Danfoss VLT FC 322 User Manual Download

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MAKING MODERN LIVING POSSIBLE

IInstruction Manual

VLT

Automation VT Drive FC 322

www.danfoss.com/drives

*MG21E122*

130R0411

MG21E122

Rev. 2012-05-03

Remote Site Products - 1-888-532-2706 - www.remotesiteproducts.com

http://www.remotesiteproducts.com/p-20776-Danfoss-131X8139-VLT-Automation-VT-Drive-VFD-FC322-230V-20-HP.aspx

Summary of Contents for VLT FC 322

Page 1: ...omation VT Drive FC 322 www danfoss com drives MG21E122 130R0411 MG21E122 Rev 2012 05 03 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss...

Page 2: ...rial bus command an input reference signal or a cleared fault condition Use appropriate cautions to guard against an unintended start WARNING DISCHARGE TIME Frequency converters contain DC link capaci...

Page 3: ...rame Instruction Manual MG21E122 VLT is a registered Danfoss trademark Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X8139 VLT Autom...

Page 4: ...54 Enclosures 3 6 2 4 3 Motor Connection 3 7 2 4 4 Motor Cable 3 10 2 4 5 Motor Rotation Check 3 10 2 4 6 AC Mains Connection 3 10 2 5 Control Wiring Connection 3 11 2 5 1 Access 3 11 2 5 2 Using Scr...

Page 5: ...ternational North American Default Parameter Settings 6 3 5 5 Parameter Menu Structure 6 4 5 5 1 Main Menu Structure 6 5 5 6 Remote Programming with MCT 10 Set up Software 6 9 6 Application Examples 7...

Page 6: ...a 11 2 10 3 Fuse Tables 11 7 10 3 1 Protection 11 7 10 3 2 Non UL Compliance 11 7 10 3 3 UL Compliance 11 8 10 3 4 Connection Tightening Torques 11 8 12 Index 12 1 Contents VLT Automation VT Drive FC...

Page 7: ...Frame Instruction Manual MG21E122 VLT is a registered Danfoss trademark Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X8139 VLT Auto...

Page 8: ...l Functions Introduction VLT Automation VT Drive FC 322 D Frame Instruction Manual MG21E122 VLT is a registered Danfoss trademark 1 1 1 1 Remote Site Products 1 888 532 2706 www remotesiteproducts com...

Page 9: ...equirements Contact the local Danfoss supplier or visit the Danfoss website for downloads or additional information 1 4 Product Overview A frequency converter is an electronic motor controller that co...

Page 10: ...atus output and control can be provided Table 1 2 Frequency Converter Internal Components 1 6 Frame Sizes and Power Ratings kW rated frequency converters kW High Overload 75 90 110 132 160 200 250 315...

Page 11: ...ame Instruction Manual 1 4 MG21E122 VLT is a registered Danfoss trademark 1 1 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X8139 VL...

Page 12: ...ng is equal to or greater than motor full load current for peak motor performance Motor size and frequency converter power must match for proper overload protection If frequency converter rating is le...

Page 13: ...Heatsink fan D1h D3h 102 m3 hr 60 CFM 420 m3 hr 250 CFM D2h D4h 204 m3 hr 120 CFM 840 m3 hr 500 CFM Table 2 2 Airflow 2 3 2 Lifting Always lift the frequency converter using the dedicated lifting eye...

Page 14: ...rminals Connecting control and serial communication wiring After power has been applied checking input and motor power programming control terminals for their intended functions Figure 2 2 Installatio...

Page 15: ...rload and Equipment Protection An electronically activated function within the frequency converter provides overload protection for the motor The overload calculates the level of increase to activate...

Page 16: ...und connections Do not earth ground one frequency converter to another in a daisy chain fashion Keep the earth ground wire connections as short as possible Using high strand wire to reduce electrical...

Page 17: ...es The frequency converter can be earthed grounded using conduit or shielded cable For earthing grounding of the power connections use the dedicated earthing grounding points as shown in Figure 2 6 Fi...

Page 18: ...correction capacitors between the frequency converter and the motor Do not wire a starting or pole changing device between the frequency converter and the motor Connect the 3 phase motor wiring to ter...

Page 19: ...LT Automation VT Drive FC 322 D Frame Instruction Manual 2 8 MG21E122 VLT is a registered Danfoss trademark 2 2 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproduc...

