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Mechanical installation

3ADW000379R0501 DCS550 Manual e e

Cabinet installation

The required distance between parallel units is five millimeters (0.2 in.) in installations without front cover. The
cooling air entering the unit must not 40°C (+104°F).

Preventing cooling air recirculation

Unit above another

Prevent air recirculation inside and outside the cabinet

Lead the exhaust cooling air away from the unit
above. Distances see chapter

BG_800_004_luft_a.ai

Hot area

Cool area

Main air flow in

Air baffle plates

Main air flow out

max.+40°C

BG_800_003_luft_a.ai

Air baffle plate

Airflow

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Summary of Contents for DCS550 Series

Page 1: ... DCS550 Manual DCS550 Drives 20 A to 1000 A ...

Page 2: ...0 Service Manual 3ADW000399 x Installation according to EMC 3ADW000032 x Technical Guide 3ADW000163 x Extension Modules RAIO 01 Analog IO Extension 3AFE64484567 x RDIO 01 Digital IO Extension 3AFE64485733 x Serial Communication RPBA 01 PROFIBUS 3AFE64504215 x RCAN 01 CANopen 3AFE64504231 x RCNA 01 ControlNet 3AFE64506005 x RDNA 01 DeviceNet 3AFE64504223 x RMBA 01 MODBUS 3AFE64498851 x RETA 01 Ethe...

Page 3: ...re intended for all who work on the drive motor cable or motor Ignoring the instructions can cause physical injury or death and or damage to the equipment WARNING 1 Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when main power is applied Always ensure by measuring with a multimeter impedance at least 1 Mohm that 1 Voltage bet...

Page 4: ...r cable shields are suitable as equipment grounding conductors only when adequately sized to meet safety regulations As the normal leakage current of the drive is higher than 3 5 mAAC or 10 mADC stated by EN 50178 5 2 11 1 a fixed protective earth connection is required Printed circuit boards and fiber optic cables These instructions are intended for all who handle the circuit boards and fiber opt...

Page 5: ...uit breaker type which switches off the load circuit by means of an auxiliary contact causing the breaker s main contacts to open The mains disconnect must be locked in its OPEN position during any installation and maintenance work EMERGENCY STOP buttons must be installed at each control desk and at all other control panels requiring an emergency stop function Pressing the STOP button on the contr...

Page 6: ...tors L1 24 Semiconductor fuses F1 25 EMC filters E1 25 Auxiliary transformer T2 for converter electronics and fan 28 Start Stop and E stop control 28 Cooling fans 29 Cabling 30 Electrical installation 34 Power connections 35 Drive interfaces 37 Installation checklist 39 Electronic board details 40 Terminal locations 40 Table of used boards 41 Control board SDCS CON F 42 Power Interface board SDCS ...

Page 7: ...rofibus communication with fieldbus adapter RPBA 01 105 ProfiNet communication with fieldbus adapter RETA 02 109 Switch on sequence 110 Data set table 110 AP Adaptive Program 111 What is AP 111 DWL AP 116 Function blocks 120 Winder 132 Winder blocks 132 Winder macros 139 Signal and parameter list 153 Signal groups list 153 Parameter groups list 154 Signals 156 Parameters 181 DCS Control Panel 270 ...

Page 8: ...plan the electrical installation of the DCS550 Electrical installation this chapter describes the electrical installation of the DCS550 Electronic board details this chapter describes the electronics of the DCS550 Accessories this chapter describes the accessories for the DCS550 Start up this chapter describes the basic start up procedure of the DCS550 Firmware description this chapter describes h...

Page 9: ...Finland ABB Oy Service NOKIA 35 8 10 22 51 40 France ABB Automation ABB Process Industry MONTLUEL from abroad France 33 1 34 40 25 81 0810 02 00 00 Germany ABB Process Industries MANNHEIM 49 18 05 22 25 80 Greece ABB SA METAMORPHOSSIS 30 69 36 58 45 74 Ireland ABB Ireland Ltd TALLAGHT 35 3 14 05 73 00 Italy ABB MILAN 39 02 90 34 73 91 Korea Republic ABB Ltd Korea CHONAN 82 0 4 15 29 22 Malaysia AB...

Page 10: ...eter settings 4 start up and maintenance of the entire drive 5 fault alarm codes and information for trouble shooting The DCS800 DCS550 Service Manual contains information for maintenance and repair of the converters Additional information about technical accessories e g hardware extension or fieldbus interfaces are handled by separate manuals See chapter DCS550 Manuals DCS550 PC tools After inser...

