ABB HF Series Manual Download Page 3

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E LEC TRON I C COM PAC T STA RTE R

| M A N UA L

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Table of contents

1 Product overview

Benefits

Product combinations

Explanation of terminals

2 Safety and conformity

General safety arrangements

Safety arrangements in explosive areas

Conformity 15

3 Functions

Direct on-line starters

Reversing starters

Setting the nominal current

4 Motor protection

Thermal overload protection

5 Installation and de-installation

Commissioning the terminals

Main and load terminal connection

Control terminals

Summary of Contents for HF Series

Page 1: ...MANUAL Electronic compact starter HF range...

Page 2: ...echnology ABB s 22 5 mm wide HF Series provides direct on line and reversing motor starter protects against overload phase failures and phase asymmetry A safety range supports the devices use in safet...

Page 3: ...reas 15 Conformity 15 3 Functions 16 Direct on line starters 17 Reversing starters 20 Setting the nominal current 24 4 Motor protection 26 Thermal overload protection 27 Phase asymmetry 28 Phase failu...

Page 4: ...akes 43 Motors with a 230 V AC brake 43 Motors with a 400 V AC brake 44 8 Typical circuits for HF range types with integrated emergency stop 45 Prevention of cross error circuit 45 Wiring standard var...

Page 5: ...unctioning with safety related components Definition In this manual HF range and Electronic Compact Starter ECS refer to all variants of ABB s electronic compact starters They complement ABB s motor s...

Page 6: ...ombines two technologies Semiconductors switch the motor on and off with bypass relays used while the motor is running A microcontroller ensures the right interaction between the components shown in f...

Page 7: ...the motor is switched off by de energizing V1 and V2 so that the current equals zero At the end the K1 and K2 relays are opened 03 Equivalent circuit diagram 3 04 Equivalent circuit diagram 4 Hybrid...

Page 8: ...es with SIL 3 PL e safety standards Extend the life of your equipment and reduce maintenance costs with service lives that are ten times higher than electromechanical solutions Up to 75 reduced time i...

Page 9: ...Switch CE4P 10R 02 1SFA619551R1051 Interlocking switch Switch Two position selector switch M2SS5 10B 1SFA611204R100X Modular holder MCBH 00 1SFA611605R1100 NO modular contact block 2 pc MCB 10 1SFA61...

Page 10: ...al current Ie of the motor Potentiometer for the rated operational current Ie of the motor 6 PWR LED PWR LED green PWR LED green 7 ERR LED ERR LED red ERR LED red 8 Iadj LED Iadj LED yellow Iadj LED y...

Page 11: ...rcuit input terminal must be connected with the 3 phase supply network Please also establish short circuit protection LED status indicators of DOLE and ROLE types No Indication HFxx DOLE 24 V DC HFxx...

Page 12: ...ally manually and remotely using these terminals For manual reset press the reset button Remote reset requires the connection of a button N O contact between MAN an RES terminals Establish an electric...

Page 13: ...atch for fixation on DIN rail 07 HMI of R type Additional explanation No 1 The input terminal for the control supply voltage is 24 V DC Its reference potential is the terminal immediately next to it l...

Page 14: ...electrical switching devices are operating If the Automatic RESET mode is used the load is switched on again after the cooling time has elapsed if a control signal is still present The cooling time i...

Page 15: ...File E191658 The DOLE and ROLE types with emergency stop integrated are in accordance with ATEX SIL 3 and PL e Safe shutdown Safety Integrity Level according to IEC 61508 1 SIL 3 Motor protection Safe...

Page 16: ...tronic overload protection Emergency switching off 1SAT116000R1011 HF0 6 ROLE 24VDC X X X X 1SAT126000R1011 HF2 4 ROLE 24VDC X X X X 1SAT146000R1011 HF9 ROLE 24VDC X X X X 1SAT115000R1011 HF0 6 ROL 24...

Page 17: ...n as an error and the device indicates a fault Please use a frequency of 50 60 Hz 3 1 Direct on line starters All listed products can be used as direct on line starters Versions with HFxx DOLE 24VDC i...

Page 18: ...ESET via button or re mote acknowledgement point The following diagram shows an exemplary voltage characteristic for direct on line starters Please note that this is a simplified diagram 09 Voltage ch...

Page 19: ...has elapsed if a con trol signal is still present The HMI of the DOLE device is described in chapter 1 9 2 The following figure 11 shows the corresponding drawing for the device The main difference t...

