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ZH – R6…R9 快速安装指南

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Summary of Contents for EN Series

Page 1: ...中文 13 English 41 ABB 标准变频器快速安装和启动指导 ACS580 01 变频器外形尺寸 R6 至 R9 R6 R9 ZH EN ...

Page 2: ...0 ACS AP 控制盘 DPMP 02 03 安装平台 3AUA0000136205 FCAN 01 CANopen 适配器模块用户手册 3AFE68615500 FCNA 01 ControlNet 适配器模块用户手册 3AUA0000141650 FDNA 01 DeviceNet 适配器模块用户手册 3AFE68573360 FECA 01 EtherCAT 适配器模块用户手册 3AUA0000068940 FENA 01 11 21 Ethernet 适配器模块用户手册 3AUA0000093568 FEPL 02 Ethernet POWERLINK 适配器模块用户手册 3AUA0000123527 FPBA 01 PROFIBUS DP 适配器模块用户手册 3AFE68573271 FSCA 01 RS 485 适配器模块用户手册 3AUA0000109533 外形尺寸 R6...

Page 3: ...N R6 R9 Quick installation guide Obey the safety instructions 25 Check if capacitors need to be reformed 25 Select the power cables 26 Ensure the cooling 26 Protect the drive and input power cable 26 Install the drive on the wall 26 Check the insulation of the power cables and the motor 27 Check the compatibility with IT ungrounded and corner grounded TN systems 27 EMC filter 27 Ground to phase va...

Page 4: ...covers 33 EN Quick start up guide Before you start 35 Start up with the First start assistant on an assistant control panel 35 Compliance with the European Machinery Directive 2006 42 EC Declaration of conformity 43 R6 R9 Figures A B 45 C 45 D 46 R6 R9 Figures E 更多信息 ABB 变频器授权服务站 49 产品培训 49 提供有关 ABB 变频器手册的反馈 49 互联网文档库 49 ...

Page 5: ...93 293 160 278 160 246 132 3936 R8 363A 4 363 363 200 345 200 293 160 4836 R9 430A 4 430 430 250 400 200 363 200 6036 R9 仅用于 130 过载 3AXD00000586715 xls H 仅用于 125 过载 ACS580 输入额定值输出额定值最大损耗外形尺寸额定使用重载使用 01 I1N I 2Ld PLd I 2Hd PHd A A hp A hp W 3 相 UN 480 V 440 480 V 145A 4 124 124 100 96 75 1476 R6 169A 4 156 156 125 124 100 1976 R7 206A 4 180 180 150 156 125 2346 R7 246A 4 240 240 200 180 150 3...

Page 6: ...00586715 xls H ACS580 01 uR 或 aR IN I2t 电压额定值 Bussmann 型号型号 IEC 60269 A A2s V 3 相 UN 400 480 V 380 415 V 440 480 V 145A 4 250 28500 690 170M3816 1 169A 4 315 46500 690 170M3817 1 206A 4 350 68500 690 170M3818 1 246A 4 450 105000 690 170M5809 2 293A 4 500 145000 690 170M5810 2 363A 4 630 275000 690 170M5812 2 430A 4 700 405000 690 170M5813 2 3AXD00000586715 xls H ACS580 01 UL IN 电压额定值 Bussmann 型号...

Page 7: ...在变频器所贴的型号标签上找到序列号的格式是 MYYWWRXXXX YY 和 WW 以如下方式说明生产年份和周次 YY 13 14 15 分别代表 2013 2014 2015 WW 01 02 03 分别代表第 1 周第 2 周第 3 周有关电容重整的信息请参阅互联网上的 Converter module capacitor reforming instructions 变频器模块电容重整说明 3BFE64059629 英语网址 www abb com drives documents 选择电缆应根据当地规范选择能承载变频器型号标签上标称电流的电缆规格警告请遵循这些指导如果您忽略指导可能会导致受伤死亡或设备损坏如果您不是具有资格的电工请勿进行电气安装工作当接上主电源时切勿在变频器电机电缆或电机上操作如果变频器已经连接到了输入电源请在断开输入电源后...

Page 8: ...况变频器的允许操作温度范围是 15 到 50 C 5 到 122 F 不允许凝露或结霜如需了解环境温度和降低额定值的更多信息请参阅 ACS580 01 0 75 至 250 kW 硬件手册 3AXD50000019738 中文中的技术数据保护变频器和输入电缆有关保险丝的信息请参阅第 6 和第 6 页的表表 3 IV 和表 5 如果使用 gG 熔断器请确保熔断器的熔断时间少于 0 5 秒遵循当地法规在墙上安装变频器警告变频器模块很重 42 103 kg 93 227 lb 请使用合适的起吊设备切勿人工抬起变频器模块确保墙壁和固定装置能承载此重量请参阅第 45 页的图 R6 R9 Figures A ...

Page 9: ...参阅其制造商的说明注电机外壳内部的湿气会降低绝缘电阻如果湿气长期存在请干燥电机后再次测量检查与 IT 浮地和角接地的 TN 系统的兼容性 n EMC 滤波器内置 EMC 滤波器不适用于 IT 浮地系统或角接地的 TN 系统在将变频器连接到电网前断开 EMC 滤波器的连接查看第 10 页的表警告请勿将连接了内置 EMC 滤波器的变频器安装在 IT 系统浮地电源系统或高阻抗接地超过 30 ohm 电源系统否则系统将可能会通过变频器的 EMC 滤波器电容连接到地电位这可能会导致危险或损坏变频器请勿将连接了内置 EMC 滤波器的变频器安装在角接地的 TN 系统否则可能会损坏变频器注不连接内置 EMC 滤波器变频器的 EMC 兼容性会显著降低 n 压敏电阻压敏电阻不适用于 IT 浮地系统在将变频器连接到电网前断开压敏电阻的连接查看第 10 页的...

Page 10: ...NL PL PT RU SV TR ZH 如须断开 EMC 滤波器 EMC 或压敏电阻 VAR 请查看下表具体操作说明请参阅第 11 页外形尺寸 EMC 滤波器 EMC 压敏电阻 VAR 对称接地 TN 系统 TN S 系统 1 角接地 TN 系统 2 IT 系统浮地或高阻抗接地系统 30 ohms 3 R6 R9 EMC 2 个螺钉不断开断开断开 VAR 1 个螺钉不断开不断开断开 1 2 3 变频器 PE N L3 L2 L1 变频器变频器 PE L3 L2 L1 L3 L2 L1 ...

Page 11: ...6 R9 R6 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH n 必要时断开 EMC 滤波器或压敏电阻如果必要时要断开内置 EMC 滤波器或压敏电阻请执行以下操作 1 关断变频器电源 2 打开前盖如果尚未打开请参阅第 45 页图 R6 R9 Figures A 上的步骤 5 IP21 和步骤 5 IP55 3 卸下两颗 EMC 螺钉断开内置 EMC 滤波器 4 压敏电阻螺钉断开压敏电阻 3 4 3 ...

Page 12: ...板上对应安装电缆的位置打孔 5 在橡胶绝缘圈上切出足够大的孔将绝缘圈套入电缆 6 如图所示准备好供电电缆和电机的两端注将屏蔽线裸线做 360 度接地将黄绿色双绞屏蔽线标记为保护接地线 7 将电缆从底板的孔中穿过并将绝缘圈固定到孔上电机电缆在右输入电缆在左 8 连接电机电缆在接地夹下将屏蔽层做 360 度接地 8a 将电缆的双绞线屏蔽层连接到接地端子 8b 将电缆的相线连接到 T1 U T2 V 和 T3 W 端子按图中给出的力矩拧紧螺钉 8c 注相线 R8 R9 是可拆卸的 9 按步骤 8 中的方法连接供电电缆使用端子 L1 L2 和 L3 10 R8 R9 如果要平行安装请安装平行电源电缆的第二个接地支架重复步骤 5 9 11 安装控制电缆的接地支架 12 在电源端子上装回遮蔽盖板 13 将导线在变频器单元外机械紧固 14 在电机端将电机电缆屏蔽层接地为将射...

