ABB FEF series User Manual Download Page 45

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F, V, W Series

Electromagnetic flowmeter | Full-bore flow sensors

Notes

OI/FEF/FEV/FEW–EN Rev. D

Summary of Contents for FEF series

Page 1: ...ic flowmeters for the measurement of electrically conductive fluids and are supplied as factory configured and calibrated systems This User Guide provides end user details for installation and connection This User Guide should be used in conjunction with the following publications AquaMaster 3 FET200 electromagnetic flowmeter transmitter User Guide OI FET200 EN WaterMaster FET100 electromagnetic f...

Page 2: ... committed to teamwork high quality manufacturing advanced technology and unrivalled service and support The quality accuracy and performance of the Company s products result from over 100 years experience combined with a continuous program of innovative design and development to incorporate the latest technology Quality Control The UKAS Calibration Laboratory No 0255 is just one of the ten flow c...

Page 3: ...3 2 Cable Preparation Remote Transmitter Only 15 3 2 1 Sensor Cable Connections Remote WaterMaster Transmitter Only 15 3 2 2 Sensor Cable Connections Remote AquaMaster 3 Transmitter Only 16 3 3 Environmental Protection 17 4 Specification 18 5 Sensor dimensions 25 5 1 FEW DN10 to 125 3 8 to 5 in NB 25 5 2 FEW DN150 to 400 6 to 16 in NB 28 5 3 FEW DN450 to 2400 18 to 96 in NB 30 5 4 FEV DN40 to 200 ...

Page 4: ...h the requirements of CEI IEC 61010 1 2001 2 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use and complies with NIST and OSHA If the equipment is used in a manner NOT specified by the Company the protection provided by the equipment may be impaired 1 2 Symbols One or more of the following symbols may appear on the equipment labelling Warning Refer to the manu...

Page 5: ...recautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and or temperature Chemicals must be stored away from heat protected from temperature extremes and powders kept dry Normal safe handling procedures must be used When disposing of chemicals ensure that no two chemicals are mixed Product liability advice and assistance provided wi...

Page 6: ...stall a damaged or faulty flowmeter When lifting the flowmeter use the lifting hooks provided or sling under the body of the meter NEVER lift the flowmeter by the sensor cable terminal connection box this will damage the terminal connection box and invalidate the warranty Caution Do NOT exceed the maximum working pressure marked on the flowmeter Fig 2 2 Spillage Caution Do NOT install the flowmete...

Page 7: ...xert excessive movement and twisting forces on the flowmeter for example vibration Fig 2 4 Localized Heat Caution Do NOT subject the flowmeter to localized heat during installation Remember the flowmeter is a measuring instrument Fig 2 5 Siting Note When installing an integral flowmeter allow enough room to read the transmitter s display and data label Allow room to read display or data plate ...

Page 8: ...rate in both directions Forward flow is the factory setting Experience has shown that in most installations a straight upstream section 3 x pipe diameters in length and a straight downstream section 2 x pipe diameters in length are sufficient However wherever possible straight upstream and downstream sections 5 x 2 pipe diameters in length are recommended Fig 2 8 Fluid Level Note For accurate and ...

Page 9: ...e pipeline Remember the flowmeter is a measuring instrument Fig 2 10 Temperature Difference Caution Do NOT install the flowmeter in a position that will expose it to direct sunlight Provide appropriate sun protection if required Fig 2 11 Within Environmental Rating Caution Ensure the level of IP rating is correct for the required meter installation application IP68 NEMA 6 rated meters can be conti...

Page 10: ...post Installing a protection plate above the meter is also recommended Note For further advice when burying flowmeters contact the ABB Service Organization Fig 2 13 Cable Routing Caution Install all flowmeter cabling neatly Installation within a conduit is recommended Install the cabling or conduit with a U bend below the terminal connection box height to prevent water ingress into the flowmeter s...