Page 11: ...xciters K1 T2 Q1 F2 M F1 525V 525V SB_550_001_a ai 230 V 115 V L1 K5 SDCS BAB F M DCS550 SDCS PIN F analog input output digital input output Legend fuse reactor transformer Slot 3 Slot 1 Fieldbusses adapters R type OnBoard field exciter EMC filter DWL PC with 8 4 7 3 E T SDCS CON F X1 X2 X3 X4 X5 X9 Panel X33 X34 RS232 X11 E A Adapter R Typ PLC 1 ...

Page 12: ...ity at 0 5 C 5 to 50 no condensation Change of the ambient temp 0 5 C minute Storage temperature 40 to 55 C Degree of protection Transport temperature 40 to 70 C Converter modules and options line chokes fuses field exciters etc IP 00 NEMA TYPE OPEN Pollution degree IEC 60664 1 IEC 60439 1 2 Vibration class 3M3 Site elevation Paint finish 1000 m above mean sea level 100 without current reduction C...

Page 13: ...accordance with 3ADW000032 North American Standards In North America the system components fulfill the requirements of the table below Rated supply voltage Standards up to 525 VAC See UL Listing www ul com certificate no E196914 Approval cULus The spacings in the modules were evaluated to table 36 1 of UL 508 C Spacings also comply with table 6 and table 40 of C22 2 No 14 05 or on request Type cod...

Page 14: ...00 580 520 670 05 525 610 545 700 05 The maximum available field voltage can be calculated using following formula 100 100 35 1 TOL U U VN F with UF field voltage UVN mains voltage and TOL tolerance of the mains voltage in Size IA 2 Q A Pout kW IA 4 Q A Pout kW Mains VAC IF A Ploss kW Air flow m 3 h Auxiliary voltage F1 20 12 25 13 230 525 15 10 1 12 0 11 no fan 115 VAC 230 VAC 230 VDC 15 10 45 26...

Page 15: ...25 340 510 310 620 DCS550 S01 0610 05 610 455 682 435 652 425 850 F4 2 35 A DCS550 S01 0740 05 740 570 855 540 810 525 1050 DCS550 S01 0900 05 900 680 1020 650 975 615 1230 Note AC current IAC 0 82 IDC Current ratings IEC regenerative Converter type 4 Q IDC I IDC II IDC III IDC IV Size Internal field current continuous 100 15 min 150 60 s 100 15 min 150 120 s 100 15 min 200 10 s 525 V A A A A DCS5...

Page 16: ...S02 0300 DCS550 S01 0315 DCS550 S01 0405 DCS550 S01 0470 DCS550 S02 0350 DCS550 S02 0450 DCS550 S02 0520 DCS550 S01 0610 DCS550 S01 0740 DCS550 S01 0900 DCS550 S02 0680 DCS550 S02 0820 DCS550 S02 1000 Size F1 F3 270 225 193 5 S S 4 x 45 180 32 5 45 10 A B 84 6 86 DCS 550 S 5 mm for size F1 S 10 mm for size F2 F3 Direction of air flow Fan terminal for Screw Screw M6 Earthing point H D E F G C 43 5 ...

Page 17: ...6 Field terminals for M12 298 345 42 8 7 250 577 150 9 25 20 147 5 195 5 240 PIN F01 287 5 CON F01 MG_550_002_F4_a ai Fan terminal Minimum top clearance Minimum bottom clearance Direction of air flow Earthing point H Earthing M12 Signal terminals Power supply terminals Power connection X10 115 115 MG_550_003_fans_a ai recommended air exhaust duct 115 x 115 mm Field terminals X10 X52 MG_550_003_fan...

Page 18: ...52 recommended air exhaust duct 140 x 270 mm Field terminals Fan terminal X10 X52 MG_550_003_fans_a ai recommended air exhaust duct 225 x 270 mm Field terminals Fan terminal X10 X52 recommended air exhaust duct 248 x 270 mm Field terminals Fan terminal X10 X52 MG_550_003_fans_a ai recommended air exhaust duct 283 x 270 mm Field terminals Fan terminal ...

Page 19: ...H U1 3 525 V U2 610 V Made in Germany Type DCS550 S02 0075 05 00 00 I1 62 A I2 75 A Ser No 0025421A10524264 f1 50 60 Hz If 18 A SCCR 65 kA Fan Production year 2010 and week 52 Before installation Install the drive in an upright position with the cooling section facing a wall Check the installation site according to the requirements below Refer to chapter Dimensions for frame details Requirements f...