Page 13: ...电缆的示例请按所使用的宏进行连接 ABB 标准宏的默认连接见第 14 页的默认 I O 连接一节模拟信号电缆连接示例 1 在橡胶绝缘圈上切一个足够大的孔然后将绝缘圈套入电缆将电缆从底板的孔中穿过并将绝缘圈固定到孔上 2 将剥开的电缆外屏蔽层在接地夹下做 360 度接地靠近控制电路板端子的电缆剥开部分要尽可能少对于模拟信号电缆在 SCR1 端子处将成对电缆屏蔽和接地线也做接地将电缆以机械方式固定在控制板下的夹子上 3 如图所示进行布线 4 将导线连接到控制板的对应端子上并紧固到 0 5 0 6 N m 0 4 lbf ft 5 将全部控制电缆都绑到提供的电缆捆绑架上 6 将未使用的橡胶绝缘圈装回到穿孔板的孔上 ...

Page 14: ...0 斜坡 2 1 18 DI6 未配置 X6 X7 X8 继电器输出 19 RO1C 准备就绪 250 VAC 30 VDC 2 A 20 RO1A 21 RO1B 22 RO2C 运行 250 VAC 30 VDC 2 A 23 RO2A 24 RO2B 25 RO3C 故障 1 250 VAC 30 VDC 2 A 26 RO3A 27 RO3B X5 EIA 485 Modbus RTU 29 B 内置 Modbus RTU EIA 485 30 A 31 DGND S4 TERM 串行数据链路终端电阻开关 S5 BIAS 串行数据链路偏置电阻开关 X4 安全转矩取消 34 OUT1 安全转矩取消工厂连接两个电路都必须闭合后方可启动电机请参阅 ACS580 01 0 75 to 250 kW hardware manual 硬件手册 3AXD50000018826 英语中的...

Page 15: ... 安装可选模块请参阅 ACS580 01 0 75 to 250 kW hardware manual 3AXD50000018826 英语中的 Electrical installation 电气安装一章安装侧板和盖板请参阅第 47 页图 R6 R9 Figures E IP21 1 装回电缆接入盒的侧板用螺丝刀将紧固螺钉拧紧 2 从下方将模块上的接线盒盖板滑入直到盖板牢牢卡住 3 装回模块盖板用螺丝刀将两颗紧固螺钉拧紧 IP55 1 装回模块盖板用螺丝刀将两颗紧固螺钉拧紧有关启动说明请参阅第 17 页的 ZH 快速启动指南一章 ...

Page 16: ...16 ZH R6 R9 快速安装指南 R0 R4 R6 R9 R6 R9 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH ...

Page 17: ...控制盘上用初次启动助手启动安全确保安装工作已经完成确保变频器的盖板和电缆盒位置就位检查确保电机的启动不造成任何危险如果由于不正确的转动方向可能导致损坏请将被驱动的机器断开使用助手型控制盘的提示显示屏底部的两个命令右图的 Options 和 Menu 显示了屏幕下方的两个软键和的功能分配给软键的命令在不同上下文环境中会有所不同用和键移动光标和或根据当前视图修改值键会显示一个上下文相关的帮助页面 1 首次启动助手引导的设置语言日期和时间电机额定值请准备好电机铭牌数据给变频器上电首次启动助手会引导您完成首次启动助手会自动开始运行等待控制盘进入如右图所示的画面选择您想使用的语言如果尚未选中然后按 OK 注选择了语言后控制盘需要花费几分钟时间来激活 ...

Page 18: ... DE ES FI FR IT NL PL PT RU SV TR ZH 选择开始设置并按下一步选择希望使用的单位并按下一步如有必要修改控制盘上显示的单位按进入所选行的编辑视图用和滚动视图按下一步进入下一个视图要在编辑视图上选择一个值用和选择值按保存接受新设置或按取消来返回原先视图而不做任何修改设置日期和时间以及日期时间显示格式按进入所选行的编辑视图用和滚动视图按下一步进入下一个视图 ...