Page 20: ...voltage applied in terminal L must be 19 2 V to switch the motor on in reverse running left rotation 9 6 V to switch the motor off The control input voltage applied in terminal R must be 19 2 V to swi...

Page 21: ...or is switched on reverse running t11 UL threshold low motor is switched off t13 UR and UL threshold high motor is switched on forward running t15 UR threshold low motor is switched off t17 UR thresho...

Page 22: ...22 ELECTRONIC COMPACT STARTER MANUAL 13 Voltage characteristic of reversing starter...

Page 23: ...OLE device is described in chapter 1 10 2 The following figure 15 shows the corresponding block diagram for the device 15 Circuit diagram of ROLE types MAN RES AUT RESET 2 1 L1 3 L2 5 L3 2 T1 4 T2 6 T...

Page 24: ...he nominal current is specified in 16 stages as shown in the following table 5 Setting the nominal overload current and on the side of the device The four LEDs signal the set current 3 Store this valu...

Page 25: ...1 1 0 320 1 17 5 1 0 0 0 0 355 1 33 5 5 1 0 0 1 0 390 1 48 6 0 1 0 1 0 0 425 1 63 6 5 1 0 1 1 0 460 1 79 7 0 1 1 0 0 0 495 1 94 7 5 1 1 0 1 0 530 2 09 8 0 1 1 1 0 0 565 2 25 8 5 1 1 1 1 0 600 2 40 9 T...

Page 26: ...o No Table 7 HF Types with motor protection functions The following table 8 shows the rated operational current AC 51 and AC 53a for the HF range The maximum load important for overload protection can...

Page 27: ...chover contact will be switched This functions protects against stall and jam Function principle thermal calculation method The electronics continuously calculate a model of the thermal load on the mo...

Page 28: ...and overload protection integrated Example Manual error acknowledgment after phase asymmetry tripping The device can be manually reset in two different ways by pressing the reset button in front of t...

Page 29: ...ON Internal error Internal device error device replacement required ON ON OFF OFF Not possible External error in the controller or I O devices maintenance requirement Motor protection function The mo...

Page 30: ...otor protection function The motor current is higher than the nominal motor current specification e g Class 10A Cooling time is running 20 min ON Flashes OFF ON Automatic After 2 min ON flashes a manu...

Page 31: ...g ON Flashes OFF ON Automatic1 After 2 minutes the L or R flashes a manual reset is possible An error occurred with left rotation reverse running ON Flashes Flashes OFF Manual An error occurred with r...

Page 32: ...tion is set to the maximum value The error must be manually acknowledged also in automatic operation ON Flashes Flashes Flashes Manual Symmetry The two motor currents deviate from each other by more t...

Page 33: ...horizontal vertical 1SAT146000R1011 HF9 ROLE 24VDC TH35 15 TH35 7 5 horizontal vertical 1SAT115000R1011 HF0 6 ROL 24VDC TH35 15 TH35 7 5 horizontal vertical 1SAT125000R1011 HF2 4 ROL 24VDC TH35 15 TH...

Page 34: ...ion De installation requirements All terminals must be removed or disconnected Steps for de installing from DIN rail 1 Press the device downwards 2 Pull the lower half of the device away from the DIN...

Page 35: ...res are used the use of shielded conductors is recommended Commissioning steps for all terminals 1 Plug the conductor into the appropriate terminal point See figure 20 A 2 Tighten the screw in the ope...

Page 36: ...age US The same voltage source potential may be used for the control supply voltage and the control inputs Please see wiring diagram in figure 21 commis sioning the control inputs of DOL ROL and R typ...

Page 37: ...otential may be used for the control supply voltage and the control inputs Please see figure 22 The reference point for the control inputs ON R L is terminal E 22 Wiring the supply and control inputs...

Page 38: ...at http new abb com low voltage products pilot devices It is suggested to use e g the ABB push buttons MP1 10x MCBH 00 MCB 10 23 Wiring the manual reset with a push button 24 Wiring the automatic res...

Page 39: ...O132 1 6 1 6 500 HF9 35 MO132 2 5 2 4 500 HF9 35 MO132 4 0 4 0 500 HF9 35 MO132 6 3 6 5 500 HF9 35 MO132 10 91 500 Table 15 Type 1 coordination of HF Starter with Manual Motor Starter MO132 at 500 V A...

Page 40: ...15 16 3 MO132 16 16 415 20 3 MO132 20 20 415 25 3 MO132 25 25 415 32 3 MO132 32 32 415 Table 18 Type 1 coordination of HF Starter with Manual Motor Starter MO132 at 415 V AC Group mounting example 1 A...