Page 11: ...Do NOT fit gaskets that will extend into the flow area the turbulence caused will adversely affect flowmeter accuracy Fig 2 15 Separation of Sensors Caution If flowmeters are installed in adjacent pipelines ensure they are at least 0 7 m 2 3 ft apart to prevent the electromagnetic field from one meter affecting the other Fit Gaskets Gaskets Same Size as Pipe 0 7 m 2 3 ft Min ...

Page 12: ...ed and grounded according to regulations Do not ground cathodically protected pipelines to an external earth Note The flow sensor must not be connected to a ground spike For bonding connections use 4mm2 10AWG cable Arrangement Number of Fluid Contact Rings AquaMaster 3 Transmitter 2 WaterMaster Transmitter 1 minimum Insulating Pipe 2 Table 3 1 Fluid Contact Rings Fig 3 1 All Metal Pipe Including L...

Page 13: ... Electrical Installation OI FEF FEV FEW EN Rev D 11 Fig 3 2 Metal Pipe with Flange Adaptor Fig 3 3 Flanged Metal Pipe to Plastic Pipe Fig 3 4 Metal Pipe with Plastic Make up Insert Plastic Pipe Metal Pipe Fluid Contact Ring Plastic Pipe Metal Pipe Fluid Contact Ring ...

Page 14: ... flow sensors 3 Electrical Installation 12 OI FEF FEV FEW EN Rev D Fig 3 5 All plastic Pipe Fig 3 6 Pipelines with Cathodic Protection Caution Do NOT ground cathodically protected systems Fluid Contact Rings Fluid Contact Rings Bonding Cables Supplied ...

Page 15: ...meters Full bore flow sensors 3 Electrical Installation OI FEF FEV FEW EN Rev D 13 Fig 3 7 AquaMaster 3 Transmitter Mounted in a Chamber Battery Version Shown Fig 3 8 AquaMaster 3 Transmitter Mounted in a Cabinet Battery Version Shown ...

Page 16: ...F V W Series Electromagnetic flowmeters Full bore flow sensors 3 Electrical Installation 14 OI FEF FEV FEW EN Rev D Fig 3 9 WaterMaster Remote Transmitter Mounted in a Roadside Cabinet Power Supply ...

Page 17: ...e and sleeve them green yellow Ensure the seal and mating surfaces are clean to maintain environmental rating Conduit connections must provide cable entry sealing Ensure cable glands are tightened after wiring Do not overtighten the plastic cable glands to avoid destroying their sealing properties Initially tighten finger tight then a further 1 2 to 3 4 turn using a suitable spanner or wrench Fig ...

Page 18: ...reen wires together and sleeve them Keep cable pairs twisted Make connections only as shown Maintain Environmental Protection at all times Conduit connections must provide cable entry sealing Fig 3 11 Sensor Cable Connections AquaMaster 3 Transmitter Drain Screen to Internal Earth for NPT Gland Cut cables to 60 mm 2 35 in 7 Violet 6 Blue 5 Green 4 Yellow 3 Orange 2 Red 1 Brown Drain Screen Wire fo...

Page 19: ...d the manufacturers instructions carefully before preparing the potting material and use suitable safety precautions Power up and check all connections before potting The remote sensor terminal box connections must be potted immediately on completion to prevent the ingress of moisture Do not overfill or allow the potting material to come into contact with O rings or grooves Do not let potting mate...

Page 20: ...30 50 32 600 12 500 10 000 667 51 32 1000 80 50 700 20 000 16 000 1600 102 64 1600 160 100 750 20 000 16 000 1600 102 64 1600 160 100 30 in 760 20 000 16 000 1600 102 64 1600 160 100 800 20 000 16 000 1600 102 64 1600 160 100 900 31 250 25 000 2500 160 100 2500 250 156 1000 31 250 25 000 2500 160 100 2500 250 156 42 in 31 250 25 000 2500 160 100 2500 250 156 1100 31 250 25 000 2500 160 100 2500 25...

