background image

 

 

 

 

  

ABB Inc. 

 

 

 

 

 

Instruction Booklet Distribution Transformers 

 

Jefferson City, MO 

 

 

ISO 9001 Certified 

I.B. 46-060-1, Section E

ILUJ000004-BLE

Effective: January, 2008

Instructions for Secondary

Unit Substation Transformers

150-3000 KVA, Three Phase

1.0 INTRODUCTION 

These  instructions  apply  to  liquid  filled  secondary  unit 
substation  transformers  manufactured  by  the  ABB 
Transformer Facility at Jefferson City, Missouri. 

Secondary  Unit  Substations  are  typically  composed  of 
three  (3)  major  sections:  the  high  or  medium  voltage 
section;  transformer  section;  and  low  voltage  section. 
These sections can be close coupled whereby the sections 
are bolted directly together to form a single line of electrical 
equipment  or  the  sections  can  be  separated  by  distance 
and connected by conduits or electrical buss work. These 
instructions only apply to the transformer section. Please 
refer  to  instruction  books  for  adjoining  sections  where 
applicable.

The  transformers  described  herein  are  designed  for  the 
conditions  normally  encountered  on  electric  utility  power 
distribution  systems.  As  such,  they  are  suitable  for  use 
under  the  “usual  service  conditions”  described  in  ANSI 
C57.12.00  (General  Requirements  for  Liquid-Immersed 
Distribution, Power and Regulating Transformers). All other 
conditions are considered unusual service and should be 
avoided. 

2.0 SAFETY 

WARNING: 

READ  THIS  INSTRUCTION  BOOK 

CAREFULLY 

BEFORE 

ATTEMPTING 

TO 

INSTALL,  MAINTAIN,  OPERATE  OR  SERVICE 
THE  TRANSFORMER.  FAILURE  TO  FOLLOW 
INSTRUCTIONS  CAN  CAUSE  SEVERE  INJURY, 
DEATH, OR PROPERTY DAMAGE. 

 
Keep this Instruction Book available to those responsible 
for the installation, maintenance, operation, and service of 
the transformer. Safety as defined in this Instruction Book 
involves two conditions: 

Personal injury. 

Product or property damage. 

SEE IMPORTANT “DISCLAIMER OF WARRANTIES AND 
LIMITATION OF LIABILITY” ON PAGE 8. 

Safety  notations,  intended  to  alert  personnel  of  possible 
personal  injury,  death  or  property  damage,  have  been 
inserted in the instructional text prior to the step in which 
the condition is cited. These safety notations are headed by 
one of three intensity levels which are defined as follows:  

DANGER 

– Immediate hazard which 

will 

cause severe personal injury, death, or 

substantial property damage.  

WARNING 

– Hazard or unsafe practice 

which 

can 

cause severe personal injury, death or 

substantial property damage.  

CAUTION 

– Hazard or unsafe practice 

which will or can cause minor personal injury or 
minor property damage. 

 
The transformer should be operated and serviced only by 
competent  personnel,  familiar  with  good  safety  practices. 
These instructions are written for such personnel and are 
not  intended  as  a  substitute  for  adequate  training  and 
experience in the use of this equipment. Should clarification 
or further information be required, or should problems arise 
which are not covered sufficiently for the user’s purpose, 
refer the matter to ABB Inc. When communicating with ABB 
regarding  the  product  covered  by  this  Instruction  Book, 

Summary of Contents for ILUJ000004-BLE

Page 1: ... TO INSTALL MAINTAIN OPERATE OR SERVICE THE TRANSFORMER FAILURE TO FOLLOW INSTRUCTIONS CAN CAUSE SEVERE INJURY DEATH OR PROPERTY DAMAGE Keep this Instruction Book available to those responsible for the installation maintenance operation and service of the transformer Safety as defined in this Instruction Book involves two conditions Personal injury 1 Product or property damage 2 SEE IMPORTANT DISC...

Page 2: ...et wrench as used widely in the utility industry 4 0 EXTERNAL INSPECTION WARNING THE OIL MUST BE AT THE PROPER LEVEL 25 C LEVEL BEFORE VOLTAGE IS APPLIED TO THE TRANSFORMER FAILURE TO MAINTAIN THE PROPER OIL LEVEL CAN CAUSE SEVERE PERSONAL INJURY DEATH OR SUBSTANTIAL PROPERTY DAMAGE The oil level should be checked by inspecting the liquid level gauge Any unit which does not have the proper oil lev...

Page 3: ...egrees as a greater tilt will cause deviations in liquid level near live parts pressure relief devices or other accessories specifically located at or near the 25 degree C liquid level CAUTION DEVIATIONS FROM SPECIFIED OIL LEVEL CAN INCREASE THE POSSIBILITY OF A DISRUPTIVE FAILURE Unit substation transformers must be adequately anchored and secured to the pad When seismic conditions are specified ...

Page 4: ...ergized transformer make sure that any protective or insulating barriers are in place the air terminal chamber is completely closed and all locking provisions are properly installed The following procedure should be used to assure air terminal chamber security A Close the left door and secure it in place with the captive bolts supplied pentahead or hexhead B Close the right door and secure it in p...

Page 5: ...cated on the front panel of the transformer refer to Fig 11 A De energize the transformer B Back out the locking screw until it is clear of the locking hole C Turn the handle to the desired tap position D Tighten the locking screw to minimize the possibility of unintentional movement Some large size units are furnished with a power transformer tap changer drive which requires pulling of a locking ...

Page 6: ...e the transformer other than those shown on the nameplate 9 10 Control Cabinet WARNING THE CONTROL CABINET CONTAINS CONTROL VOLTAGE AND ELECTRICAL POWER FOR COOLING FAN OPERATION ENSURE THAT CABINET IS ADEQUATELY GROUNDED AND ALWAYS REMOVE THE CONTROL CABINET POWER SUPPLY PRIOR TO PERFORMING WORK INSIDE THE CONTROL CABINET EQUIPMENT OR CONNECTED ACCESSORIES FAILURE TO DO SO COULD RESULT IN SEVERE ...

Page 7: ...e overload Planned overloading should be in accordance with the ANSI Loading Guide C57 91 When adding oil to the transformer the owner should take the necessary precautions so that PCB contamination is not introduced WARNING OIL SAMPLES SHOULD BE TAKEN FROM THE TRANSFORMER ONLY AFTER DE ENERGIZING AND MANUALLY VENTING THE TRANSFORMER FAILURE TO DO SO CAN CAUSE SEVERE INJURY DEATH OR PROPERTY DAMAG...

Page 8: ...formers THIS INFORMATION SHOULD NOT BE CONSIDERED TO BE ALL INCLUSIVE OR COVERING ALL CONTINGENCIES NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSEORMERCHANTABILITY ORWARRANTIESARISINGFROMCOURSEOFDEALINGORUSAGEOFTRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS DESCRIPTIONS AND SAFETY NOTATIONS CONTAINED HEREIN In no event will ABB be responsible to...

Reviews: