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ABB EBN853 Operating Instructions Manual Download Page 12

Design and function 

 

12 

EBN853, EBN861 (Contrac) 

42/68-830-EN 

 

Pos: 8.1 /Überschriften/1/A - C/Aufbau und Funktion @ 0\mod_1129797620733_3101.doc @ 3140 

 

3  Design and function 

 

Pos: 8.2 /Aufbau und Funktion/Aktorik/Leistungselektroniken/Allgemein/Ex-Konzept Grafik @ 13\mod_1191847969015_3101.doc @ 128138 

 

J

Process Control System
/ Controller

mains

115 V AC / 230 V AC

Motor Temperature
Monitoring Unit
(e.g., SD241B)

Contrac power
electronic unit

Contrac actuator
in explosion-proof design

M00190

non Ex

Ex

Motor
with temperature sensor

brake

Motor/brake line
(shielded)

Sensor line (shielded)

Signal line from / to control
system / controller (shielded)

Motor connection area

Sensor connection area
(anti-condensation heater, optional)

Sensor electronic unit

Actuator sensor

Gearing

Temperature sensor line

 

Fig. 4: Ex design 
 

Pos: 8.3 /Überschriften/1.1/1-spaltig/A - C/Baugruppen @ 13\mod_1191919723796_3101.doc @ 128776 

 

Summary of Contents for EBN853

Page 1: ...nit EBN853 EBN861 Contrac Pos 1 Titelblätter Copyright BA IA Aktorik Antriebe Leistungselektronik EBN853 EBN861 Contrac 13 mod_1191827957187_3101 doc 127187 For Control of Contrac Actuators in the explosion protection area P R O F I B U S PROCESS FIELD BUS ...

Page 2: ...nden Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright It assists the user with the safe and efficient operation of the device The contents may not be copied or reproduced in whole or in excerpts without prior approval of the copyright holder Pos 3 Inhalt...

Page 3: ...mation on WEEE directive 2002 96 EC Waste Electrical and Electronic Equipment 9 1 10 Transport safety information 9 1 11 Storage conditions 10 1 12 Installation safety information 10 1 13 Electrical installation safety information 10 1 14 Operating safety information 11 2 Explosion protection safety precautions 11 2 1 Operation via frequency transformer 11 2 2 Using the engineering software Save R...

Page 4: ...with the service field ISF 26 7 1 1 Opening the cover flap of the ISF 26 7 1 2 Status 26 7 1 3 Operating mode Device setup 26 7 1 4 Setup via user interface 26 7 1 5 Defining the initial position 0 or 100 27 7 1 6 Defining the second position 0 or 100 27 7 1 7 Saving your settings 27 7 1 8 Correcting settings 28 8 Alarms Errors 29 8 1 Definition 29 8 1 1 Alarms 29 8 1 2 Error 29 8 2 Alarm diagram ...

Page 5: ...on of the device In addition to the general information the individual chapters of the manual contain descriptions about processes or procedural instructions with specific safety information Only the observance of all safety information enables the optimal protection of personnel as well as the environment from hazards and the safe and trouble free operation of the device Pos 4 4 Überschriften 1 1...

Page 6: ... life One of these symbols in conjunction with the Danger warning indicates an imminent danger If it is not avoided death or serious injury will result Warning Bodily injury The symbol in conjunction with the Warning message indicates a possibly dangerous situation If it is not avoided death or serious injury could result Caution Slight injuries The symbol in conjunction with the Caution message i...

Page 7: ...unit 1 Elektronik Electronics Type Made in Germany 2 B Nr No NL 3 U 230 V Jahr Ye ar 4 f 50 60 Hz 5 P max W 5 t C IP 66 CE 6 Ext Sicherung Fuse Automation D 32425 Minden M00360 Fig 1 1 Electronic unit type 2 Unit no no of the non list version 3 Permissible voltage range Year of manufacture 4 Permissible line frequency max power 5 Permissible ambient temperature Protection class 6 Specifications fo...

