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OPERATING INSTRUCTIONS

3.1

WARNING

Pinch point hazard. Compression Dies at high 
force can cause severe personal injury. Keep 
all body parts away from moving parts of the 
tool during operation.

1. Retract the Ram fully by pressing the release (2.1).
2. Open the tool head by lifting the Latch (Figure 1).
3. Select the appropriate size dies for the connector being used. 
4. Loosen the two Die Retaining Screws. Insert one die half into the C-head  

 

 

 

 

 

and then insert the other half of the die into the Ram (Figure 2). Tighten the Die Retaining Screws.

5. Close by lifting the C-Head until it is securely engaged to the Latch (Figure 3).
6. Place connector between the dies. Operate pump handle and advance the Ram (2.1) so the connector is held lightly 

between the dies. Do not deform the connector.

7. Insert the conductor into the connector.
8. Continue operating pump handle until the compression is complete. The tool has a built in bypass cartridge which 

automatically activates when full pressure is reached. There will be a noticeable decrease in handle force at full pressure 
indicating a complete compression. 

9. Press the release (2.1) to retract the ram. The ram continues to retract while the release button is pressed.   The ram stops 

when it is fully retracted.

10. Remove the compressed connector from the tool.

MAINTENANCE & INSPECTION

3.2

1. To ensure smooth operation and prevent rust, store the tool in a cool dry area. Ensure that moving parts are lubricated 

regularly.

2. When the plastic housing becomes dirty, clean it with a soft soaped cloth.
3. Dust, sand, and dirt impact the operation, performance and durability of any hydraulic device. After each use, the tool should 

be wiped with a clean cloth taking care to remove any residue, especially close to the movable parts.

TA04922  B   Page 4 of 7

Summary of Contents for H-CK 240

Page 1: ...nings Safety Rules 2 1 2 Features 2 1 3 Specifications 2 2 0 PARTS 3 2 1 Hydraulic Compression Tool H CK 240 3 3 0 OPERATING INSTRUCTIONS 4 3 1 Compression Operation 4 3 2 Maintenance Inspection 4 Page 3 3 Troubleshooting 5 4 0 IMPORTANT OPERATING PRECAUTIONS 5 4 1 Precautions for Compression Tool 5 5 0 PARTS BREAKDOWN 6 5 1 Parts Diagram 6 5 2 Parts List 7 TABLE OF CONTENTS ...

Page 2: ...ergized conductors Use of these tools near energized conductors may lead to electrical shock causing severe injury or death DO NOT use these tools near energized conductors without adequately protecting operator and surroundings 3 KEEP FINGERS AND OTHER BODY PARTS AWAY FROM COMPRESSION DIES MOVING PARTS Pinch point hazard Compression Dies at high force can cause severe personal injury Keep all bod...

Page 3: ...2 0 PARTS TA04922 B Page 3 of 7 HYDRAULIC COMPRESSION TOOL H CK 240 2 1 C HEAD Latch Ram Release Pump Handle Body Handle ...

Page 4: ... advance the Ram 2 1 so the connector is held lightly between the dies Do not deform the connector 7 Insert the conductor into the connector 8 Continue operating pump handle until the compression is complete The tool has a built in bypass cartridge which automatically activates when full pressure is reached There will be a noticeable decrease in handle force at full pressure indicating a complete ...

Page 5: ...se button is bent or misaligned Consult tool service TA04922 B Page 5 of 7 4 0 IMPORTANT OPERATING PRECAUTIONS 4 1 PRECAUTIONS FOR COMPRESSION TOOL 1 Select the appropriate dies for the connector and conductor to be compressed Incorrect combinations result in inferior connections between the connector and conductor and are an electrical hazard 2 Never operate the tool without dies installed 3 Alwa...

Page 6: ...TA04922 B Page 6 of 7 H CK 240 PARTS DIAGRAM 5 1 5 0 PARTS BREAKDOWN ...

Page 7: ...O Ring Backup Ring Steel Ball Ball O Ring Backup Ring O Ring O Ring Plug Plug Cerclip Ring O Ring O Ring Magnet Handle Pipe Handle Pump Lever Pin Pin Handle Circlip 07069002 07600001 07652003 07040001 07123008 07123009 07123007 07123219 07212003 Accessory 07606001 07157001 07105002 07452243 07452021 07452020 07452022 07452023 07452789 07267018 07398002 07175020 07371111 07546103 07585111 07123302 ...

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