Page 20: ...Drive FC 322 D Frame Instruction Manual MG21E122 VLT is a registered Danfoss trademark 2 9 2 2 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 D...

Page 21: ...ter Comply with local and national electrical codes for cable sizes Connect 3 phase AC input power wiring to terminals L1 L2 and L3 see Figure 2 11 Figure 2 11 Connecting to AC Mains 1 Mains connectio...

Page 22: ...T is rarely stated by cable manufac turers but it is often possible to estimate transfer impedance ZT by assessing the physical design of the cable Transfer impedance ZT can be assessed on the basis o...

Page 23: ...ps ground loops may occur To eliminate earth ground loops connect one end of the screen to earth ground with a 100 nF capacitor keeping leads short Figure 2 14 Avoid EMC noise on serial communication...

Page 24: ...Examplesfor terminals and associated parameters It is important to confirm that the control terminal is programmed for the correct function See 5 Programming for details on accessing parameters and pr...

Page 25: ...ntire network When connecting a motor to the frequency converter always use screened motor cable Cable Screened twisted pair STP Impedance 120 Max cable length 1200 m including drop lines 500 m statio...

Page 26: ...compatibility Environmental consider ations See equipment label for the maximum ambient operating temperature limits Humidity levels must be 5 95 non condensing Fusing and circuit breakers Check for p...

Page 27: ...est performance Basic operational programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor speeds Parameter settings recommended are intended f...

Page 28: ...ower HP 1 22 Motor Voltage 1 23 Motor Frequency 1 24 Motor Current 1 25 Motor Nominal Speed Figure 3 5 9 A jumper wire should be in place between control terminals 12 and 27 If this is the case leave...

Page 29: ...Over voltage Control NOTE The OVC algorithm does not work when using PM motors See 4 1 1 Local Control Panel for resetting the frequency converter after a trip NOTE 3 2 Applying Power to the Frequency...

Page 30: ...LT Programming Guide for details on use of the NLCP 4 1 1 LCP Layout The LCP is divided into four functional groups see Figure 4 1 Figure 4 1 LCP a Display area b Display menu keys for changing the di...

Page 31: ...lay Press Status plus or to adjust the display brightness The symbol in the upper right corner of the display shows the direction of motor rotation and which set up is active This is not programmable...

Page 32: ...control Use the navigation keys to control frequency converter speed An external stop signal by control input or serial communication overrides the local hand on Off Stops the motor but does not remov...

Page 33: ...tialisation using 14 22 Operation Mode does not change frequency converter data such as operating hours serial communication selections personal menu settings fault log alarm log and other monitoring...

Page 34: ...running The main menu accesses all parameters and allows for advanced frequency converter applications 5 2 Programming Example Here is an example for programming the frequency converter for a common...

Page 35: ...quency converter that the minimum voltage received on Terminal 53 0 V equals 20 Hz output Figure 5 8 10 6 15 Terminal 53 High Ref Feedb Value Set maximum speed reference on Terminal 53 at 50 Hz This t...

Page 36: ...tal Input Press OK to access function choices The default setting Start is shown Figure 5 13 5 4 International North American Default Parameter Settings Setting 0 03 Regional Settings 0 International...

Page 37: ...programming for applications often requires setting functions in several related parameters These parameter settings provide the frequency converter with system details it needs to operate properly Sy...

Page 38: ...uick Stop Ramp Time 3 82 Starting Ramp Up Time 3 9 Digital Pot Meter 3 90 Step Size 3 91 Ramp Time 3 92 Power Restore 3 93 Maximum Limit 3 94 Minimum Limit 3 95 Ramp Delay 4 Limits Warnings 4 1 Motor...

Page 39: ...2 Process Data 12 20 Control Instance 12 21 Process Data Config Write 12 22 Process Data Config Read 12 27 Primary Master 12 28 Store Data Values 12 29 Store Always 12 3 EtherNet IP 12 30 Warning Para...

Page 40: ...D Start Speed RPM 20 83 PID Start Speed Hz 20 84 On Reference Bandwidth 20 9 PID Controller 20 91 PID Anti Windup 20 93 PID Proportional Gain 20 94 PID Integral Time 20 95 PID Differentiation Time 20...