Page 8: ...ability The operators must strictly observe the applicable national regulations in their countries with regards to installation function tests repairs and maintenance of electrical devices Pos 4 16 Sicherheit Allgemein Organisatorische Maßnahmen Qualifikation des Personals 0 mod_1129728800194_3101 doc 3247 1 7 Personnel qualification The installation commissioning and maintenance of the device may...

Page 9: ...ces Through its publications ABB conducts an open dialog with the public This product solution is manufactured from materials that can be reused by specialized recycling companies 1 9 1 Information on WEEE directive 2002 96 EC Waste Electrical and Electronic Equipment This product solution is not subject to the WEEE directive 2002 96 EC and relevant national laws e g ElektroG in Germany Dispose of...

Page 10: ...erheitshinweise zur Montage 13 mod_1191936460078_3101 doc 129206 Only qualified specialists who have been trained for these tasks are authorized to mount and adjust the control actuator and to make the electrical connection When working on the actuator itself or the electronics always observe the locally valid accident prevention regulations and the regulations concerning the construction of techn...

Page 11: ... Check whether the electronic unit is loaded with the parameters of the actuator it is connected to Check the electronic unit for proper connection to the correct actuator Setpoint monitoring is activated as default setting when the electronic unit leaves the manufacturer Do not de activate this setting Rapid traverse mode is not allowed on Ex actuators and the feature cannot be activated from the...

Page 12: ... 230 V AC Motor Temperature Monitoring Unit e g SD241B Contrac power electronic unit Contrac actuator in explosion proof design M00190 non Ex Ex Motor with temperature sensor brake Motor brake line shielded Sensor line shielded Signal line from to control system controller shielded Motor connection area Sensor connection area anti condensation heater optional Sensor electronic unit Actuator sensor...

Page 13: ...ration and actuator setup 3 1 1 EBN853 1 2 3 4 5 M00353 Fig 5 1 Terminal box 2 Electronics cover 3 Cover for ISF 4 Cover for connection area 5 Holes for cable glands 8 1 2 3 4 5 6 7 M00352 Fig 6 Connection area 1 Fuse protection against active feed at 20 mA setpoint input 2 Signal terminals 3 Fuse for heating resistor 4 Motor terminals 5 Mains fuse 6 Mains supply terminals 7 Tap holes 8 Cable glan...

Page 14: ...over 3 Cover for ISF 4 Cover for connection area 5 Holes for cable glands 4 5 6 2 1 3 M00355 Fig 8 EBN861 connection area 1 Commissioning and service field ISF 2 Hinge screws 3 Cover screws 4 Mains supply terminals 5 Motor terminals 6 Signal terminals Pos 8 6 Überschriften 1 1 1 spaltig A C Auslieferungszustand 13 mod_1191937947421_3101 doc 129278 ...

Page 15: ...n Installation 13 mod_1191836243781_3101 doc 127826 Important Prior to installation or service activities the electronic unit and actuator must be disconnected from the power supply and secured to prevent unintentional startup It must also be possible to disconnect the electronic unit and actuator onsite All signal and motor cables between the actuator and electronic unit must be shielded The shie...

Page 16: ... the electronic unit carefully Installing the housing halves 1 Set the housing halves on the hinge pins and replace the screw in the upper pin Move the cover of the electronic unit carefully 2 Restore the internal plug connection 3 Close the housing and insert and connect the cover screws Fig 7 pos 3 Mounting 1 Module mounted on vertical support with screws of property class 8 8 tensile strength 8...

Page 17: ...tor Consider the following issues Consider the local regulation concerning the setup of electrical devices within hazardous areas This applies particularly to EN 60079 14 for the setup of the screen and the potential compensation between the actuator the electronic unit and the motor protection unit see 1 in chapter Cable shield page 18 and chapter Terminal connection diagrams page19 ff For the co...

