ABB ILUJ000004-BLE Instructions Manual Download Page 3

5.0 INTERNAL TANK INSPECTION

 
WARNING: 

ALWAYS  VENT  THE  TRANSFORMER 

BY FOLLOWING THE INSTRUCTIONS IN SECTION 
7.3.  FAILURE  TO  DO  SO  CAN  CAUSE  SEVERE 
PERSONAL  INJURY,  DEATH  OR  SUBSTANTIAL 
PROPERTY DAMAGE . 

 
CAUTION: 

WHEN  A TRANSFORMER  IS  OPENED, 

TAKE  ACTION  TO  PREVENT  ENTRANCE  OF 
MOISTURE  OR  FOREIGN  OBJECTS.  MOISTURE, 
DIRT OR FOREIGN OBJECTS CAN WEAKEN THE 
INSULATION OF A TRANSFORMER AND GREATLY 
SHORTEN ITS LIFE. 

 
The transformer covered by this instruction is shipped ready 
for  installation  and  does  not  require  internal  inspection; 
however,  if  the  transformer  must  be  opened,  prevent  the 
entrance of moisture or other foreign material

 

6.0 STORAGE 

The  transformer  should  be  stored  completely  assembled 
(tank  sealed  and  cabinetry  closed)  as  though  it  were 
energized  and  at  its  permanent  location.  Transformers 
should  not  be  stacked  on  top  of  one  another,  and  care 
must  be  exercised  to  prevent  submersion  in  water.  The 
transformer should be stored on a solid, level foundation. 

In  the  event  a  transformer  is  to  be  held  in  storage  for  a 
period  in  excess  of  one  (1)  year,  it  is  recommended  the 
space above the oil be pressurized with dry air to two (2) 
to three (3) psig. This will prevent moisture ingress due to 
negative pressure. 

The  transformer  will  be  ready  for  service  at  any  time 
provided it has received the inspections outlined in Sections 
4.0 and Section 7.0 thru 7.7.

 

7.0 INSTALLATION 

Installation  should  comply  with  the  latest  edition  of  the 
National Electrical Code and other applicable local building 
codes. 

7.1 Mounting 

 
WARNING : 

FAILURE TO PROPERLY MOUNT THE 

TRANSFORMER  CAN  CAUSE  SEVERE  INJURY, 
DEATH OR PROPERTY DAMAGE. 

 
The  transformers  should  be  mounted  on  a  flat  level  pad 
strong  enough  to  support  the  weight  of  the  transformer. 
The unit should not be tilted in any direction greater than 
1.5 degrees, as a greater tilt will cause deviations in liquid 
level  near  live  parts,  pressure  relief  devices,  or  other 
accessories specifically located at or near the 25 degree 
C liquid level. 

 
CAUTION: 

DEVIATIONS  FROM  SPECIFIED  OIL 

LEVEL  CAN  INCREASE THE  POSSIBILITY  OF  A 
DISRUPTIVE FAILURE. 

Unit substation transformers must be adequately anchored 
and  secured  to  the  pad.  When  seismic  conditions  are 
specified,  heavy  duty  seismic  anchors  are  necessary  to 
meet seismic conditions. (Refer to Fig. 3). 

7.2 Location 

These  transformers  either  contain  flammable  insulating 
mineral  oil  fluid  or  less  flammable  seed  oil.  Refer  to  the 
nameplate for the specific fluid that is provided. 

For transformers that contain mineral oil which is considered 
a flammable fluid, transformer failure can cause fire and/
or  explosion. This  possibility  should  be  considered  when 
locating these transformers in close proximity to buildings 
or  public  thoroughfares.  Refer  to  the  latest  edition  of  the 
National Electrical Code and local building codes. 

7.3 Venting 

Vent  the  transformer  by  manually  operating  the  pressure 
relief  device  provided. The  transformer  should  be  vented 
before it is energized if it has been pressurized for leak test 
or if the unit has been opened and resealed. 

 
7.4 Grounding 

 
WARNING: 

THE  TRANSFORMER  MUST  BE 

PROPERLY  GROUNDED  PRIOR TO  ENERGIZING. 
FAILURE  TO  PROPERLY  GROUND  CAN  CAUSE 
SEVERE INJURY OR DEATH. 