Page 21: ...2 774 222 139 20 500 34 673 27 738 1 849 141 88 1 2 774 222 139 24 600 55 036 44 029 2 935 224 140 4 403 352 220 27 28 700 88 057 70 446 7 045 451 282 7 045 704 440 29 750 88 057 70 446 7 045 451 282 7 045 704 440 30 760 88 057 70 446 7 045 451 282 7 045 704 440 32 800 88 057 70 446 7 045 451 282 7 045 704 440 36 900 137 590 110 072 11 007 704 440 11 007 1 100 688 39 40 1000 137 590 110 072 11 007...

Page 22: ... 80 1 25 5 5 200 125 5 313 1377 250 1100 25 110 1 3 5 72 0 79 3 47 315 2 00 8 80 1 25 5 5 200 150 6 788 3470 630 2770 63 277 3 2 14 08 2 00 8 80 315 5 00 22 00 3 2 14 08 200 200 8 1250 5500 1000 4400 100 440 5 1 22 44 3 2 14 08 315 8 0 35 20 5 0 22 00 200 250 10 2000 8800 1600 7040 160 700 8 1 35 64 5 1 22 44 315 13 0 57 20 8 0 35 20 200 300 12 3125 13750 2500 11007 250 1100 12 7 55 88 7 9 34 76 3...

Page 23: ... 100 125 5 313 1377 250 1100 16 7 73 5 2 5 11 0 1 6 7 0 160 4 0 17 6 2 5 11 0 100 150 6 788 3470 630 2770 42 0 184 8 6 3 27 7 3 9 17 1 160 10 0 44 0 6 3 27 7 100 200 8 1250 5500 1000 4400 67 0 294 8 10 0 44 0 6 0 26 4 160 16 0 70 0 10 0 44 0 100 250 10 2000 8800 1600 7040 107 0 470 8 16 0 70 0 10 0 44 0 160 26 0 110 4 16 0 70 0 100 300 12 3125 13750 2500 11007 167 0 734 8 25 0 110 0 15 6 68 6 160 ...

Page 24: ...vity 5µS cm 1 Transmitter mounting Integral not FEF or remote Electrical connections 20 mm glands 1 2 in NPT 20 mm armored glands Sensor cable ABB WaterMaster cable available in two forms standard and armored Maximum length 200 m 660 ft Ambient temperature Remote transmitter Integral transmitter 20 to 70 C 4 to 158 F 20 to 60 C 4 to 140 F Process temperature See table below 0 1 to 50 C 32 2 to 122...

Page 25: ...ecommended Pressure loss Potable Water Approvals Code Size Range Liner WRAS WRAS 60 C ACS DVGW NSF AZ NZS4020 FEW1 DN10 32 3 8 11 4 in NB PTFE FEW3 DN10 600 3 8 24 in NB PTFE FEW3 DN40 2400 11 2 96 in NB Elastomer FEW3 DN40 2400 11 2 96 in NB Hard rubber NSF approved material FEV DN40 200 11 2 8 in NB Polypropylene NSF 61 FEF DN250 600 10 24 in NB Elastomer NSF 61 FEF DN250 600 10 24 in NB Hard ru...

Page 26: ...gland material Plastic brass Paint specification Paint coat 70 µm thick RAL 9002 light grey DS WM EN Rev R Carbon steel DN20 to DN2400 3 4 to 96 in NB Stainless steel DN10 to DN2400 3 8 to 96 in NB SG iron FEV DN40 to DN150 1 1 2 to 6 in NB Carbon steel FEV DN40 to 200 11 2 to 8 in NB FEW DN450 to 2400 18 to 96 in NB Plastic FEF DN250 to 600 10 to 24 in NB Aluminium FEW DN10 to 400 3 8 to 16 in NB...

Page 27: ...10 3 8 in JIS10K 90 3 54 200 7 87 268 10 55 82 3 23 193 7 6 148 5 83 113 4 45 6 13 4 9 PN10 to 40 90 3 54 ASME B16 5 CL150 90 3 54 ASME B16 5 CL300 96 3 78 DN15 1 2 in PN10 to 40 95 3 74 JIS5K 80 3 15 JIS10K 95 3 74 ASME B16 5 CL300 95 3 74 ASME B16 5 CL150 90 3 54 DN20 3 4 in PN10 to 40 105 4 13 8 18 6 13 JIS5K 85 3 35 JIS10K 100 3 94 ASME B16 5 CL300 115 4 53 ASME B16 5 CL150 98 3 86 Table 5 1 D...