Page 20: ...ing air entering the unit must not exceed 40 C 104 F Preventing cooling air recirculation Unit above another Prevent air recirculation inside and outside the cabinet Lead the exhaust cooling air away from the unit above Distances see chapter Dimensions BG_800_004_luft_a ai Hot area Cool area Main air flow in Air baffle plates Main air flow out max 40 C BG_800_003_luft_a ai Air baffle plate Airflow...

Page 21: ...t must be followed when selecting the motor cables protections cable routing and way of operation for the drive system Always follow local regulations This chapter applies to all DCS550 converter modules Attention If the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover See also Technical Guide ...

Page 22: ...3 DO4 _ _ _ _ _ Encoder T E M GND GND GND GND GND NC NC NC X1 1 2 3 4 5 6 7 8 9 10 X2 1 2 3 4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 6 7 8 1 10 X3 _ _ K1 K20 K21 F5 1 2 F8 1 2 F7 1 2 K1 1 3 5 2 4 6 L1 F F X10 L1 N 2 1 4 3 6 5 F6 I I I 13 14 U V W M 3 SF_550_004_ans_a ai 2 1 6 5 X99 1 2 DCS550 SDCS BAB F SDCS PIN F Control board SDCS CON F Power supply Converter module ON OFF STOP START ...

Page 23: ...4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 6 7 8 1 10 X3 _ _ K1 K20 K21 K6 K8 1 2 S1 K10 2 4 6 1 3 5 K6 F5 1 2 F8 1 2 F7 1 2 2 1 4 3 6 5 F6 I I I 13 14 U V W M 3 K1 1 3 5 2 4 6 L1 1 2 3 4 K8 13 14 X10 F F L1 L2 L1 L2 L3 SF_550_003_ans_a ai DCS550 SDCS PIN F 525V 50 60Hz EMC Filter E1 see 6 03 bit 7 SDCS BAB F see 6 03 bit 0 X99 1 2 Control board SDCS CON F Power supply Converter module ON...

Page 24: ...equirements are often defined as a voltage dip in percent of the nominal supply voltage The combined impedance of ZLine and ZL1 constitute the total series impedance of the installation The ratio between the line impedance and the line reactor impedance determines the voltage dip at the connecting point In such cases line chokes with an impedance around 4 are often used Example calculation with uk...

Page 25: ... earthed TN or TT network The filters are suitable for grounded lines only for example in public European 400 VAC lines According to EN 61800 3 filters are not needed in insulated industrial networks with own supply transformers Furthermore they could cause safety risks in such floating lines IT networks According to EN 61800 3 filters are not needed in industrial zone Second Environment for DCS55...

Page 26: ...ontext of the EMC Guideline two aspects must be borne in mind the product s interference immunity and the product s actual emissions The EMC Guideline expects EMC to be taken into account when developing a product however EMC cannot be designed in it can only be quantitatively measured Notes on EMC conformity The conformity procedure is the responsibility of both the power converter s supplier and...

Page 27: ... then the EN 61000 6 1 standard is automatically satisfied as well EN 50082 2 The old generic standards are given in brackets Standards Second environment industry with PDS categories C3 C4 EN 61800 3 Not applicable EN 61000 6 3 satisfied on customer s request satisfied EN 61000 6 4 satisfied EN 61000 6 2 EN 61000 6 1 Classification The following overview utilizes the terminology and indicates the...

Page 28: ... to Profibus standard Off3 E stop is scalable via E StopMode 21 04 to perform stop category 1 Connect this function to the E stop push button without any time delay In case of E StopMode 21 04 RampStop the K15 timer relay must be set longer than E StopRamp 22 04 For E StopMode 21 04 Coast the drive opens the main contactor immediately Off2 Coast Stop switches the DC current off as fast as possible...

Page 29: ...715 MS 12T 3115 FS 12T W2E200 W2E250 Rated voltage VAC 24 VDC 115 1 115 1 230 1 230 1 Tolerance 15 50 10 10 6 10 6 10 Frequency Hz 50 60 50 60 50 60 50 60 Power consumption W 2 88 16 13 9 5 8 0 64 80 135 185 Current consumption A 0 12 0 2 0 17 0 075 0 060 0 29 0 35 0 59 0 82 Blocking current A 0 3 0 26 0 085 0 075 0 7 0 8 0 9 0 9 Air flow m 3 h freely blowing 66 156 180 47 5 55 925 1030 1860 1975 ...

Page 30: ...ill not rise too high when an earth fault occurs and 5 be screened according to safety regulations Mains cable AC line cable short circuit protection Always protect the input cable with fuses Size the fuses according to local safety regulations appropriate input voltage and the rated current of the drive see chapter Technical Data High speed semiconductor fuses provide short circuit protection but...