Page 41: ...edb Value 26 26 Term X42 3 Filter Time Constant 26 27 Term X42 3 Live Zero 26 3 Analog Input X42 5 26 30 Terminal X42 5 Low Voltage 26 31 Terminal X42 5 High Voltage 26 34 Term X42 5 Low Ref Feedb Val...

Page 42: ...n be done off line and simply downloaded to the frequency converter Or the entire frequency converter profile can be loaded onto the PC for back up storage or analysis The USB connector or RS 485 term...

Page 43: ...me Instruction Manual 5 10 MG21E122 VLT is a registered Danfoss trademark 5 5 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X8139 VL...

Page 44: ...inverse Default Value Notes comments Parameter group 1 2 must be set according to motor Table 6 1 AMA with T27 Connected Parameters Function Setting 1 29 Automatic Motor Adaptation AMA 1 Enable comple...

Page 45: ...eration a jumper wire to terminal 27 is not needed Table 6 5 Start Stop Command with Safe Stop Figure 6 1 Parameters Function Setting 5 10 Terminal 18 Digital Input 9 Latched Start 5 12 Terminal 27 Di...

Page 46: ...al 53 Low Voltage 0 07 V 6 11 Terminal 53 High Voltage 10 V 6 14 Terminal 53 Low Ref Feedb Value 0 RPM 6 15 Terminal 53 High Ref Feedb Value 1500 RPM Default Value Notes comments Table 6 9 Speed Refer...

Page 47: ...n requirements Parameters Function Setting 1 90 Motor Thermal Protection 2 Thermistor trip 1 93 Thermistor Source 1 Analog input 53 Default Value Notes comments If only a warning is desired 1 90 Motor...

Page 48: ...hat service may be required If the feedback error goes below the limit again within 5 s then the frequency converter continues and the warning disappears But Relay 1 will still be triggered until Rese...

Page 49: ...D Frame Instruction Manual 6 6 MG21E122 VLT is a registered Danfoss trademark 6 6 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X813...

Page 50: ...and other signals applied to the control terminals can override local control Table 7 1 Reference site Remote The speed reference is given from external signals serial communication or internal prese...

Page 51: ...1 The corresponding terminal is active The frequency converter saves the actual reference Changing the reference is now only possible via terminal functions speed up and speed down Jog request A jog...

Page 52: ...art signal from a digital input or serial communication Start delay In 1 71 Start Delay a delay starting time was set A start command is activated and the motor will start after the start delay time e...

Page 53: ...Frame Instruction Manual 7 4 MG21E122 VLT is a registered Danfoss trademark 7 7 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X8139...

Page 54: ...a stop The logic will continue to operate and monitor the status After the fault condition is remedied the can be reset It will then be ready to start operation again A trip can be reset in any of 4 w...

Page 55: ...rature X X 1 90 12 Torque limit X X 13 Over current X X X 14 Earth fault X X X 15 Hardware mismatch X X 16 Short circuit X X 17 Control word timeout X X 8 04 23 Internal fan fault X 24 External fan fa...

Page 56: ...62 Output frequency at maximum limit X 64 Voltage limit X 65 Control board over temperature X X X 66 Heatsink temperature low X 67 Option configuration has changed X 68 Safe stop activated X1 69 Power...

Page 57: ...appeared The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital input parameter group 5 1 1 The origin event that caused an alarm cannot damage the or...

Page 58: ...s lower than the low voltage warning limit The limit is dependent on the frequency converter voltage rating The unit is still active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage...

Page 59: ...y condition to a warning followed by an alarm Troubleshooting If the motor torque limit is exceeded during ramp up extend the ramp up time If the generator torque limit is exceeded during ramp down ex...

Page 60: ...r transmitted to the brake resistor is calculated as a mean value over the last 120 s of run time The calculation is based on the intermediate circuit voltage and the brake resistance value set in 2 1...

Page 61: ...ld 513 Communication time out reading EEPROM data 514 Communication time out reading EEPROM data 515 Application oriented control cannot recognize the EEPROM data 516 Cannot write to the EEPROM becaus...

Page 62: ...32 Term X30 6 Digi Out MCB 101 For X30 7 check the load connected to X30 7 or remove the short circuit connection Check 5 33 Term X30 7 Digi Out MCB 101 ALARM 46 Power card supply The supply on the po...

