9 Not used switch li...

Page 30: ...u work with electricity The power supply comes on A series of self checks start to make sure that the EVSE works correctly and safely If the EVSE detects a problem the error LED comes on 4 Open the Te...

Page 31: ...tage from the grid is not more than specified Under voltage 0x0010 The voltage on the power input is not sufficient Make sure that the voltage from the grid is not less than specified Over current 0x0...

Page 32: ...s communication is lost Do a check on the connection of the wires and the polarity Do a check if all addresses are unique Do a check if the baud rate is the same as the other device or meter Do a chec...

Page 33: ...EV charge cable If necessary connect the EV charge cable There is a problem with the ChargerSync app or the RFID card Make sure that the user has registered in the ChargerSync app Make sure that you...

Page 34: ...ge integrated surge protection Ground fault circuit interrupter Integrated 20 mA AC CCID no addiontal required Overvoltage category III Energy metering Revenue grade energy meter Class B 2 Rotary swit...

Page 35: ...ems Android 4 4 or higher iOS8 or higher RFID ISO IEC 14443A MIFARE Classic 1K and 4K memory Available configurable contacts 1 input 1 output Configurable output contact rated load 250 VAC or 30 VDC m...

Page 36: ...ns AC input mechanical lug Strip length 0 55 in 14 mm supported range 8 2 AWG 8 36 35 mm AC input cold pressed ring terminal 80A Strip length 0 55 in 14 mm 2 AWG 35 mm AC input cold pressed ring termi...

Page 37: ...ions Dedicated upstream protection device s Breaker EVSE internal Ground Fault Protection 20 mA AC Upstream overcurrent protection breaker Breaker rating see table above Tripping characteristics type...

Page 38: ...cover non display no ABB logo UL 40 80 A 2 screws included SER Front cover non display models no ABB logo UL 40 80 A ABB6AGC109709 Front cover display no ABB logo UL 40 80 A 2 screws included SER Fro...

Page 39: ...therlands Contact data The local representative of the manufacturer can give you support on the EVSE You can find the contact data here https emobility abb com Copyright 2022 ABB All rights reserved S...

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ABB InCharge Terra AL2-40-240-T1-WC1R, Installation Manual

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