Page 28: ...165 6 5 281 11 06 97 3 82 206 8 11 161 6 34 115 4 53 12 26 10 22 JIS5K 130 5 12 JIS10K 155 6 10 AS4087 PN16 150 5 91 AS4087 PN35 165 6 50 ASME B16 5 CL150 152 5 98 ASME B16 5 CL300 165 6 50 DN65 21 2 in PN10 to 40 185 7 28 292 11 50 108 4 25 217 8 54 172 6 77 104 4 09 13 29 11 24 JIS5K 155 6 10 JIS10K 175 6 89 AS4087 PN16 165 6 50 AS4087 PN35 185 7 28 ASME B16 5 CL150 178 7 01 ASME B16 5 CL300 190...

Page 29: ... AS4087 PN35 230 9 06 23 51 21 46 ASME B16 5 CL300 255 1 04 30 66 28 62 ASME B16 5 CL150 229 9 00 21 51 19 42 DN125 5 in PN10 to 16 250 9 84 324 12 76 130 5 12 249 9 8 204 8 03 125 4 92 22 48 20 44 PN25 to 40 270 10 63 29 64 27 59 JIS5K 235 9 25 22 48 20 44 JIS10K 250 9 84 ASME B16 5 CL150 254 10 00 ASME B16 5 CL300 280 11 02 35 77 33 73 Dimensions in mm in Approx weight in kg lb DN Mating flange ...

Page 30: ...31 68 JIS10K 280 11 02 AS4087 PN16 280 11 02 AS4087 PN35 305 11 81 39 86 37 81 ASME B16 5 CL300 320 12 60 47 103 45 99 ASME B16 5 CL150 279 10 98 33 73 31 68 DN200 8 in PN10 340 13 39 350 13 78 411 16 18 170 6 69 336 13 23 291 11 46 200 7 87 41 90 39 86 PN16 340 13 39 PN25 360 14 17 55 121 53 117 PN40 375 14 76 65 143 63 139 AS4087 PN16 335 13 19 41 90 39 86 AS4087 PN35 370 14 57 65 143 63 139 JIS...

Page 31: ...7 PN40 515 20 28 600 23 62 130 286 128 282 DN350 14 in PN10 505 19 88 550 21 65 464 18 27 265 10 43 389 15 31 344 13 54 322 12 68 95 209 93 205 PN16 520 20 47 110 242 108 238 PN25 555 21 85 145 319 143 315 JIS5K 480 18 90 95 209 93 205 JIS10K 490 19 29 AS4087 PN16 525 20 67 130 286 128 282 AS4087 PN35 550 21 65 185 407 183 403 ASME B16 5 CL300 585 23 03 140 308 138 304 ASME B16 5 CL150 535 21 06 1...

Page 32: ...5 26 57 328 723 326 718 ASME B16 5 CL300 710 27 95 368 811 366 807 ASME B16 5 CL150 635 25 00 250 551 248 547 PN25 670 26 38 686 27 01 245 540 243 536 PN40 685 26 97 315 694 313 690 DN500 20 in PN10 670 26 38 600 23 62 514 20 24 310 12 20 439 17 28 394 15 51 367 14 45 190 418 188 413 PN16 715 28 15 240 528 238 524 JIS5K 655 25 79 190 418 188 413 JIS10K 675 26 57 AS4087 PN16 705 27 76 290 638 288 6...

Page 33: ...E 910 35 83 337 741 335 737 PN25 960 37 80 471 10 36 469 1032 PN40 995 39 17 586 1289 584 1285 AWWA C207 CLASS E 927 36 50 472 1038 470 1034 AWWA C207 CLASS F 1035 40 75 715 1573 713 1569 AS4087 PN35 935 36 80 539 1186 537 1181 ASME CL150 SERIES A 925 36 42 503 1107 501 1102 ASME CL150 SERIES B 835 32 87 323 711 321 706 ASME CL300 SERIES B 920 36 22 631 1388 629 1384 DN750 30 in JIS 5K 945 37 20 9...

