ABB EAN823 Page 1 Operating Instruction Download

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Operating Instruction

OI/PME/LME/EAN823/EBN853/EBN861-EN

Power Electronic Units (Contrac)

LME620-AI, PME120-AI (Integrated)

EAN823, EBN853, EBN861 (Field-Mounting)

To control Contrac actuators

in the PME, LME, RHD and RSD Series

Summary of Contents for EAN823

Page 1: ...g Instruction OI PME LME EAN823 EBN853 EBN861 EN Power Electronic Units Contrac LME620 AI PME120 AI Integrated EAN823 EBN853 EBN861 Field Mounting To control Contrac actuators in the PME LME RHD and RSD Series ...

Page 2: ...erstraße 72 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 Customer service center Phone 49 180 5 222 580 Fax 49 621 381 931 29031 automation service de abb com Copyright 2010 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright It assists the user in safe and efficient operation of the device The contents of this document whether wh...

Page 3: ... function 12 2 1 Modules 13 2 1 1 LME620 AI PME120 AI electronic unit EAI823 13 2 1 2 EAN823 EBN853 14 2 1 3 EBN861 15 2 2 Factory default 16 2 2 1 Standard control 16 2 2 2 Profibus DP communication 16 3 Mounting 17 3 1 LME620 AI PME120 AI 17 3 2 EAN823 EBN853 17 3 3 EBN861 18 4 Electrical connections 19 4 1 Wire cross sectional areas 19 4 1 1 Actuator 19 4 1 2 Electronics 19 4 2 Connection of po...

Page 4: ... 8 Correcting your settings 30 6 1 9 Manual MAN and automatic AUT mode software version 2 00 and higher 30 6 1 10 Signals on the commissioning and service field ISF 31 6 2 Positions for the potential switch 32 6 3 Fuses 33 7 Alarms Errors 34 7 1 Definition 34 7 1 1 Alarms 34 7 1 2 Error 34 7 2 Alarm diagram 35 7 3 Error diagram 36 8 Trouble shooting 37 9 Specifications 38 10 Communication 39 10 1 ...

Page 5: ...roduct may only be performed if expressly permitted by these instructions Only by observing all of the safety instructions and all safety warning symbols in these instructions can optimum protection of both personnel and the environment as well as safe and fault free operation of the device be ensured Information and symbols directly on the product must be observed They may not be removed and must...

Page 6: ...jury WARNING Bodily injury This symbol in conjunction with the signal word Warning indicates a possibly dangerous situation Failure to observe this safety information may result in death or severe injury WARNING Bodily injury This symbol in conjunction with the signal word Warning indicates a potential electrical hazard Failure to observe this safety information may result in death or severe injur...

Page 7: ... connection 1 Electronic unit type 2 Serial no NL no no of non list version 3 Permissible voltage range year of manufacture 4 Permissible line frequency max power consumption 5 Permissible ambient temperature protection class CE mark 6 Specifications for external fuse protection Fig 2 Software name plate on electronic unit cover 1 Associated actuator 2 Ratings for Actuator torque speed permissible...

Page 8: ...nd aggressive condition for a short time The equipment is protected against external corrosive influences However direct exposure to rain snow etc must be avoided The permissible storage and transport temperatures must be observed Actuators equipped with an anti condensation heater are additionally protected by desiccant which is placed in the following locations where condensation may be a proble...

Page 9: ...ise the type of electrical protection may be adversely affected Safe isolation of electrical circuits which are dangerous if touched is only guaranteed if the connected devices satisfy the requirements of DIN EN 61140 VDE 0140 Part 1 basic requirements for safe isolation To ensure safe isolation install supply lines so that they are separate from electrical circuits which are dangerous if touched ...

Page 10: ...lease Please contact Customer Center Service acc to page 2 for nearest service location 1 12 Integrated management system ABB Automation Products GmbH operates an integrated management system consisting of Quality management system to ISO 9001 2008 Environmental management system to ISO 14001 2004 Occupational health and safety management system to BS OHSAS 18001 2007 and Data and information prot...

Page 11: ... accept and dispose of returns for a fee 1 13 2 RoHS Directive 2002 95 EC With the Electrical and Electronic Equipment Act ElektroG in Germany the European Directives 2002 96 EC WEEE and 2002 95 EC RoHS are translated into national law ElektroG defines the products that are subject to regulated collection and disposal or reuse in the event of disposal or at the end of their service life ElektroG a...