Page 31: ... clamps to the metal surface of the electronic tray A double shielded twisted pair cable e g JAMAK by NK Cables Finland must be used for analog signals and the pulse encoder signals Employ one individually shielded pair for each signal Do not use common return for different analog signals A double shielded cable is the best alternative for low voltage digital signals but single shielded twisted mu...

Page 32: ... must not exceed 3 meters 10 ft The cable type tested and approved by ABB is included in the DCS Control Panel option kits Fieldbus cables Fieldbus cables can be quite different depending on the fieldbus type Please refer to control signal cables and co axial cables Connection example in accordance with EMC The example shows the principle structure of a DC drive and its connections It is not a bin...

Page 33: ...nvironment Armature and field cables without screens suitable for second environment Hint The armature current cable must contain a third wire for a PE connection if the copper cross section of the screen cannot fulfil the PE safety demands terminals on SDCS CON F Mounting plate with PE busbar and terminals terminals on SDCS CON F intermediate terminals prefered solution PE bar to filter choke dir...

Page 34: ...e that the drive is disconnected from the mains input power 1 Check that the motor cable is disconnected from the drive output terminals C1 D1 F and F 2 Measure the insulation resistances of the motor cable and the motor between each circuit C1 D1 F F and Protective Earth PE by using a measuring voltage of 1 kV DC The insulation resistance must be higher than 1 M Connection of a motor temperature ...

Page 35: ...sformer The voltage shift of the isolated supply must not be larger than the voltage shift in case on an earth fault Supply voltage Check voltage levels of auxiliary voltage X99 on SDCS PIN F cooling fan terminals and mains voltage connected to U1 V1 W1 Connecting the power cables Check Grounding and screening of power cables see chapter Cabling Cross sectional areas and tightening torques of powe...

Page 36: ...S550 S01 0090 DCS550 S02 0100 100 1 x 25 82 1 x 25 1x 16 1 x M6 6 DCS550 S01 0135 DCS550 S02 0150 150 1 x 35 114 1 x 35 1x 16 1 x M10 25 DCS550 S01 0180 DCS550 S02 0200 200 2 x 35 1 x 95 163 2 x 25 1 x 95 1x 25 1 x M10 25 DCS550 S01 0225 DCS550 S02 0250 250 2 x 35 1 x 95 204 2 x 25 1 x 95 1x 25 1 x M10 25 DCS550 S01 0270 DCS550 S01 0315 315 2 x 70 1 x 95 220 2 x 50 1 x 95 1x 50 1 x M10 25 DCS550 S...

Page 37: ...r supply Jumper S4 setting Hardware configuration 5 V 10 11 sense controlled 24 V 11 12 no sense Use the sense feedback when the power supply level of a differential pulse encoder is only 5 V Commissioning hint If the drive s measured direction of rotation is wrong or does not correspond to the measured EMF speed F522 SpeedFb may appear during start up If necessary correct it by exchanging the fie...

Page 38: ...R to GND Cable length The maximum distance between pulse encoder and interface board dependents on the voltage drop of the connecting lines and on the output and input configuration of the used components Use cables according to the table below The voltage regulator can compensate the voltage drop caused by the cable Use twisted pair cables with pair shielding plus overall shielding Cable length P...

Page 39: ... properly The mains voltage matches the converter module s nominal input voltage The mains input power connections at U1 V1 and W1 L1 L2 and L3 are OK The appropriate mains fuses and disconnector are installed The drive connections at C1 D1 and F F and their tightening torques are OK Motor cable routing armature and excitation is OK Check that the screens are properly installed at the motor and in...

Page 40: ...135 A 520 A 610 A 1000 A 4 3 X52 2 1 L N 5 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 90 270V 30 90V 8 30V AITAC AI1 AI1 AI2 AI2 AI3 AI3 AI4 AI4 GND 10V 10V GND AO1 AO2 I act GND Ch A Ch A Ch B Ch B Ch Z Ch Z GND Sense GND Sense 5V 5V or 24V DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 24 GND DO1 DO2 DO3 DO4 NC NC NC GND X1 Tacho and AI X2 AI and AO X3 E...

Page 41: ...550 S02 0025 X X X DCS550 S02 0050 X X X DCS550 S02 0075 X X X DCS550 S02 0100 X X X F2 DCS550 S01 0135 X X X DCS550 S01 0180 X X X DCS550 S01 0225 X X X DCS550 S01 0270 X X X DCS550 S02 0150 X X X DCS550 S02 0200 X X X DCS550 S02 0250 X X X DCS550 S02 0300 X X X F3 DCS550 S01 0315 X X X DCS550 S01 0405 X X X DCS550 S01 0470 X X X DCS550 S02 0350 X X X DCS550 S02 0450 X X X DCS550 S02 0520 X X X F...

