ABB H-CK 400 Operating Instructions Manual Download Page 2

IMPORTANT:  Read

 

and understand all of the 

instructions and safety information in this manual 
before operating or servicing this tool. 

 

1.0

GENERAL INFORMATION

IN ORDER TO OBTAIN WARRANTY SERVICE 

YOU MUST REGISTER YOUR PRODUCT BY 

LOGGING IN ON www.tnb.com/toolregistration. 

FAILURE TO REGISTER YOUR PRODUCT VOIDS 

ALL WARRANTIES.

TA04930  B   Page 2 of 7

SPECIFICATIONS

HYDRAULIC COMPRESSION TOOL:

H-CK 400

Dimensions:

 

585 mm L

Weight:

 

6.0 kg

Capacities:

 

10 - 400 mm

2

Output:

 

106 kN

1.3

FEATURES

1.2

• Manually operated hydraulic compression tool.
• Two stage rapid advance hydraulics.

  WARNINGS

1.

 BE FAMILIAR WITH YOUR TOOL.

Read the instruction manual. Become aware of its 

proper usage as well as the potential hazards.

2. 

NEVER ATTEMPT TO MAKE A COMPRESSION ON A 
"HOT" LINE.  HIGH VOLTAGE!

• Never assume the power is OFF! Determine 

beforehand if any electrical hazards could exist when 

making a connection to a line or wire.

• Tools are 

NOT

 insulated for use on or near energized 

conductors. Use of these tools near energized 

conductors may lead to electrical shock, causing 

severe injury or death. 

DO NOT

 use these tools near 

energized conductors without adequately protecting 

operator and surroundings.

3.

 KEEP FINGERS AND OTHER BODY PARTS AWAY 

FROM COMPRESSION DIES & MOVING PARTS.  

Pinch point hazard. Compression Dies at high force can 

cause severe personal injury. Keep all body parts away 

from moving parts of the tool during operation.

4. 

WEAR ALL REQUIRED PERSONAL PROTECTIVE 
EQUIPMENT. 

5. 

DO NOT DISPOSE OF TOOL OR BATTERY AS 

RESIDUAL WASTE. TOOL CONTAINS HYDRAULIC 

OIL, AND OTHER COMPONENTS WHICH MUST BE 

DISPOSED OF SEPARATELY ACCORDING TO 

LOCAL ENVIRONMENTAL STANDARDS.

SAFETY RULES

1. 

KEEP WORK AREA CLEAN AND WELL LIGHTED.

Poor lighting and cluttered areas invite accidents.

2. 

MAINTAIN TOOL WITH CARE.

 Keep tool in good 

condition at all times. Keep it clean for best and safest 

performance.

3.

 DON'T OVER-REACH. 

Keep proper footing and 

balance at all times.

4.

 NEVER OPERATE TOOL WITHOUT CRIMPING DIES 

INSTALLED. 

Ensure connector material is inserted 

between dies before compression. 

WARNINGS & SAFETY RULES

1.1

1

2

3

4

4

4

5

Summary of Contents for H-CK 400

Page 1: ...1 2 Features 2 1 3 Specifications 2 2 0 PARTS 3 2 1 HYDRAULIC COMPRESSION TOOL H CK 400 3 3 0 OPERATING INSTRUCTIONS 4 3 1 Compression Operation 4 3 2 Maintenance Inspection 4 Page 3 3 Troubleshooting 5 4 0 IMPORTANT OPERATING PRECAUTIONS 5 4 1 Precautions for Compression Tool 5 5 0 PARTS BREAKDOWN 6 5 1 Parts Diagram 6 5 2 Parts List 7 TABLE OF CONTENTS ...

Page 2: ...nergized conductors Use of these tools near energized conductors may lead to electrical shock causing severe injury or death DO NOT use these tools near energized conductors without adequately protecting operator and surroundings 3 KEEP FINGERS AND OTHER BODY PARTS AWAY FROM COMPRESSION DIES MOVING PARTS Pinch point hazard Compression Dies at high force can cause severe personal injury Keep all bo...

Page 3: ...2 0 PARTS TA04930 B Page 3 of 7 HYDRAULIC COMPRESSION TOOL H CK 400 2 1 Die Release Pin Crimping Head Ram Release Pin Pump Handle Body Handle ...

Page 4: ...advance the Ram 2 1 so the connector is held lightly between the dies Do not deform the connector 5 Insert the conductor into the connector 6 Continue operating pump handle until the compression is complete The tool has a built in bypass cartridge which automatically activates when full pressure is reached There will be a noticeable decrease in handle force at full pressure indicating a complete c...

Page 5: ...release pin is bent or misaligned Consult tool service TA04930 B Page 5 of 7 4 0 IMPORTANT OPERATING PRECAUTIONS 4 1 PRECAUTIONS FOR COMPRESSION TOOL 1 Select the appropriate dies for the connector and conductor to be compressed Incorrect combinations result in inferior connections between the connector and conductor and are an electrical hazard 2 Never operate the tool without dies installed 3 Al...

Page 6: ...TA04930 B Page 6 of 7 H CK 400 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN ...

Page 7: ...alve Screw Backup Ring O Ring Spring Steel Ball Screw Steel Ball Plug Filter Housing Filter Ring O Ring Spring Valve Screw Spring Cap Screw Cap O Ring Oil Reservoir Plug Handle Pipe Assy Cap Handle Magnet 07452220 07123220 07043100 07093100 07093100 07256100 07273100 07452235 07132102 07162100 07417145 07452236 07256101 07042104 07267118 07093101 07081173 07256102 07535115 07358307 07156100 073981...

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