ABB H-CK 400 Operating Instructions Manual Download Page 4

OPERATING INSTRUCTIONS

TA04930  B   Page 4 of 7

Die Release Pins

Ram

Crimping 
Head

155xxM
Series Dies

3.1

WARNING

Pinch point hazard. Compression Dies at high 
force can cause severe personal injury. Keep 
all body parts away from moving parts of the 
tool during operation.

1. Retract the Ram fully by opening the pump handle and rotating it fully 

clockwise. Close the pump handle while maintaining its rotated 
position to make contact with  the release pin on the tool body (2.1).

2. Select the appropriate size dies for the connector being used. 
3. Insert the dies into the crimping head and ram by sliding the dies in 

while pressing the die release pins (Figure 1).

4. Place connector between the dies. Operate pump handle and advance the Ram (2.1) so the connector is held lightly 

between the dies. Do not deform the connector.

5. Insert the conductor into the connector.
6. Continue operating pump handle until the compression is complete. The tool has a built in bypass cartridge which 

automatically activates when full pressure is reached. There will be a noticeable decrease in handle force at full pressure 
indicating a complete compression. 

7. Retract the Ram according to step 1.

8. Remove the compressed connector from the tool.

MAINTENANCE & INSPECTION

3.2

1. To ensure smooth operation and prevent rust, store the tool in a cool dry area. Ensure that moving parts are lubricated 

regularly.

2. When the housing becomes dirty, clean it with a soft soaped cloth.
3. Dust, sand, and dirt impact the operation, performance and durability of any hydraulic device. After each use, the tool should 

be wiped with a clean cloth taking care to remove any residue, especially close to the movable parts.

Summary of Contents for H-CK 400

Page 1: ...1 2 Features 2 1 3 Specifications 2 2 0 PARTS 3 2 1 HYDRAULIC COMPRESSION TOOL H CK 400 3 3 0 OPERATING INSTRUCTIONS 4 3 1 Compression Operation 4 3 2 Maintenance Inspection 4 Page 3 3 Troubleshooting 5 4 0 IMPORTANT OPERATING PRECAUTIONS 5 4 1 Precautions for Compression Tool 5 5 0 PARTS BREAKDOWN 6 5 1 Parts Diagram 6 5 2 Parts List 7 TABLE OF CONTENTS ...

Page 2: ...nergized conductors Use of these tools near energized conductors may lead to electrical shock causing severe injury or death DO NOT use these tools near energized conductors without adequately protecting operator and surroundings 3 KEEP FINGERS AND OTHER BODY PARTS AWAY FROM COMPRESSION DIES MOVING PARTS Pinch point hazard Compression Dies at high force can cause severe personal injury Keep all bo...

Page 3: ...2 0 PARTS TA04930 B Page 3 of 7 HYDRAULIC COMPRESSION TOOL H CK 400 2 1 Die Release Pin Crimping Head Ram Release Pin Pump Handle Body Handle ...

Page 4: ...advance the Ram 2 1 so the connector is held lightly between the dies Do not deform the connector 5 Insert the conductor into the connector 6 Continue operating pump handle until the compression is complete The tool has a built in bypass cartridge which automatically activates when full pressure is reached There will be a noticeable decrease in handle force at full pressure indicating a complete c...

Page 5: ...release pin is bent or misaligned Consult tool service TA04930 B Page 5 of 7 4 0 IMPORTANT OPERATING PRECAUTIONS 4 1 PRECAUTIONS FOR COMPRESSION TOOL 1 Select the appropriate dies for the connector and conductor to be compressed Incorrect combinations result in inferior connections between the connector and conductor and are an electrical hazard 2 Never operate the tool without dies installed 3 Al...

Page 6: ...TA04930 B Page 6 of 7 H CK 400 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN ...

Page 7: ...alve Screw Backup Ring O Ring Spring Steel Ball Screw Steel Ball Plug Filter Housing Filter Ring O Ring Spring Valve Screw Spring Cap Screw Cap O Ring Oil Reservoir Plug Handle Pipe Assy Cap Handle Magnet 07452220 07123220 07043100 07093100 07093100 07256100 07273100 07452235 07132102 07162100 07417145 07452236 07256101 07042104 07267118 07093101 07081173 07256102 07535115 07358307 07156100 073981...

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