Page 19: ... 电机的下列额定值设置请参考电机铭牌完全按照电机铭牌所示输入值感应异步电机铭牌示例检查确认电机数据正确这些值是根据变频器规格预先定义的但是您应该确认它们与电机对应从输入电机类型开始电机额定功率因数和额定转矩是选填项目按下一步继续 M2AA 200 MLA 4 1475 1475 1470 1470 1475 1770 32 5 56 34 59 54 59 0 83 0 83 0 83 0 83 0 83 0 83 3GAA 202 001 ADA 180 IEC 34 1 6210 C3 6312 C3 Cat no 35 30 30 30 30 30 50 50 50 50 50 60 690 Y 400 D 660 Y 380 D 415 D 440 D V Hz kW r min A cos IA IN t E s Ins cl F IP 55 No IE...

Page 20: ...PT RU SV TR ZH 此步骤是可选的要求转动电机如果这可能会导致任何风险或者机械设置不允许此动作请勿执行此操作要执行方向测试选择转动电机并按下一步在控制盘上按启动键启动变频器检查电机的转动方向如果是正向选择是的电机正在正向旋转并按下一步继续如果不是正向选择不修改方向并按下一步继续如果希望对已经做的设置进行备份选择备份并按下一步如果不希望制作备份选择稍后并按下一步首次启动到此完成变频器已经可以使用了按完成进入主页视图 ...

Page 21: ...选信号的值 2 其他设置初始设置菜单进行任何其他设置例如宏斜坡以及限值从主菜单开始按菜单进入主菜单选择初始设置并按选择或我们建议您至少进行这些附加设置选择宏或分别设置启动停止和给定值斜坡限值在初始设置菜单您还可以调节与电机 PID 现场总线高级功能时钟区域和显示等相关的设置此外此菜单还包含选项可以重置控制盘的主页视图如需了解初始设置菜单项目的更多信息请按打开帮助页面 2 其他设置启动停止和给定值如果您不想使用宏可以定义启动停止和给定值的设置选择启动停止给定值并按选择或 ...

Page 22: ... RU SV TR ZH 根据需要设置参数选择一个参数根据参数类型按编辑或按选择或当修改设置时您还可以修改变频器中 I O 信号的使用确保实际 I O 接线和 I O 在控制程序中的使用相互匹配可以在主菜单下的 I O 菜单检查当前 I O 使用情况进行调节后按返回返回初始设置 2 其他设置斜坡电机的加速和减速时间选择斜坡并按选择或根据需要设置参数选择一个参数并按编辑进行调节后按返回返回初始设置 2 其他设置限值选择限值并按选择或 ...

Page 23: ...ZH 快速启动指南 23 R0 R4 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH 根据需要设置参数选择一个参数并按编辑进行调节后按返回返回初始设置 ...

Page 24: ...24 ZH 快速启动指南 R0 R4 ZH DA DE ES FI FR IT NL PL PT RU SV TR ZH ...

Page 25: ...is of format MYYWWRXXXX YY and WW tell the manufacturing year and week as follows YY 13 14 15 for 2013 2014 2015 WW 01 02 03 for week 1 week 2 week 3 WARNING Obey these instructions If you ignore them injury or death or damage to the equipment can occur If you are not a qualified electrician do not do electrical installation work Do not work on the drive motor cable or motor when main power is app...

Page 26: ...erating temperature range of the drive is 15 to 50 C 5 to 122 F No condensation or frost is allowed For more information on the ambient temperature and derating see chapter Technical data in ACS580 01 0 75 to 250 kW hardware manual 3AXD50000018826 English Protect the drive and input power cable See tables 3 IV and 5 on pages 6 and 6 for the fuses If you use gG fuses make sure that the operating ti...

Page 27: ...eck the compatibility with IT ungrounded and corner grounded TN systems EMC filter The internal EMC filter is not suitable for use on an IT ungrounded system or on a corner grounded TN system Disconnect the EMC filter before connecting the drive to the supply network Check the table on page 28 WARNING Do not install the drive with the internal EMC filter connected on an IT system an ungrounded pow...