Page 42: ...3 4 2 S3 7 8 S4 1 2 3 7 8 9 1 2 3 10 11 12 10 11 12 S5 1 3 4 2 1 3 4 2 10 11 12 S4 SDCS CON F 24 V X3 10 encoder supply SDCS PIN F 5 V 4 5 6 4 5 6 1 3 4 2 1 3 4 2 6 5 7 8 6 5 7 8 9 BL_CONF_002_a ai X2 X1 X3 X4 X5 1 1 1 1 1 S5 1 5 6 9 S3 S2 S4 1 2 1 2 1 2 1 2 D2100 1 D2001 D2002 D1000 1 30 1 2 1 2 S1 1 3 4 2 1 2 3 10 11 12 1 7 8 2 1 3 4 2 1 2 3 7 8 9 X12 SDCS PIN F X13 SDCS PIN F X34 DriveWindow Li...

Page 43: ...e firing pulses are sent to the thyristors trough the SDCS PIN F Use connector X33 to connect the DCS Control Panel either directly via a 40 mm jack plug or via a CAT 1 1 cable with RJ45 plugs Use connector X34 for firmware download to connect DriveWindow Light commissioning assistant and DriveAP tool Usually use the RS232 interface for parameter setting and commissioning the drive via DriveWindow...

Page 44: ... V encoders Input Signal definition Remarks 0 7 3 V 7 5 50 V Firmware 0 status 1 status Output Signal definition Remarks 50 mA 22 V at no load Firmware Current limit for all 7 outputs together is maximum160 mA Do not apply any reverse voltages short circuit protected 90 270V 30 90 V 8 30 V AI4 GND GND 24 V 125 mA Power Sense 0V Sense 5V AI2 AI3 AI1 AO1 I act GND 10V GND 10V DI1 DI2 DI3 DI4 DI5 DI6...

Page 45: ...tect X96 and X99 from being swapped both plugs are coded V1 W1 D1 C1 U1 X24 X21 X23 X20 SDCS PIN F T100 X96 X99 K400 F102 F101 F100 R300 R400 X11 X12 X13 L400 X95 X9 X1 X2 X7 X31 X22 X5 X4 X3 X19 X37 X15 X17 X30 X18 X16 T300 BL_PinF_001_a ai 24V conducting point Relay output DO 8 Input Aux supply High voltage ...

Page 46: ...ase half controlled bridge supplied from the mains U1 V1 W1 via fuses F100 F101 F102 and is located on the heat sink The measurement of the field current is automatically scaled and selected by the firmware Deselect a not needed integrated field exciter by means of the firmware Connector X96 controls the main circuit breaker To save an additional relay in the cabinet the DCS550 provides a normally...

Page 47: ...ated on the SDCS PIN F For connection details see next pages Size Converter type Used type Used fuses T100 threads IF A F1 DCS550 S01 0020 DCS550 S02 0100 SDCS BAB F01 F100 F102 on SDCS PIN F KTK 25 25 A 3 1 12 F2 DCS550 S01 0135 DCS550 S02 0300 SDCS BAB F01 F100 F102 on SDCS PIN F KTK 25 25 A 2 1 18 F3 DCS550 S01 0315 DCS550 S02 0520 SDCS BAB F02 F100 F102 on SDCS PIN F KTK 25 25 A 1 2 25 F4 DCS5...

Page 48: ...6 UA 15 S1 S2 S1 S2 PE 1 2 3 4 5 6 T100 K G 1 4 2 4 2 2 2 6 2 1 2 5 2 3 1 2 1 6 1 1 1 5 HWCDD5 7 HWCOD3 5 NC NC 1 3 F100 F101 F102 16A C1 W1 V1 U1 D1 1 2 7 8 13 14 1 2 3 4 5 6 1 3 P2 P1 T52 N 1 S1 S2 X5 X21 X23 X20 X24 X30 X31 R1 X1 X2 X7 X13 F F SDCS BAB F X5 1615 13 12 X99 1 2 X96 1 2 24 V X37 48 V 24 V 15 V 15 V GND 2 4 6 8 12 24 22 20 18 10 X10 SS_550_002_F1 F4_a ai X18 X15 K G K G K G K G K G...

