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IL 44-751-1 
Instruction Leaflet 
Page 2   November, 2001 

 

 

Scope 

 
This guide contains general information for ordering and installing the type DTW de-energized tap 
changer.  This guide does not describe all possible contingencies, which may arise during 
installation, operation, or maintenance of the tap changer, nor does it describe all details and 
variations of the equipment.  If you require additional information regarding the installation and 
the operation or maintenance of your equipment, contact the local representative of ABB. 

Safety Definitions 

 
Safety notations are intended to alert personnel of possible conditions, which may cause personal 
injury, property damage, or even death.  They have been inserted into this instructional text prior 
to the step in which the condition is cited. 
 
The safety notations are headed by one of three hazard intensity levels, which are defined as 
follows: 
 
1. 

DANGER-

 immediate hazard that will result in severe personal injury, property damage, or 

death. 

2. 

WARNING-

 hazard or unsafe practice that could result in personal injury, property damage, 

or death. 

3. 

CAUTION-

 hazard or unsafe practice, which could result in minor personal injury, or property 

damage. 

Introduction 

 
The type DTW de-energized tap changer is one of a family of ABB tap changers for power 
transformers.  A de-energized tap changer is a switch, which is connected to the winding taps of 
the transformer.  When the tap changer is moved from one position to another, the amount of the 
tap winding connected into the circuit is changed.  This permits the adjustment of the voltage ratio 
of the transformer to best suit the voltage requirements at the transformer’s installation site.  The 
de-energized tap changer is usually installed into the high voltage circuit of the transformer and, 
most of the time, it is used to adjust the primary voltage of the transformer within a 10 percent 
range in 5 steps.  
 

D A N G E R  

 

The type DTW tap changer is a de-energized tap changer, and must, be operated only 
when the transformer is completely de-energized.  This type of tap changer must never be 
operated when the transformer is energized.  Operation when the transformer is energized 
is dangerous and will result in severe personal injury, property damage, or death. 

 
The type DTW tap changer is a modular, bridging-type (zigzag) tap changer with external 
operating mechanism.  It is most commonly available as a 5-position device.  Other 
configurations are available or can be designed; for these, please contact ABB.  The type DTW 
tap changer is made up of individual tap decks (one or two per phase).  The phase tap decks are 
connected to a common set of horizontal operating shafts through individual gear sets.  The tap 
changer is mounted in front of each phase coil, parallel to the side of the transformer tank.  The 
tap changer is supported by an insulating framework, which is part of and attached to the 
transformer superstructure.  See Figure 1 for a general view of a type DTW tap changer 
installation.  
The ability to locate the type DTW tap changer on the side of each phase coil permits very direct 
tap lead routing with a minimum of bends.  

Summary of Contents for DTW

Page 1: ...IL 44 751 1 Instruction Leaflet Page 1 November 2001 Type DTW De energized Tap Changer Application Installation Selection Guide ...

Page 2: ... the amount of the tap winding connected into the circuit is changed This permits the adjustment of the voltage ratio of the transformer to best suit the voltage requirements at the transformer s installation site The de energized tap changer is usually installed into the high voltage circuit of the transformer and most of the time it is used to adjust the primary voltage of the transformer within...

Page 3: ...ation of the type DTW tap changer All materials used in the construction of the type DTW tap changer have been chosen for their superior electrical properties mechanical strength temperature extremes capability corrosion resistance transformer oil compatibility and light weight ...

Page 4: ...ightning Impulse 60 Hz Power Frequency See note 3 N A Between Adjacent contacts Lightning Impulse 60 Hz Power Frequency 220 kV 70 kV A B B C C D D E E F F A 1 Short circuit current 10 000 A r m s N A Rated Current2 850 A N A 1 See Figure 2 2 Based on a steady state contact temperature rise of 15 C at a continuous current equal to 120 of rated current 3 The dielectric withstand from tap deck to gro...

Page 5: ...r set 3 Moving contacts 4 Stationary contacts 5 Mounting post and 6 Drive shaft and External operating mechanism These individual components except number 6 are shown in Figure 3 and Figure 4 1 3 4 5 Contact Drive Shaft Tap Deck Plate Moving Contact Assembly Stationary Contact Copper Mounting Post Silver Copper Contact Button Figure 3 Contact structure Figure 4 Worm gear set 2 and ball end fitting...

Page 6: ...electrical stress concentration The copper mounting posts serve as the connection point for the tap leads The tap leads from the coil should be terminated with a two hole flat connector The flat connector is bolted to the mounting post with two 0 375 9 5 mm bolt sets The mounting posts capture the bolt head so that only the nut has to be turned to tighten the joint The moving contact set is a pinc...