Page 28: ...Check from the table below if you have to disconnect the EMC filter EMC or ground to phase varistor VAR For instructions on how to do this see page 29 Frame sizes EMC filter EMC Ground to phase varistor VAR Symmetrically grounded TN systems TN S systems 1 Corner grounded TN systems 2 IT systems ungrounded or high resistance grounded 30 ohms 3 R6 R9 EMC 2 screws Do not disconnect Disconnect Disconn...

Page 29: ...nect the internal EMC filter or ground to phase varistor if needed do as follows 1 Switch off the power from the drive 2 Open the front cover if not already opened see steps 5 IP21 and 5 IP55 in figure R6 R9 Figures A on page 45 3 To disconnect the internal EMC filter remove the two EMC screws 4 To disconnect the ground to phase varistor remove the varistor screw 3 4 3 ...

Page 30: ...ees Mark the pigtail made from the shield as a PE conductor with yellow and green color 7 Slide the cables through the holes of the bottom plate and attach the grommets to the holes the motor cable to the right and the input power cable to the left 8 Connect the motor cable Ground the shield 360 degrees under the grounding clamp 8a Connect the twisted shield of the cable to the grounding terminal ...

Page 31: ...lide the cable through a hole of the bottom plate and attach the grommet to the hole 2 Ground the stripped outer shield of the cable 360 degrees under the grounding clamp Keep the cable otherwise unstripped as close to the terminals of the control board as possible For analog signal cables ground also the pair cable shields and grounding wire at the SCR1 terminal Secure the cables mechanically at ...

Page 32: ...frequency speed selection 17 DI5 Ramp set 1 0 Ramp set 2 1 18 DI6 Not configured X6 X7 X8 Relay outputs 19 RO1C Ready run 250 V AC 30 V DC 2 A 20 RO1A 21 RO1B 22 RO2C Running 250 V AC 30 V DC 2 A 23 RO2A 24 RO2B 25 RO3C Fault 1 250 V AC 30 V DC 2 A 26 RO3A 27 RO3B X5 EIA 485 Modbus RTU 29 B Embedded Modbus RTU EIA 485 30 A 31 DGND S4 TERM Serial data link termination switch S5 BIAS Serial data lin...

Page 33: ...gure R6 R9 Figures E on page 47 IP21 1 Reinstall the side plates of the cable entry box Tighten the retaining screws with a screwdriver 2 Slide the cover of the cable entry box on the module from below until the cover snaps into place 3 Reinstall the module cover Tighten the two retaining screws with a screwdriver IP55 1 Reinstall the module cover Tighten the two retaining screws with a screwdrive...

Page 34: ...34 EN R6 R9 Quick installation guide R0 R4 R6 R9 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH ...

Page 35: ...if included are on place Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incorrect direction of rotation Hints on using the assistant control panel The two commands at the bottom of the display Options and Menu in the figure on the right show the functions of the two softkeys and located below the display The co...

Page 36: ...ressing OK Note After you have selected the language it takes a few minutes for the control panel to wake up Select Start set up and press Next Select the localization you want to use and press Next Change the units shown on the panel if needed Go to the edit view of a selected row by pressing Scroll the view with and Go to the next view by pressing Next To select a value in an edit view Use and t...

Page 37: ...ress If you do not want to change the default name ACS580 continue straight to the set up of the motor nominal values by pressing Next For information on editing text see ACS580 firmware manual 3AXD50000016097 English Refer to the motor nameplate for the following nominal value settings of the motor Enter the values exactly as shown on the motor nameplate Example of a nameplate of an induction asy...

Page 38: ...ng the motor Do not do this if it could cause any risk or if the mechanical set up does not allow it To do the direction test select Spin the motor and press Next Press the Start key on the panel to start the drive Check the direction of the motor If it is forward select Yes motor is spinning forward and press Next to continue If the direction is not forward select No fix direction and press Next ...

Page 39: ...mps and limits starting from the Main menu press Menu to enter the Main menu Select Primary settings and press Select or We recommend that you make at least these additional settings Choose a macro or set start stop and reference values individually Ramps Limits With the Primary settings menu you can also adjust settings related to the motor PID fieldbus advanced functions and clock region and dis...

