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TROUBLESHOOTING

3.3

Problem

Cause

Solution

The ram will not advance.

Air in hydraulic system.

Insufficient hydraulic oil.

Hold the tool with head towards the floor to

allow air to rise towards top of oil bladder.

Defective hydraulic circuit.

Consult tool service.

The ram will not retract

Tool did not complete a full cycle and

bypass.

Operate pump handle and allow tool to reach 

full pressure and bypass, or depress release 

to retract the ram.  

The connector is jammed in compression

dies. 

Depress and hold release button while prying

compression dies apart. 

Remove body handle and check on 

reservoir for proper or level. The oil should 

be at the top of the reservoir when the cap 

is removed. Ram should be fully retracted 

before removing cap.  

The release button is bent or misaligned.

Consult tool service.

TA04922  B   Page 5 of 7

4.0

IMPORTANT OPERATING PRECAUTIONS

4.1

PRECAUTIONS FOR COMPRESSION TOOL

1. Select the appropriate dies for the connector and conductor to be compressed. Incorrect combinations result in inferior 

connections between the connector and conductor and are an electrical hazard.

2. Never operate the tool without dies installed.
3. Always point the tool away from other people.
4. If the tool is stored for an extended period at a temperature of less than 25º F (-5º C), the tool should be allowed to return to 

room temperature to ensure smooth operation. Use the tool only after it has been at room temperature for 1 hour.

5. Do not drop the tool. Dropping the tool may damage the hydraulic circuit and cause malfunctions.
6. Keep the head and ram clean and free of debris. Solvents can be used to clean the head but should not be used on the 

plastic body. Use soap & water to clean the body.

Summary of Contents for H-CK 240

Page 1: ...nings Safety Rules 2 1 2 Features 2 1 3 Specifications 2 2 0 PARTS 3 2 1 Hydraulic Compression Tool H CK 240 3 3 0 OPERATING INSTRUCTIONS 4 3 1 Compression Operation 4 3 2 Maintenance Inspection 4 Page 3 3 Troubleshooting 5 4 0 IMPORTANT OPERATING PRECAUTIONS 5 4 1 Precautions for Compression Tool 5 5 0 PARTS BREAKDOWN 6 5 1 Parts Diagram 6 5 2 Parts List 7 TABLE OF CONTENTS ...

Page 2: ...ergized conductors Use of these tools near energized conductors may lead to electrical shock causing severe injury or death DO NOT use these tools near energized conductors without adequately protecting operator and surroundings 3 KEEP FINGERS AND OTHER BODY PARTS AWAY FROM COMPRESSION DIES MOVING PARTS Pinch point hazard Compression Dies at high force can cause severe personal injury Keep all bod...

Page 3: ...2 0 PARTS TA04922 B Page 3 of 7 HYDRAULIC COMPRESSION TOOL H CK 240 2 1 C HEAD Latch Ram Release Pump Handle Body Handle ...

Page 4: ... advance the Ram 2 1 so the connector is held lightly between the dies Do not deform the connector 7 Insert the conductor into the connector 8 Continue operating pump handle until the compression is complete The tool has a built in bypass cartridge which automatically activates when full pressure is reached There will be a noticeable decrease in handle force at full pressure indicating a complete ...

Page 5: ...se button is bent or misaligned Consult tool service TA04922 B Page 5 of 7 4 0 IMPORTANT OPERATING PRECAUTIONS 4 1 PRECAUTIONS FOR COMPRESSION TOOL 1 Select the appropriate dies for the connector and conductor to be compressed Incorrect combinations result in inferior connections between the connector and conductor and are an electrical hazard 2 Never operate the tool without dies installed 3 Alwa...

Page 6: ...TA04922 B Page 6 of 7 H CK 240 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN ...

Page 7: ...O Ring Backup Ring Steel Ball Ball O Ring Backup Ring O Ring O Ring Plug Plug Cerclip Ring O Ring O Ring Magnet Handle Pipe Handle Pump Lever Pin Pin Handle Circlip 07069002 07600001 07652003 07040001 07123008 07123009 07123007 07123219 07212003 Accessory 07606001 07157001 07105002 07452243 07452021 07452020 07452022 07452023 07452789 07267018 07398002 07175020 07371111 07546103 07585111 07123302 ...

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