Page 34: ...06 893 404 889 ASME CL300 SERIES B 1055 41 54 933 2053 931 2048 DN900 36 in JIS 5K 1095 43 11 1170 46 06 705 27 7 504 19 84 629 24 76 589 23 19 570 22 44 369 812 367 807 JIS 10K 1120 44 09 445 979 443 975 PN6 1075 42 32 390 858 388 854 PN10 1115 43 90 502 1104 500 1100 PN16 1125 44 29 589 1296 587 1291 AWWA C207 CLASS B 1168 45 98 417 917 415 913 AWWA C207 CLASS D 1168 45 98 493 1085 491 1080 AWWA...

Page 35: ...RIES A 1240 48 82 1349 2968 1347 2963 ASME CL150 SERIES B 1175 46 26 738 1624 736 1619 ASME CL300 SERIES B 1275 50 20 1487 3271 1485 3267 DN1050 42 in AWWA C207 CLASS B 1346 5299 1365 53 74 808 31 82 608 23 92 733 28 84 693 27 28 624 24 57 564 1241 562 1236 AWWA C207 CLASS D 1346 5299 669 1472 667 1467 AWWA C207 CLASS E 1346 5299 1143 2515 1141 2510 AWWA C207 CLASS F 1448 57 01 1568 3450 1566 3445...

Page 36: ...755 69 09 955 37 59 754 29 69 879 34 61 839 33 03 902 35 51 981 2158 979 2154 AWWA C207 CLASS D 1683 66 26 1213 2669 1211 2664 AWWA C207 CLASS E 1683 66 26 1942 4272 1940 4268 DN1400 56 in PN6 1630 64 17 1820 71 65 1085 2387 1083 2383 PN10 1675 65 94 1731 3808 1729 3804 PN16 1685 66 34 1770 3894 1768 3890 ASME CL150 SERIES B 1600 62 99 1593 3505 1591 3500 PN25 1755 69 09 2368 5210 2366 5205 PN40 1...

Page 37: ...6 AWWA C207 CLASS D 2197 86 50 2387 5251 2385 5247 DN1950 78 in AWWA C207 CLASS B 2362 92 99 2535 99 80 1291 50 81 1090 42 91 1215 47 83 1175 46 26 1180 46 46 2309 5080 2307 5075 AWWA C207 CLASS D 2362 92 99 3037 6681 3035 6677 DN2000 80 in PN6 2265 89 17 2600 102 36 2581 5678 2579 5674 PN10 2325 91 54 4254 9359 4252 9354 PN16 2345 92 32 4556 10023 4554 10019 PN25 2425 95 47 5896 12971 5894 12967 ...

Page 38: ...0 5 51 AS2129 TABLE F 140 5 51 AS2129 TABLE C D E 135 5 31 AS4087 PN14 135 5 31 DN50 2 in EN1092 1 PN10 PN16 165 6 50 200 7 87 270 10 63 38 3 1 51 195 7 68 146 5 75 38 1 50 13 29 12 27 ASME B16 5 CLASS 150 152 4 6 00 JIS 10K 155 6 10 AS4087 PN21 165 6 50 AS2129 TABLE F 165 6 50 AS2129 TABLE C D E 150 5 91 AS4087 PN14 PN16 150 5 91 DN65 21 2 in AS4087 PN14 PN16 165 6 50 200 7 87 275 10 83 45 2 1 78...