 
A good, permanent low impedance ground connection must 
be made to the tank by using the ground pad(s) provided 
near the bottom of the tank for this purpose. 

Transformers  which  are  designed  for  use  on  a  grounded 
wye system, that is, one having a solidly grounded neutral, 
must have the tank and other available neutrals permanently 
and solidly grounded to the common neutral of the system 
before the transformer is energized.

When supplied neutral grounding resistors are designed to 
ground the low voltage system. Ensure that final mounting 
is  complete  and  proper  electrical  connections  are  made 

Page 3

Summary of Contents for ILUJ000004-BLE

Page 1: ... TO INSTALL MAINTAIN OPERATE OR SERVICE THE TRANSFORMER FAILURE TO FOLLOW INSTRUCTIONS CAN CAUSE SEVERE INJURY DEATH OR PROPERTY DAMAGE Keep this Instruction Book available to those responsible for the installation maintenance operation and service of the transformer Safety as defined in this Instruction Book involves two conditions Personal injury 1 Product or property damage 2 SEE IMPORTANT DISC...

Page 2: ...et wrench as used widely in the utility industry 4 0 EXTERNAL INSPECTION WARNING THE OIL MUST BE AT THE PROPER LEVEL 25 C LEVEL BEFORE VOLTAGE IS APPLIED TO THE TRANSFORMER FAILURE TO MAINTAIN THE PROPER OIL LEVEL CAN CAUSE SEVERE PERSONAL INJURY DEATH OR SUBSTANTIAL PROPERTY DAMAGE The oil level should be checked by inspecting the liquid level gauge Any unit which does not have the proper oil lev...

Page 3: ...egrees as a greater tilt will cause deviations in liquid level near live parts pressure relief devices or other accessories specifically located at or near the 25 degree C liquid level CAUTION DEVIATIONS FROM SPECIFIED OIL LEVEL CAN INCREASE THE POSSIBILITY OF A DISRUPTIVE FAILURE Unit substation transformers must be adequately anchored and secured to the pad When seismic conditions are specified ...

Page 4: ...ergized transformer make sure that any protective or insulating barriers are in place the air terminal chamber is completely closed and all locking provisions are properly installed The following procedure should be used to assure air terminal chamber security A Close the left door and secure it in place with the captive bolts supplied pentahead or hexhead B Close the right door and secure it in p...

Page 5: ...cated on the front panel of the transformer refer to Fig 11 A De energize the transformer B Back out the locking screw until it is clear of the locking hole C Turn the handle to the desired tap position D Tighten the locking screw to minimize the possibility of unintentional movement Some large size units are furnished with a power transformer tap changer drive which requires pulling of a locking ...

Page 6: ...e the transformer other than those shown on the nameplate 9 10 Control Cabinet WARNING THE CONTROL CABINET CONTAINS CONTROL VOLTAGE AND ELECTRICAL POWER FOR COOLING FAN OPERATION ENSURE THAT CABINET IS ADEQUATELY GROUNDED AND ALWAYS REMOVE THE CONTROL CABINET POWER SUPPLY PRIOR TO PERFORMING WORK INSIDE THE CONTROL CABINET EQUIPMENT OR CONNECTED ACCESSORIES FAILURE TO DO SO COULD RESULT IN SEVERE ...

Page 7: ...e overload Planned overloading should be in accordance with the ANSI Loading Guide C57 91 When adding oil to the transformer the owner should take the necessary precautions so that PCB contamination is not introduced WARNING OIL SAMPLES SHOULD BE TAKEN FROM THE TRANSFORMER ONLY AFTER DE ENERGIZING AND MANUALLY VENTING THE TRANSFORMER FAILURE TO DO SO CAN CAUSE SEVERE INJURY DEATH OR PROPERTY DAMAG...

Page 8: ...formers THIS INFORMATION SHOULD NOT BE CONSIDERED TO BE ALL INCLUSIVE OR COVERING ALL CONTINGENCIES NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSEORMERCHANTABILITY ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS DESCRIPTIONS AND SAFETY NOTATIONS CONTAINED HEREIN In no event will ABB be responsible to...

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