Page 18: ...the shield 1 Remove approx 2 cm of cable sheathing 3 from the end of the cable 2 Separate the shield and peel it back to its inner sheathing 4 3 Push the cable through the cable gland and fasten with clamp 1 4 Make sure that the shielding is touching the clamp and the electronic unit housing 2 Pos 12 7 Überschriften 1 1 1 1 spaltig Motor 10 mod_1182501159359_3101 doc 108596 5 1 2 Motor Pos 12 8 El...

Page 19: ...182230113218_3101 doc 107842 5 2 1 1 Analog digital Pos 12 13 Elektrischer Anschluss Aktorik Antriebe Leistungselektroniken EBN853 861 Hinweis 1 Potenzialausgleich 14 mod_1194425809156_3101 doc 136747 Important For more information regarding footnote 1 see chapter Electrical connection page 17 Pos 12 14 Elektrischer Anschluss Aktorik Antriebe Allgemein Elektrischer Anschluss Leistungselektronik EB...

Page 20: ...Electrical connection 20 EBN853 EBN861 Contrac 42 68 830 EN 5 2 1 2 PROFIBUS DP Fig 11 Electrical connection PROFIBUS DP option Pos 12 15 Seitenumbruch 0 mod_1126532365768_3101 doc 3830 ...

Page 21: ...oniken EBN853 861 Hinweis 1 Potenzialausgleich 14 mod_1194425809156_3101 doc 136747 Important For more information regarding footnote 1 see chapter Electrical connection page 17 Pos 12 19 Elektrischer Anschluss Aktorik Antriebe Allgemein Elektrischer Anschluss Leistungselektronik EBN861 EX 10 mod_1182165694015_3101 doc 107599 Important The electrical connection is provided by terminals on the actu...

Page 22: ...rical connection PROFIBUS DP option Important For separate heat supply protect the heater with 2 max 6 A medium time lag fuses e g Neozed D01CE14 Pos 12 20 Elektrischer Anschluss Aktorik Antriebe Leistungselektroniken Allgemein Externe Sicherung für EBN861 13 mod_1191924499046_3101 doc 128869 ...

Page 23: ...igital input output signals Pos 12 22 Elektrischer Anschluss Aktorik Antriebe Leistungselektroniken EBN853 861 Vorraussetzung Binärsignal 13 mod_1191932242484_3101 doc 128943 To control the actuator via digital input 1 the unit must be switched to AUTO mode The digital inputs can be enabled via the user interface in the configuration software standard configuration AUT can be enabled via the user ...

Page 24: ...eration Pos 14 3 Konfiguration Parametrierung Aktorik Antriebe Contrac Lokale Bedienung Allgemeine Informationen zur Bedienung 7 mod_1166523369281_3101 doc 53108 The basic settings Define end positions and Initial diagnosis can be configured via the commissioning and service field ISF It can be used to adjust the actuator to the working area and set the direction without using a PC The actuator ca...

Page 25: ...djustment process 3 Reset button Press to restart the processor and delete any values assigned positions 0 and 100 4 Accept button 0 Press to set the current position as 0 press in combination with the 2 button to end the adjustment process 5 LED for 0 position Depending on the flash rate this LED indicates either adjustment position saved or error 6 Write protection switch default ON 7 RS232 conn...

Page 26: ... damage to health risk to life Make sure that the actuator can move without danger 7 1 1 Opening the cover flap of the ISF 1 Release the screws for the cover flap 2 Swing the cover flap to the side 7 1 2 Status The electronic unit is connected to the power supply and wired to the actuator Move the write protection 6 to the OFF position The electronic unit is in the MAN operating mode no signal at ...

Page 27: ... 100 6 Use a button 9 to move to the second position 7 To accept the position press the Accept button 2 or 4 If successful both LEDs 5 and 10 flash at a rate of approx 1 Hz 7 1 7 Saving your settings 8 Press both Accept buttons 2 4 to accept the settings The LEDs 5 10 stop flashing after a short period of time and the adjustment process is completed 9 If the range selected for the actuator is too ...