Page 12: ...Design and function 12 OI PME LME EAN823 EBN853 EBN861 EN 2 Design and function Fig 4 Concept example with separate electronic unit ...

Page 13: ... actuators with integrated electronic unit PME120 AI and LME620 AI consist of 2 components One component is the gearing which includes the connection components and the transformer The other component is made up of the electronic unit EAI823 and the commissioning and service field ISF for local operation and actuator setup 2 1 1 LME620 AI PME120 AI electronic unit EAI823 Fig 5 Example of LME620 AI...

Page 14: ...ronic unit cover 3 Cover for commissioning and service field ISF 4 Holes for cable glands 5 Cover for connection space Fig 7 Connection area 1 Fuse protection against active feed at 20 mA setpoint input 2 Signal terminals 3 Fuse for heater 4 Motor terminals 5 Mains fuse 6 Mains supply terminals 7 Tap holes ...

Page 15: ...ectronic unit cover 3 Cover for commissioning and service field ISF 4 Cover for connection space 5 Holes for cable glands Fig 9 Connection area 1 Commissioning and service field ISF 2 Hinge screws 3 Cover screws 4 Mains supply terminals 5 Motor terminals 6 Fuse for digital outputs DO 1 DO 2 DO 3 7 Signal terminals ...

Page 16: ...erve rated torque force Setpoint function Linear setpoint position value Setpoint input 4 20 mA Function selection Positioner parameter setpoint Positioning time out disabled Actual output value 4 20 mA Digital inputs DI 1 Manual Automatic switching DI 2 DI 3 manual operation Digital outputs DO 1 ready for operation DO 2 3 end position signal Operating range not setup 2 2 2 Profibus DP communicati...

Page 17: ...placed on both housings when connecting the electronic unit and the actuator 3 1 LME620 AI PME120 AI Important Notice For information about the installation of actuators with integrated electronic unit refer to the operating instructions for linear or part turn actuators see 11 1 Other applicable documents 3 2 EAN823 EBN853 1 Fasten module on vertical support with screws of property class 8 8 tens...

Page 18: ...ward while lifting it up and off the hinge pins The cover of the electronic unit must be positioned in exactly the right place For details about how to install the housing half see section Mounting Mounting the housing halves 1 Set the front housing half down on the hinge pin and insert and fasten the hinge screw The cover of the electronic unit must be positioned in exactly the right place 2 Rest...

Page 19: ...imp pins Terminals Option Motor heater 1 5 mm2 16 AWG Wire cross sectional area Signals 0 5 mm2 20 AWG Motor heater signals 0 2 2 5 mm2 24 14 AWG Contact surface Motor signal Gold plated Heater Silver plated Actuators with integrated electronic unit LME620 AI PME120 AI Crimp pins Terminals Option Mains 1 5 mm2 16 AWG Wire cross sectional area Signals 0 5 mm2 20 AWG Mains signals 0 2 2 5 mm2 24 14 ...

Page 20: ...the connectors 2 Cut the cable sheath 3 to the required length 3 Separate the shield and peel it back to its inner sheathing 4 4 Push the cable through the cable gland and fasten it with the clamp 1 5 Make sure that the cable shield is in contact with the clamp 1 and the electronic unit housing 2 6 Connect the cable as described in Chapter 4 4 Terminal connection diagrams 7 Check the cable connect...

Page 21: ...improper installation Do not clamp individual wires under the clip Important Notice To prevent interference from electromagnetic fields the signal and power cables in the connector housing must be routed and connected separately A metal divider separates the two cable areas inside the universal plug Fig 11 1 Power cable 2 Signal cable 3 Shield 4 Separator ...

Page 22: ...les are connected by universal plug to the integrated actuator electronic unit Fig 12 4 4 1 2 PROFIBUS DP M00250 DO1 endp 0 DO2 endp 100 mains 1 13 L N B1 B2 A1 A2 S1 ext fuse Bus in bus connection Han 24E plug Bus out Contrac actuator plug bus termination green red green red Screen at both ends up to the sub distribution board One sided screening in further wiring possible 21 18 19 20 Fig 13 ...