Page 49: ...T100 K G 1 4 2 4 2 2 2 6 2 1 2 5 2 3 1 2 1 6 1 1 1 5 HWCDD5 7 HWCOD3 5 NC NC 1 3 F100 F101 F102 16A C1 W1 V1 U1 D1 1 2 7 8 13 14 1 2 3 4 5 6 1 3 P2 P1 T52 N 1 S1 S2 X5 X21 X23 X20 X24 X30 X31 R1 X1 X2 X7 X13 F F SDCS BAB F X5 1615 13 12 X99 1 2 X96 1 2 24 V X37 48 V 24 V 15 V 15 V GND 2 4 6 8 12 24 22 20 18 10 X10 SS_550_002_F1 F4_a ai X18 X15 K G K G K G K G K G V13 V15 V11 V16 V12 V14 K G K G K ...

Page 50: ...hem to other components please consider relevant standards in case the busbar materials are different Attention Do not use the line reactor terminals as cable or busbar support Size Converter type 2 Q Converter type 4 Q Line reactor uk 1 Design figure F1 DCS550 S01 0020 DCS550 S02 0025 ND01 1 DCS550 S01 0045 DCS550 S02 0050 ND02 DCS550 S01 0065 DCS550 S02 0075 ND04 DCS550 S01 0090 DCS550 S02 0100 ...

Page 51: ... 45 90 ND09 37 5 245 367 16 0 50 140 ND10 25 0 367 551 22 2 80 185 ND12 18 8 490 734 36 0 95 290 ND13 18 2 698 1047 690 46 8 170 160 Line reactor types ND01 to ND06 Line reactor uk 1 a1 mm a mm b mm c mm d mm e mm f mm g mm mm ND01 120 100 130 48 65 116 4 8 6 ND02 120 100 130 58 65 116 4 8 10 ND04 148 125 157 78 80 143 5 10 16 ND06 178 150 180 72 90 170 5 10 35 A B C 600 1000 X Y Z b a a1 c A X B ...

Page 52: ... 99 100 374 224 63 100 11 18 504 280 60 6 ND12 458 250 112 113 424 224 63 100 13 18 554 280 40 6 Line reactor type ND13 all busbars are 40 10 Dimensions in mm C 1 B 1 F 0 3 H 2 15 3AST478223 D5 3AFE 10014603 0 0188 mH 490 A I max 734 A 15 K I 6x G 4 A 2 E 2 A A E 2 7 0 3 F A A C1 L ME_DRO_002_ND7 12_a ai min 30 Ø ohne Lack für Kontaktierung zur Montageplatte A A A A 18x13 3x 100 2 140 45 45 4 154 ...

Page 53: ...terminals The larger ones ND403 to ND413 are equipped with busbars When connecting them to other components please consider relevant standards in case the busbar materials are different Attention Do not use the line reactor terminals as cable or busbar support Size Converter type 2 Q Converter type 4 Q Line reactor uk 4 Design figure F1 DCS550 S01 0020 DCS550 S02 0025 ND401 4 DCS550 S01 0045 DCS55...

Page 54: ...225 495 396 ND411 50 502 753 56 260 300 612 490 ND412 40 605 805 62 280 335 738 590 ND413 35 740 1105 75 312 410 900 720 Line reactor types ND401 to ND402 Line reactor uk 4 A mm B mm C mm D mm E mm F mm Ø G mm Ø H mm ND401 160 190 75 80 51 175 7 9 ND402 200 220 105 115 75 200 7 9 Line reactors type ND403 to ND408 Line reactor uk 4 A mm B mm C mm D mm E mm F mm Ø G mm Ø H mm Ø K mm ND403 220 230 12...

Page 55: ... 180 210 150 95 10 11 11 ND410 345 350 180 235 150 115 10 13 14 ND411 345 350 205 270 175 115 12 13 2 11 ND412 385 350 205 280 175 115 12 13 2 11 ND413 445 350 205 280 175 115 12 13 2 11 B A F 2 10 50 ø H E 2 C D øG 5 A X B Y C Z øK AL ME_DRO_007_ND403 408_a ai tin coated B A F 2 12 ø H øG 6 E 2 C D A X B Y C Z A B C X Y Z øK AL ME_DRO_008_ND409 413_a ai tin coated ...

Page 56: ...660V UR FWP 125A 1BS103 DCS550 S01 0090 DCS550 S02 0100 F2 DCS550 S01 0135 DCS550 S02 0150 200A 660V UR OFAX 1 S3 Size 1 FWP 200A DCS550 S01 0180 DCS550 S02 0200 250A 660V UR FWP 250A DCS550 S01 0225 DCS550 S02 0250 315A 660V UR OFAX 2 S3 Size 2 FWP 300A DCS550 S01 0270 DCS550 S02 0300 500A 660V UR OFAX 3 S3 Size 3 FWP 500A F3 DCS550 S01 0315 DCS550 S02 0350 DCS550 S01 0405 DCS550 S02 0450 700A 66...