Page 7: ...ball joint connectors telescoping and slip joint shaft tubes allows the drive mechanism to accommodate misalignments between tap changer decks or the operating mechanism and permits the shaft and drive mechanism to adjust to dimensional changes that occur as the transformer responds to temperature variations The shaft seal of the external operating mechanism consists of a packing gland backed up b...

Page 8: ...any position pad lock not supplied by ABB Figure 7 shows the location of the pad lock All external parts are made of non corrosive materials 2 1 3 4 Worm Gear Assembly Ball End Fitting Drive Shaft Tap Changer Deck Sliding Fit Connection Ball End Fitting Inter Phase Shaft Mounting Boss welded to tank External Operating Mechanism Figure 6 Drive System mounting boss not supplied by ABB Alamo Figure 7...

Page 9: ...his configuration is typically used for applications which require a impulse voltage withstand of 650 kV or less See Figure 9 3 Level 2 Electrostatic Shielding Cast aluminum electrostatic shield rings are mounted on both the tank wall side and the coil side of each tap deck Both the inner and outer shield rings are bolted to the shield mounting plate which was described above The outer ring portio...

Page 10: ...and mechanism set is available which permits the external operating mechanism to be located at ground level This is called Configuration C Configuration B Two tap decks per phase coil six tap decks in total In this configuration two sets of operating shafts are brought to the outside of the transformer in two gearboxes The mechanical connection between the two sets of deck drive shafts being made ...

Page 11: ...on of leads to the tap deck and for assembly of the aluminum shield casting Screwdriver with flat head used together with 9 16 inch 14 3 mm hex socket wrench in assembly of aluminum shield casting Two wrenches with 3 4 inch 19 mm hex socket for tightening bolt and nut on external operating mechanism Installation guide this document Pre installation Work Required by Customer Make the appropriate si...

Page 12: ...he hole spacing on the tap changer stationary contact posts NOTE It might be easier to prepare the tap leads from the coil if the DTW deck is not mounted to the superstructure 4 If the decks are not mounted to the superstructure in Step 2 now is the time to do so The leads are connected to the tap changer s Stationary Contact Copper Mounting Post according to the transformer specifications Each le...

Page 13: ...e number 1 position when connecting this shaft 8 Mount the Drive Shaft to the DTW at the appropriate end Left or Right as specified on the transformer drawings The drive shaft is assembled to the ball end fitting in the same way as the Inter Phase Shafts NOTE Make sure that the two Spring pins at the end of the Drive Shaft are undamaged Proper operation of these pins is necessary for proper operat...

Page 14: ...boards to the Super structure are tightened by once again 13 Before the core and coil is mounted into the tank the Main Drive shaft should be positioned at the correct height so that it is aligned with the hole in the mounting boss A length of cotton tape or similar material can be used as a sling to assist in this alignment process Once the drive shaft is properly aligned tie the cotton tape slin...

Page 15: ...ng Tube through the mounting boss onto the Main Drive shaft The slot in the Connecting Shaft should engage the spring pins on the Main Drive Shaft Note the spring pin should not be forced against the bottom end of the Connecting Shaft slot There should be approximately 0 25 to 0 50 inches of space between the pin and the bottom of the slot The purpose for this clearance space is to provide for mov...

Page 16: ...of tap decks or if the height of the operating mechanism is to be different from the height of the tap decks a Bevel Gear Housing is needed When the Bevel Gear Housing is used the Connecting Shaft is mounted to the Bevel Gear assembly in the same manner as was described above for the Operating Mechanism The Bevel Gear Housing is mounted to transformer tank in the same manner as the Operating Mecha...

Page 17: ... checked for proper operation To operate pull out the locking pin until it disengages the Geneva Indicator Dial and turn the operating mechanism handle one complete turn This should put the tap changer into Position number 2 Verify that the Geneva Indicator Dial reads 2 and verify that each tap deck is in position 2 Continue verification through all positions NOTE all DTW tap changers have the sam...

Page 18: ...ication numbers model style catalog number from the unit s nameplate Repairs In normal use the DTW tap changer will not require repairs We recommend that the transformer manufacturer be contacted before any repairs are made Maintenance ABB de energized tap changers require little or no maintenance to ensure proper mechanical and electrical operation of the switch The transformer should be de energ...

Page 19: ...IL 44 751 1 Instruction Leaflet Page 19 November 2001 ...

Page 20: ...recommendations description and safety notations in this document are based on our experience and judgement THIS INFORMATION SHOULD NOT BE CONSIDERED TO BE ALL INCLUSIVE OR COVERING ALL CONTINGENCIES If further information is required ABB Inc should be consulted NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM...

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