Page 23: ...V W Br Br 1 2 1 2 3 13 14 M 3 H1 H2 PE 28 29 24V 30 RB 31 I U 26 27 1 7 2 8 3 9 4 10 13 5 11 14 6 12 15 L N M00062 sub distribution board mains ext fuse Screen connected to both ends one sided screening in further wiring possible Contrac electronic unit Han 24E plug Han 10E plug heater approx 6 W option motor brake sensors Contrac actuator transmitter 4 20mA setpoint HART 0 4 20mA act pos 0 4 20mA...

Page 24: ...Electrical connections 24 OI PME LME EAN823 EBN853 EBN861 EN 4 4 2 2 PROFIBUS DP Fig 15 ...

Page 25: ...s sectional area between the fuse and the electronic unit must be a minimum of 2 5 mm AWG 14 Fig 16 1 External fuse 35 A 2 External fuse 16 A Fig 17 4 5 Configuration of digital input output signals standard control In the standard configuration the digital input function is set to Manual operation To switch the actuator to automatic mode AUT the following conditions must be met Power must be on f...

Page 26: ...troller pulses instead of an analog setpoint The following conditions must be fulfilled in order to implement the step controller pulses Digital input function Step controller has been selected The actuator must be switched to automatic mode AUT via digital input DI 1 AUT is activated via graphic user interface MAN is not selected via the commissioning and service field ISF software version 2 00 a...

Page 27: ...d ISF It can be used to adjust the actuator to the working area and set the direction without using a PC The actuator can be further parametrized using a graphic user interface Important Notice The commissioning and service field is located on the electronic unit Important Notice For information about how to use an engineering or configuration software refer to the additional documentation see 11 ...

Page 28: ...t position as 0 press in combination with the 2 button to end the adjustment process By simultaneously pressing the 2 button for at least 5 seconds you can switch the actuator to manual mode MAN Software version 2 00 and higher 5 LED for 0 position Depending on the flash rate this LED indicates either adjustment position saved manual mode MAN via digital input software version 2 00 or higher or er...

Page 29: ... actuator The electronic unit is in MAN mode no signal at digital input 1 DI 1 No error if an error is pending the LEDs will flash alternately at 4 Hz 6 1 2 Opening the cover flap of the ISF Release the screws for the cover flap Swing the cover flap to the side 6 1 3 Device setup operating mode Switch the electronic unit to the Device setup operating mode Press and hold down both travel buttons 9 ...

Page 30: ...e a correction press the reset button 3 and repeat the setting procedure If you need to make a correction after saving your settings you will need to repeat the entire setup procedure from the beginning 6 1 9 Manual MAN and automatic AUT mode software version 2 00 and higher The power electronic unit can be set to manual MAN mode by simultaneously pressing the Accept buttons 2 and 4 on the commiss...

Page 31: ... LED 10 is on LED 5 is off Normal operation MAN via ISF LED 10 is off LED 5 flashes at 1 Hz Normal operation AUT The LEDs are off Positioning via the button on the ISF takes priority over the control system LED 10 lights up as long as the button is being pressed LED 5 is off Error both LEDs flashing alternately at 4 Hz Reset Resets error messages If there are no other errors pending both LEDs will...

Page 32: ...s the reference potential either to the system or the protective ground see page 28 Fig 20 item 8 Name INT Position A SYS Position B Settings Conventional control via analog setpoint without external electrical isolation SYS Conventional control via analog setpoint with external electrical isolation Step controller control Bus communication ...

Page 33: ...tion chamber 40 mA fast acting Brake fuse 5 x 20 mm Power board 0 315 A medium time lag DC link fuse 6 3 x 32 mm Power board 10 A super fast acting EBN853 Heater optional 5 x 20 mm in connection chamber 2 A time lag External fuse1 External 35 A fuse 16 A thermal circuit breaker Brake fuse 5 x 20 mm Power board 0 315 A medium time lag DC link fuse 6 3 x 32 mm Power board 16 A super fast acting Fuse...

Page 34: ...he electronic unit Use the graphic user interface to read out stored alarms 7 1 2 Error The actuator or electronic unit is in a critical state e g positioning time out which currently is impairing the actuator electronic unit process or persons The actuator is switched off and the actuator functions are no longer available Previous error messages are stored in the Saved Errors area in the electron...

Page 35: ...ure Temperature of Electronic Unit upper limit lower limit upper limit lower limit Lubricant Elastom Motor Gear high low high low Monitoring ON Integr controller ON Behavior at critical temp MAN AUT Actuator Stop Safety pos last setpoint Actuator moves in desired operating mode Alarm Signal Saved Alarms Reset Option General Alarm Display ON ...