Page 41: ...table 19 and for 415 V AC in table 20 HF Starter Iq kA SCPD Max Current A Max Voltage V AC HF0 6 35 Fuse 25 A gG 0 63 500 HF2 4 35 Fuse 25 A gG 2 4 500 HF9 35 Fuse 25 A gG 93 500 Table 19 Type 1 coord...

Page 42: ...HF0 6 50 Fuse 25 A gG 25 415 HF2 4 50 Fuse 25 A gG 25 415 HF9 50 Fuse 25 A gG 25 415 Table 22 Type 1 coordination of HF Starter with Fuse 25 A gG at 415 V AC Short circuit protection for use in UL mar...

Page 43: ...V AC brake must be connected to the 4 T2 terminals and the star point of the motor The current for braking is taken from one phase and the neutral conductor see figure 27 which is valid for the follow...

Page 44: ...s see figure 28 and is valid for DOL types ROL types R type The motor current monitoring must be increased by the brake value nominal value of the brake This has to be set at the electronic compact st...

Page 45: ...xture of air and flammable substances in the form of powder or dust is not likely to occur in normal operation but if it does occur it will persist for a short period only 8 1 Prevention of cross erro...

Page 46: ...30 Wiring diagram ROL Controller M 3 ON MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Device and wire protection US U1 V1 PE W1 24 V DC L1 L2 L3 N 0 V DC Controller M 3 R MAN RES AUT 96 Si...

Page 47: ...e same supply voltage It is not necessary to connect to two different supplies 31 SSR single channel connection to ON To learn more about the different wiring types please follow this link Controller...

Page 48: ...t is not necessary to connect to two different supplies 32 SSR single channel connection to E Controller M 3 ON MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Device and wire protection US...

Page 49: ...ted over the systems entire lifetime The safety relay and the electronic compact starter can be connected to the same supply voltage It is not necessary to connect to two different supplies Controller...

Page 50: ...stems entire lifetime The safety relay and the electronic compact starter can be connected to the same supply voltage It is not necessary to connect to two different supplies 34 Single channel connect...

Page 51: ...ge supply with a controlled motor always results in wear to the electronic compact starter The safety relay and the electronic compact starter can be connected to the same supply It is not necessary t...

Page 52: ...starter can be connected to the same supply It is not necessary to connect to two different supplies Please use two channel connection to prevent from cross circuit failure 36 SSR two channel connecti...

Page 53: ...pan Switching off the control supply voltage with a controlled motor always results in wear to the electronic compact starter The safety relay and the electronic compact starter can be connected to th...

Page 54: ...ched instead of the control supply voltage If possible use this circuit example in order to achieve the maximum lifespan 38 ROLE SSR single channel connection to E Controller M 3 R L MAN RES AUT 96 Si...

Page 55: ...ectronic compact starter can be connected to the same supply It is not necessary to connect to two different supplies Controller M 3 R L MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Devic...

Page 56: ...c compact starter can be connected to the same supply It is not necessary to connect to two different supplies 40 ROLE single channel connection to Controller M 3 R L MAN RES AUT 96 Signal 95 97 1 L1...

Page 57: ...e same supply It is not necessary to connect to two different supplies 41 ROLE SSR connection to E R and L Controller M 3 R L MAN RES AUT 96 Signal 95 97 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 Device and wire...

Page 58: ...and the electronic compact starter can be connected to the same supply It is not necessary to connect to two different supplies 42 ROLE SSR connection to US and Controller M 3 R L MAN RES AUT 96 Signa...

Page 59: ...VDC The device may not be subjected to mechanical or thermal stress that exceeds the thresholds specified in the operating manual To protect the device against mechanical or electrical damage install...

Page 60: ...60 ELECTRONIC COMPACT STARTER MANUAL 10 Dimensional drawings in mm inch Dimension drawings for all HF types with integrated overload protection...

Page 61: ...61 ELECTRONIC COMPACT STARTER MANUAL in mm inch Dimensional drawings for R type...

Page 62: ...h v y_WtX5FYOis Episode 2 Hybrid technolog of HF range youtube com watch v OtQ1zkhHMEk Episode 3 HMI and wiring HF range youtube com watch v P6F3pW_0_Yg Episode 4 Setting the nominal current HF range...

Page 63: ...ut prior notice With re gard to purchase orders the agreed par ticulars shall prevail ABB AG does not ac cept any responsibility whatsoever for potential errors or possible lack of infor mation in thi...

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