Page 39: ... 2 51 245 9 65 197 7 76 70 2 76 20 44 19 42 ASME B16 5 CLASS 150 254 10 00 JIS 10K 250 9 84 AS2129 TABLE C D E 255 10 04 AS2129 TABLE F 280 11 02 DN150 6 in EN1092 PN10 PN16 285 11 22 300 11 81 340 13 39 84 4 3 32 265 10 43 217 8 54 103 4 06 32 70 31 68 ASME B16 5 CLASS 150 279 10 98 JIS 7 5k 290 11 42 JIS 10K 280 11 02 AS2129 TABLE C D 280 11 02 AS4087 PN14 PN16 280 11 02 AS2129 TABLE E 280 11 02...

Page 40: ...8 11 70 140 5 50 24 54 DN150 6 in EN1092 1 PN16 285 11 20 300 11 80 138 5 40 362 14 30 178 7 00 38 84 DN200 8 in EN1092 1 PN16 340 13 40 350 13 80 161 6 30 408 16 10 203 8 00 55 121 DN250 10 in ASME B16 5 CLASS 150 405 15 94 450 17 72 215 8 46 301 11 85 300 11 81 88 194 ASME B16 5 CLASS 300 445 17 52 490 19 29 EN1092 1 PN10 395 15 55 450 17 72 EN1092 1 PN16 405 15 94 EN1092 1 PN25 425 16 73 490 19...

Page 41: ... 530 20 87 550 21 65 JIS 10K 490 19 29 550 21 65 AS4087 PN14 PN16 525 20 67 550 21 65 AS2129 TABLE C D E 525 20 67 550 21 65 AS4087 PN21 550 21 65 550 21 65 AS2129 TABLE F 550 21 65 550 21 65 AS4087 PN35 550 21 65 570 22 44 AS2129 TABLE H 550 21 65 570 22 44 DN375 15 in AS4087 PN14 PN16 550 21 65 550 21 65 257 5 10 14 346 13 62 376 14 80 115 253 AS2129 TABLE C 550 21 65 550 21 65 AS4087 PN35 580 2...

Page 42: ...2 1 PN10 670 26 38 EN1092 1 PN16 715 28 15 EN1092 1 PN25 730 28 74 EN1092 1 PN40 755 29 72 JIS 5K 655 25 79 JIS 7 5K 706 27 80 JIS 10K 675 26 57 AS4087 PN 14 PN16 705 27 76 AS2129 TABLE C D E 705 27 76 AS4087 PN21 735 28 94 AS2129 TABLE F 735 28 94 AS4087 PN35 735 28 94 AS2129 TABLE H 735 28 94 DN600 24 in ASME B16 5 CLASS 150 815 32 09 920 36 22 387 5 15 25 472 18 58 610 24 02 315 693 ASME B16 5 ...

Page 43: ...ard WATX2506 WaterMaster Comms Cable WEBC2500 Signal cable for remote WaterMaster transmitter 5 m 15 ft 10 m 30 ft 20 m 60 ft 30 m 100 ft 50 m 165 ft 80 m 260 ft 100 m 325 ft 150 m 490 ft 500 m 1650 ft STT4500 05 STT4500 10 STT4500 20 STT4500 30 STT4500 50 STT4500 80 STT4500 100 STT4500 150 STT4500 500 Armored signal cable for remote WaterMaster transmitter 5 m 15 ft 10 m 30 ft 20 m 60 ft 30 m 100...

Page 44: ...F V W Series Electromagnetic flowmeter Full bore flow sensors Notes 42 OI FEF FEV FEW EN Rev D Notes ...

Page 45: ...F V W Series Electromagnetic flowmeter Full bore flow sensors Notes OI FEF FEV FEW EN Rev D 43 ...

Page 46: ...F V W Series Electromagnetic flowmeter Full bore flow sensors Notes 44 OI FEF FEV FEW EN Rev D ...

Page 47: ...Analytics Instrumentation pH Conductivity and Dissolved Oxygen Transmitters and Sensors Ammonia Nitrate Phosphate Silica Sodium Chloride Fluoride Dissolved Oxygen and Hydrazine Analyzers Zirconia Oxygen Analyzers Katharometers Hydrogen Purity and Purge gas Monitors Thermal Conductivity Customer support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one ...

Page 48: ... Mail china instrumentation cn abb com www abb com Note We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in th...

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