Page 28: ...Both LEDs light up briefly and then stop flashing Operation Standard operation MAN AUT The LEDs are switched off Positioning via the button on the ISF takes priority over the control system The LEDs are switched off Error both LEDs flash alternately at 4 Hz Reset Resets error messages If no other error exists both LEDs stop flashing Reset if the operating range is overshot Hold both travel buttons...

Page 29: ...ut which currently is impairing the actuator electronic unit process or persons The actuator is switched off and the actuator functions are no longer available Previous error messages are stored in the Saved Errors area in the electronic unit Use the graphic user interface to output the stored errors Error messages cannot be reset until the cause of the error has been eliminated Pos 17 5 Überschri...

Page 30: ...toring Software Monitoring Standstill Min speed Movement in incorrect direction Frequency converter end positions Position sensor memory error Flash error RAM error Watchdog monitoring activated Monitoring ON Error signal Error message via actual value ON Saved Fairure Reset Option Analog output 1 3 5 mA with Low alarm 21 5 25 mA with High alarm General Fairure Display ON Pos 17 9 Seitenumbruch 0 ...

Page 31: ...iring incorrect wiring between actuator and electronic unit Check wiring motor brake faulty Check the winding resistance of the motor and brakes Check the brake lock Binary inputs on the electronic unit are not wired Make connection actuator does not react Brake does not release no mechanical click Check the brake air gap approx 0 25 mm and electrical connection to the brake check winding resistan...

Page 32: ...ic unit 100 m 328 ft No plug connection for explosion proof actuators RSDE RHDE Optional loose cable set supply acc to length requirements Weight approx 11 kg 24 lbs Pos 19 4 Technische Daten Datenblatt Aktorik Antriebe Leistungselektroniken Leistungselektronik EBN853 Contrac Technische Daten 7 mod_1168587809703_3101 doc 58555 Supply voltage standard actuators 115 V AC 94 130 V or 230 V AC 190 260...

Page 33: ...ator and electronic unit 100 m 328 ft No plug connection with RSDE RHDE actuators optional loose cable set supplied acc to length requirements Weight approx 40 kg 88 lbs Pos 19 7 Technische Daten Datenblatt Aktorik Antriebe Leistungselektroniken Leistungselektronik EBN861 Contrac Technische Daten 7 mod_1168849514031_3101 doc 59212 Supply voltage standard actuators 230 V AC 190 260 V 47 5 63 Hz 1Ph...

Page 34: ...ies with the following directives and their basic safety requirements CE mark on the nameplate of actuator Conforms with EMC directive 89 336 EEC Conforms with the machinery directive 2006 42 EC By placing the CE mark on its devices ABB Automation Products GmbH declares its conformance with these directives Pos 21 4 Anhang Aktorik Allgemein Hinweis zum Download Bereich Aktorik 10 mod_1182172251781...

Page 35: ...ntact person Telephone Fax E Mail Device details Type Serial no Reason for the return description of the defect Was this device used for working with substances which pose a threat or health risk F Yes F No If yes which type of contamination please place an X next to the applicable items biological F corrosive irritating F combustible highly extremely combustible F toxic F explosive F other harmfu...

Page 36: ...ation 5 I Installation 15 Installation safety information 10 Installing the housing halves 16 L Labels and symbols 6 Local operation 24 M Modules 13 Motor 18 Mounting 16 N Name plate 7 O Operating elements of the service field ISF 25 Operating safety information 11 Operation via frequency transformer 11 Operator liability 8 P Permits and certifications 34 Personnel qualification 8 Power Electronic...

Page 37: ......

Page 38: ...thout notice Printed in the Fed Rep of Germany 02 2008 ABB 2008 3KXE181001R4201 42 68 830 EN Rev B ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 ...

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