Page 57: ... d mm Protection OFAX 00 S3L 148 112 111 IP20 OFAX 1 S3 250 174 123 IP20 OFAX 2 S3 250 214 133 IP20 OFAX 3 S3 265 246 160 IP20 170H 3006 IP00 76 76 108 30 11 11 14 17 139 6 29 50 29 ME_SIC_003_4_a ai Indicator OF AX 2 S3 ME_SIC_002_0 3 Halter_a ai h w d M10 110 A A M8 27 205 180 64 77 M8 A A 60 85 Ø 9 M10 40 ME_SIC_004_170H3006 Halter_a a ...

Page 58: ... DCS550 S02 0520 F4 DCS550 S01 0610 DCS550 S02 0680 DCS550 S01 0740 DCS550 S02 0820 NF3 690 1000 DCS550 S01 0900 DCS550 S02 1000 available on request Auxiliary transformer T2 for converter electronics and fans The auxiliary transformer T2 is designed to supply the module s electronics and cooling fans Input voltage 230 380 to 690 VAC 10 single phase Input frequency 50 to 60 Hz Output voltage 115 2...

Page 59: ... Tools For drive commissioning following tools are mandatory standard tools an oscilloscope including memory function with either galvanically isolating transformer or isolating amplifier for safe measurements a clamp on current probe in case the scaling of the DC load current needs to be checked it must be a DC clamp on current probe a voltmeter and DriveWindow Light including commissioning wizar...

Page 60: ...drive before testing the insulation resistance or voltage withstand of the cables or the motor Instructions how to measure the insulation resistance measure the insulation resistance between 1 cables and PE 2 cables and PE 3 armature cables and field cables 4 field cable and PE 5 field cable and PE the result should be MΩs Setting of Jumpers The boards of the DCS550 include jumpers to adapt the bo...

Page 61: ...n the system check all time relay and breaker settings close the supply disconnecting device check the connection from the delivery diagrams close all protection switches one at a time and measure for proper voltage Checking the DCS550 firmware Nominal values of the converter are available in group 4 check following signals ConvNomVolt 4 04 nominal AC converter voltage in V read from TypeCode 97 0...

Page 62: ...COM1 Commissioning a DCS550 with the wizard To launch the commissioning wizard start DWL and press the Wizard button Start the wizard in DWL For basic commissioning press the Start button or select a specific assistant Fore more information about the wizard parameters faults and alarm press the Help button ...

Page 63: ...DI2 Direction DI3 SPC KP KI DI4 Hardware I O control select gain KpS Kps2 TiS TiS2 x Hand Auto AC Static Control DI2 Speed reference DI2 Direction DI3 Hardware I O or field bus control x Hand MotPot AC Pulse MotPotUp DI1 MotPotDown DI2 Direction DI 3 Speed reference DI4 Hardware I O control reference hardware or MotPot x MotPot AC Static Direction DI1 MotPotUp DI2 MotPotDown DI3 MotPotMin DI4 Hard...

Page 64: ...cho Encoder ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board...

Page 65: ...o Encoder ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board f...

Page 66: ...eed controller EMF Tacho Encoder ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Conv...

Page 67: ... ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board field exci...

Page 68: ...F Tacho Encoder ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on b...

Page 69: ... ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board field exci...

Page 70: ...Encoder ramp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board fie...

Page 71: ...amp limit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board field excite...

Page 72: ...econd ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board field exciter see secti...

Page 73: ...imit second ramp 11 06 10 02 Up 11 13 Down 11 14 Min 11 15 Motor pot RPBA RCAN RCNA RDNA RMBA Word1 Word2 Word3 Jog2 10 18 Jog1 10 17 HW Start 10 16 1 7 01 HW On 10 15 HW ctrl 10 01 10 07 ESTOP Fix speed2 23 03 Fix speed1 23 02 11 03 11 02 11 12 26 01 26 04 8 01 6 03 8 02 Encoder 90 270V 30 90V DO8 14 15 14 16 MCW K1 Control board SDCS CON F Power supply Converter module on board field exciter see...

Page 74: ...rol via serial communication e g Profibus or hardware signals see CommandSel 10 01 Local I O Start the drive The start sequence given below is only valid for MainContCtrlMode 21 16 On Attention Maintain all signals On and Run MainCtrlWord 7 01 bit 0 and 3 commands are only taken over with their rising edges Overriding Control MainCtrlWord 7 01 Drive MainStatWord 8 01 When the drive is ready to clo...

