ABB ILUJ000004-BLE Instructions Manual Download Page 5

All connectors must be dry and clear of any contamination 
before  installation.  Unused  terminals  should  be  properly 
terminated  to  prevent  possible  contamination.  Follow  the 
manufacturer’s  instructions  and  warnings  on  the  use  of 
these terminations. 

9.1.2 Porcelain Bushings 

High  or  medium  voltage  porcelain  bushings  (when 
provided) are externally clamped, gasketed bushings with 
eyebolt-type  or  spade-type  terminals.  Attachment  lugs 
(when provided) are supplied to mate with applicable cable 
sizes.   

9.2 Fuses 

For Unit Substations, fuses are typically provided 

in the adjoining high or medium voltage section or in the 
adjoining low voltage section.

9.3  HIGH  VOLTAGE  SWITCHES

  For  Unit  Substations, 

high voltage or medium voltage line switches are typically 
provided in the adjoining high or medium voltage section.

9.3.3 Tap Changer  

 
WARNING: 

DE-ENERGIZE  THE  TRANSFORMER 

BEFORE  OPERATING  THE  TAP  CHANGER. 
FAILURE TO DO SO CAN CAUSE SEVERE INJURY, 
DEATH OR PROPERTY DAMAGE. 

 
The tap changer provides a means of changing the voltage 
ratio  of  a  transformer.  The  transformers  are  normally 
supplied  with  an  externally  operated  high  voltage  tap 
changer,  located  on  the  front  panel  of  the  transformer. 
(refer to Fig. 11): 

A.  De-energize the transformer. 

B.  Back out the locking screw until it is clear of the locking 

hole. 

C.   Turn the handle to the desired tap position. 

D.   Tighten the locking screw to minimize the possibility of 

unintentional movement. 

Some  large-size  units  are  furnished  with  a  power-
transformer tap changer drive which requires pulling of a 
locking pin and a full turn of the handle for each change in 
tap position. 

 
Fig. 11 

 
9.3.4 Dual Voltage Switch  

 

WARNING: 

DE-ENERGIZE THE TRANSFORMER 

BEFORE OPERATING THE DUAL VOLTAGE SWITCH. 
FAILURE TO DO SO CAN CAUSE SEVERE INJURY, 
DEATH OR PROPERTY DAMAGE. 

 
WARNING: 

WHEN CHANGING VOLTAGE POSITION, 

FUSES MAY HAVE TO BE REPLACED WITH THOSE 
OF THE PROPER RATINGS.THE USE OF AN 
IMPROPERLY RATED FUSE CAN CAUSE SEVERE 
INJURY, DEATH OR PROPERTY DAMAGE. 

 
On a dual voltage switch, Position 1 is the low or multiple 
connected  position  while  Position  2  is  the  high  or  series 
connected position. To change the voltage position, proceed 
as follows (refer to Figure 12): 

A.  De-energize the transformer. 

B.  Back out the locking screw until it is clear of the locking 

hole. 

C.   Pull out on the handle until it will rotate. 

D.   Rotate the handle to the new position. 

E.  Release the handle. 

F.  Tighten the locking screw to minimize the possibility of 

unintentional movement. 

Page 5

Summary of Contents for ILUJ000004-BLE

Page 1: ... TO INSTALL MAINTAIN OPERATE OR SERVICE THE TRANSFORMER FAILURE TO FOLLOW INSTRUCTIONS CAN CAUSE SEVERE INJURY DEATH OR PROPERTY DAMAGE Keep this Instruction Book available to those responsible for the installation maintenance operation and service of the transformer Safety as defined in this Instruction Book involves two conditions Personal injury 1 Product or property damage 2 SEE IMPORTANT DISC...

Page 2: ...et wrench as used widely in the utility industry 4 0 EXTERNAL INSPECTION WARNING THE OIL MUST BE AT THE PROPER LEVEL 25 C LEVEL BEFORE VOLTAGE IS APPLIED TO THE TRANSFORMER FAILURE TO MAINTAIN THE PROPER OIL LEVEL CAN CAUSE SEVERE PERSONAL INJURY DEATH OR SUBSTANTIAL PROPERTY DAMAGE The oil level should be checked by inspecting the liquid level gauge Any unit which does not have the proper oil lev...

Page 3: ...egrees as a greater tilt will cause deviations in liquid level near live parts pressure relief devices or other accessories specifically located at or near the 25 degree C liquid level CAUTION DEVIATIONS FROM SPECIFIED OIL LEVEL CAN INCREASE THE POSSIBILITY OF A DISRUPTIVE FAILURE Unit substation transformers must be adequately anchored and secured to the pad When seismic conditions are specified ...

Page 4: ...ergized transformer make sure that any protective or insulating barriers are in place the air terminal chamber is completely closed and all locking provisions are properly installed The following procedure should be used to assure air terminal chamber security A Close the left door and secure it in place with the captive bolts supplied pentahead or hexhead B Close the right door and secure it in p...

Page 5: ...cated on the front panel of the transformer refer to Fig 11 A De energize the transformer B Back out the locking screw until it is clear of the locking hole C Turn the handle to the desired tap position D Tighten the locking screw to minimize the possibility of unintentional movement Some large size units are furnished with a power transformer tap changer drive which requires pulling of a locking ...

Page 6: ...e the transformer other than those shown on the nameplate 9 10 Control Cabinet WARNING THE CONTROL CABINET CONTAINS CONTROL VOLTAGE AND ELECTRICAL POWER FOR COOLING FAN OPERATION ENSURE THAT CABINET IS ADEQUATELY GROUNDED AND ALWAYS REMOVE THE CONTROL CABINET POWER SUPPLY PRIOR TO PERFORMING WORK INSIDE THE CONTROL CABINET EQUIPMENT OR CONNECTED ACCESSORIES FAILURE TO DO SO COULD RESULT IN SEVERE ...

Page 7: ...e overload Planned overloading should be in accordance with the ANSI Loading Guide C57 91 When adding oil to the transformer the owner should take the necessary precautions so that PCB contamination is not introduced WARNING OIL SAMPLES SHOULD BE TAKEN FROM THE TRANSFORMER ONLY AFTER DE ENERGIZING AND MANUALLY VENTING THE TRANSFORMER FAILURE TO DO SO CAN CAUSE SEVERE INJURY DEATH OR PROPERTY DAMAG...

Page 8: ...formers THIS INFORMATION SHOULD NOT BE CONSIDERED TO BE ALL INCLUSIVE OR COVERING ALL CONTINGENCIES NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSEORMERCHANTABILITY ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS DESCRIPTIONS AND SAFETY NOTATIONS CONTAINED HEREIN In no event will ABB be responsible to...

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