Page 40: ...you change the settings you also change the use of the I O signals in the drive Make sure the actual I O wiring and the use of I O in the control program match each other You can check the current I O use in the I O menu under the Main menu After making the adjustments go back to the Primary settings menu by pressing Back 2 Additional settings Ramps acceleration and deceleration times for the moto...

Page 41: ...R IT NL PL PT RU SV TR ZH 2 Additional settings Limits Select Limits and press Select or Adjust the parameters according to your needs Select a parameter and press Edit After making the adjustments go back to the Primary settings menu by pressing Back ...

Page 42: ...42 EN Quick start up guide R0 R4 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH ...

Page 43: ...R6 R9 Quick installation guide 43 R0 R3 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH Compliance with the European Machinery Directive 2006 42 EC Declaration of conformity ...

Page 44: ...44 R6 R9 Quick installation guide R0 R3 R6 R9 EN DA DE ES FI FR IT NL PL PT RU SV TR ZH ...

Page 45: ... IP21 IP21 IP21 42 93 54 119 69 152 97 214 IP55 IP55 IP55 IP55 43 95 56 124 77 170 103 227 3 4 2 2 2 IP21 7 6 8 M6 12 IP21 IP21 IP55 7 5 1 1000 V DC 100 Mohm U1 V1 U1 W1 V1 W1 U1 PE V1 PE W1 PE ohm M 3 U1 V1 W1 PE ONLY IT AND CORNER GROUNDED TN EN See page 27 DA Se side 27 DE Siehe Seite 3 FI Katso sivu 57 FR Cf page 67 IT Vedere pag 7 PL Patrz str 97 PT Veja a página 107 RU См ст TR Bkz sayfa 137...

Page 46: ...only R6 R7 R8 R9 N m lbf ft N m lbf ft N m lbf ft N m lbf ft L1 L2 L3 T1 U T2 V T3 W 30 22 40 30 40 30 70 52 PE 10 7 10 7 10 7 10 7 9 10a M5 25 35 M5 25 M5 12 8b 8c 12 11 8 8a 9a 9b 9c 14 0 5 0 6 N m 0 37 4 43 lbf ft 0 5 0 6 N m 0 37 4 43 lbf ft M4 20 4 ...

Page 47: ...47 DA DE ES FI FR IT NL PT RU SV TR CN R6 R9 Figures E 1 2 3 IP21 IP21 IP21 1 IP55 ...

Page 48: ...48 DA DE ES FI FR IT NL PT RU SV TR CN 3AXD50000009286 Rev D ...

Page 49: ...和变流器变频器服务 ABB 变频器授权服务站关于 ABB 变频器授权服务站的建议或意见欢迎致电 ABB 变频器技术支持与服务热线 4008108885 或发送邮件到 drive service cn abb com 产品和服务查询请向当地的 ABB 代表提出有关产品的任何咨询同时提供相关装置的型号命名和序列号浏览 www abb com searchchannels 可获取 ABB 销售支持和服务部门的联系方式清单产品培训有关 ABB 产品培训的信息请浏览 www abb com drives 并选择培训课程 Training courses 提供有关 ABB 变频器手册的反馈欢迎您对我们的手册提出宝贵意见请转到 www abb com drives 并选择文档库 Document Library 手册反馈表 LV 交流变频器 Manuals feedback fo...

Page 50: ... 3785 0688 传真 86 20 3785 0608 成都办事处中国四川省成都市 610041 人民南路四段三号来福士广场 T1 8 层电话 86 28 8526 8800 传真 86 28 8526 8900 厦门办事处中国福建省厦门市 361009 湖里火炬高新区信息光电园围里路 559 号电话 86 592 630 3058 传真 86 592 630 3531 昆明办事处中国云南省昆明市 650032 崇仁街 1 号东方首座 2404 室电话 86 871 6315 8188 传真 86 871 6315 8186 郑州办事处中国河南省郑州市 450007 中原中路 220 号裕达国际贸易中心 A 座 1006 室电话 86 371 6771 3588 传真 86 371 6771 3873 贵阳办事处中国贵州省贵阳市 550022 观山湖区金阳南...

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