Page 63: ...ate that the temperature sensor is defective causing the fan speed to increase to the maximum If the sensor wire between the IGBT and the gate drive card is disconnected this warning would result Also...

Page 64: ...G ALARM 104 Mixing fan fault The fan monitor checks that the fan is spinning at drive power up or whenever the mixing fan is turned on If the fan is not operating then the fault is annunciated The mix...

Page 65: ...Frame Instruction Manual 8 12 MG21E122 VLT is a registered Danfoss trademark 8 8 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X813...

Page 66: ...30B1107 Wrong contrast setting Press Status to adjust the contrast Display LCP is defective Test using a different LCP Replace the faulty LCP or connection cable Internal voltage supply fault or SMPS...

Page 67: ...f a reversing command is programmed for the terminal in parameter group 5 1 Digital inputs Deactivate reversing signal Wrong motor phase connection See 2 4 5 Motor Rotation Check in this manual Motor...

Page 68: ...th the unit Contact the supplier Motor current imbalance greater than 3 Problem with motor or motor wiring Rotate output motor leads one position U to V V to W W to U If imbalanced leg follows the wir...

Page 69: ...D Frame Instruction Manual 9 4 MG21E122 VLT is a registered Danfoss trademark 9 9 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss 131X81...

Page 70: ...288 353 426 Max Input current Continuous at 400 V A 204 251 304 381 381 463 463 567 Continuous at 460 500 V A 183 231 291 348 348 427 427 516 Max cable size mains motor brake and load share mm2 AWG2 5...

Page 71: ...tween mains phases 3 0 of rated supply voltage True Power Factor 0 9 nominal at rated load Displacement Power Factor cos near unity 0 98 Switching on input supply L1 L2 L3 power ups maximum one time 2...

Page 72: ...caleable Input resistance Ri approx 200 Max current 30 mA Resolution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of full scale Bandwidth 200 Hz The analog inputs are galvanic...

Page 73: ...nically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Relay outputs Programmable relay outputs 2 Relay 01 Terminal number 1 3 break 1 2...

Page 74: ...enclosure types 1 0g Relative humidity 5 95 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 H2S test class Kd Test method according to IEC 60068 2 43 H2S 1...

Page 75: ...rload temperature cannot be reset until the temperature of the heatsink is below 70 C 5 C Guideline these temper atures may vary for different power sizes enclosures etc The has an auto derating funct...

Page 76: ...ncy converter is equipped with an internal over current protection that can be used for upstream overload protection UL applications excluded See 4 18 Current Limit Moreover fuses or circuit breakers...

Page 77: ...08A0630 A070URD31KI0630 N315 170M4017 LA50QS800 4 L50S 800 FWH 800A 20 610 31 800 A50QS800 4 6 9URD32D08A0800 A070URD31KI0800 Table 10 3 Alternative Fuse Options 10 3 4 Connection Tightening Torques W...

Page 78: ...ooling Cooling 2 1 Clearance 3 1 Copying Parameter Settings 4 3 Current Limit 3 4 Rating 2 1 8 5 D DC Current 1 2 Link 8 5 Derating 10 5 10 6 2 1 Digital Input 2 13 7 3 8 6 Inputs 7 3 Output 10 4 Disc...

Page 79: ...up Software 5 9 10 Set up Software 2 13 Mechanical Installation 2 1 Menu Keys 4 1 4 2 Structure 4 3 5 4 Motor Cable 2 10 Cables 2 4 2 7 Connection 2 7 Current 1 3 8 9 4 2 Data 3 3 3 4 8 6 8 10 Frequen...

Page 80: ...Speed Reference 3 4 5 2 7 1 Start Up 1 2 4 4 5 1 Status Messages 7 1 Mode 7 1 Stop Command 7 2 Supply Voltage 2 11 2 13 8 8 10 4 Surroundings 10 5 Switching Frequency 7 2 System Feedback 1 2 T Temper...

Page 81: ...omation VT Drive FC 322 www danfoss com drives MG21E122 130R0411 MG21E122 Rev 2012 05 03 Remote Site Products 1 888 532 2706 www remotesiteproducts com http www remotesiteproducts com p 20776 Danfoss...

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