Page 36: ...still Min speed Movement in incorrect direction Frequency converter end positions Position sensor memory error Flash error RAM error Watchdog monitoring activated Monitoring ON Error signal Error message via actual value ON Saved errors reset option Analog output 1 to 3 5 mA with Low alarm 21 5 to 25 mA with High alarm Error display ON ...

Page 37: ...ck Binary inputs on the electronic unit are not wired Make connection The actuator does not respond Brake does not release no mechanical click Check the brake air gap approx 0 25 mm 0 010 inch and electrical connection to the brake Check winding resistance of the brake coil Actuator does not run in AUT mode although AUT is selected in the user interface Digital input 1 DI 1 not wired Make connecti...

Page 38: ...prox 40 50 of lmax External fuse 16 A time lag Power Electronic Unit EBN853 Contrac Ingress protection IP 66 acc to IEC 60529 EN 60529 NEMA 4X acc to CAN CSA22 2 No 94 Humidity 95 annual average condensation not permitted Ambient temperature 25 55 C 15 130 F Transport and storage temperature 25 70 C 15 160 F Long term storage temperature 25 40 C 15 105 F Installation position at vertical support c...

Page 39: ...0 1 Conventional communication Analog input 0 4 20 mA internal load EAI823 EAN823 EBN853 300 Ω internal load EBN861 250 Ω Analog output 0 4 20 mA electrically isolated max load 500 Ω 3 digital inputs BE 1 BE 3 DI 1 DI 3 Digital 0 3 5 V or open electrically isolated Digital 1 12 35 V electrically isolated 3 digital outputs BA 1 BA 3 DO 1 DO 3 Potential free relay contact max 60 V 150 mA Digital com...

Page 40: ...to safety position Rules with last effective setpoint Adjustable time delay Modules for cyclical communication 8 standards compliant modules and 3 manufacturer specific modules are available SP Short SP Long RCAS_IN RCAS_OUT SP READBACK POS_D SP CHECKBACK SP READBACK POS_D CHECKBACK RCAS_IN RCAS_OUT CHECKBACK SP RCAS_IN READBACK RCAS_OUT POS_D CHECKBACK STANDARD SP RB MESSEING SP RB ENL_DIAG Acycl...

Page 41: ...Part Turn Actuators PME120 RHD250 4000 OI PME RHD250_4000 Operating Instructions for Electrical Part Turn Actuators RHD8000 16000 OI RHD8000_16000 Operating Instructions for Electrical Linear Actuators LME620 RSD10 100 OI LME RSD10_100 Operating Instructions Software for Contrac Acatuators ECOM688 for Contrac Power Electronic Units 42 68 504 Operating Instructions Software for Contrac Acatuators E...

Page 42: ...Appendix 42 OI PME LME EAN823 EBN853 EBN861 EN ...

Page 43: ...on Telephone Fax E mail Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health F Yes F No If yes which type of contamination please place an X next to the applicable items Biological F Corrosive irritating F Combustible highly extremely combustible F Toxic F Explosive F Other toxic subs...

Page 44: ...External fuse for EBN861 25 External fuses 25 F Factory default 16 Failure 31 Fuse type 33 Fuses 25 G General information and notes for the reader 5 General information on operation 27 H Hazardous materials 10 Heater 33 I Information on WEEE Directive 2002 96 EC 11 Installation safety information 9 Integrated electronic unit AI 22 Integrated management system 10 Intended use 5 Interference 20 Inte...

Page 45: ... period 8 T Target groups and qualifications 5 Terminal connection diagrams 20 22 Transport 8 Transport safety information 8 Transport temperatures 8 Trouble shooting 37 Typical commissioning with the service field ISF 29 W Warranty 6 Warranty provisions 6 Wire cross sectional area 25 Wire cross sectional areas 19 Change from one to two columns n ...

Page 46: ...ein without notice Printed in the Fed Rep of Germany 10 2010 ABB 2010 3KXE181008R4201 OI PME LME EAN823 EBN853 EBN861 EN ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 1946 832 661 ABB Inc 125 E County Line Road Warminster PA 18974 USA Tel 1 215 674 6000 Fax 1 215 674 7183 ABB Automation Products GmbH Schillerstr 72 32425 Minden Germany Tel 49 5...

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