Page 75: ...des in MainStatWord 8 01 the drive s state is shown in DriveStat 8 08 Off2 Coast Stop and Off3 E stop see chapter Start Stop and E stop control Excitation General The DCS550 is equipped with an integrated field exciter its function is explained here Field control The integrated field exciter is controlled by means of FldCtrlMode 44 01 Mode Functionality Armature converter Fix constant field no fie...

Page 76: ...r be necessary when the DCS550 is employed Another reason field heating is used is to keep moisture out of the motor Use following parameters to turn on and control field heating FldHeatSel 21 18 M1FldHeatRef 44 04 Modes of operation There is one mode of operation in which the field current will be at a reduced level determined by M1FldHeatRef 44 04 With FldHeatSel 21 18 OnRun the field heating is...

Page 77: ...ntrolled by the drive In the above example the drive controls both the AC and the DC breaker The drive closes and opens both breakers with the command MainContactorOn The result is checked by means of MainContAck 10 21 and DC BreakAck 10 23 In case the main contactor acknowledge is missing F524 MainContAck FaultWord2 9 02 bit 7 is set In case the DC breaker acknowledge is missing A103 DC BreakAck ...

Page 78: ...W 7 04 bit 3 Run must be set to low Application example of dynamic breaking Function During dynamic braking the field current is maintained by keeping the field exciter activated The integrated field exciter will be supplied via the main contactor thus CurCtrlStat1 6 03 bit 7 stays high MainContactorOn until zero speed is reached The activation of dynamic braking immediately sets CurCtrlStat1 6 03...

Page 79: ... set to high In case of dynamic braking with EMF feedback M1SpeedFbSel 50 03 EMF there is no valid information about the motor speed and thus no zero speed information To prevent an interlocking of the drive after dynamic braking the speed is assumed zero after DynBrakeDly 50 11 is elapsed Dynamic braking sequence For usage of US style DC breakers see MainContCtrlMode 21 16 ...

Page 80: ... ms Input voltages 24 VDC to 250 VDC 110 VAC to 230 VAC for more details see RDIO 01 User s Manual Scan time for DI9 to DI14 is 5 ms Configuration All DI s can be read from DI StatWord 8 05 bit DI configurable default setting 0 1 yes 1 2 yes MotFanAck 10 06 2 3 yes MainContAck 10 21 3 4 yes Off2 10 08 4 5 yes E Stop 10 09 5 6 yes Reset 10 03 6 7 yes OnOff1 10 15 7 8 yes StartStop 10 16 8 9 yes 9 1...

Page 81: ...13 DI14 bit 12 DI13 bit 8 DI9 bit 9 DI10 bit 10 DI11 X11 1 X11 2 X12 1 X12 2 X12 3 X12 4 DI9 DI10 DI11 SDCS CON F X4 1 X4 2 X4 3 X4 4 X4 5 X4 6 X4 7 X4 8 DI4 DI3 DI2 DI1 DI8 DI7 DI6 DI5 X11 1 X11 2 X12 1 X12 2 X12 3 X12 4 DI12 DI13 DI14 1 1 DI1Invert 10 25 DI2Invert 10 26 DI4Invert 10 28 DI5Invert 10 29 DI6Invert 10 30 DI7Invert 10 31 DI8Invert 10 32 DI3Invert 10 27 E Stop 10 09 StartStop 10 16 Re...

Page 82: ...n DO s are isolated by means of relays Maximum output values are 5 A 24 VDC 0 4 A 120 VDC or 1250 VA 250 VAC for more details see RDIO 01 User s Manual Cycle time for DO9 to DO12 is 5 ms Configuration All DO s can be read from DO StatWord 8 06 bit DO configurable default setting 0 1 yes FansOn CurCtrlStat1 6 03 bit0 1 2 yes 2 3 yes MainContactorOn CurCtrlStat1 6 03 bit7 3 4 yes 4 5 6 7 8 yes MainC...

Page 83: ... DO3BitNo 14 06 DO4Index 14 07 DO4BitNo 14 08 DO8Index 14 15 DO8BitNo 14 16 bit 3 DO4 bit 7 DO8 bit 6 bit 5 bit 4 DO CtrlWord 7 05 bit 0 DO1 bit 1 DO2 bit 2 DO3 bit 11 DO12 bit 8 DO9 bit 9 DO10 bit 10 DO11 MainContactorOn FansOn FieldOn MainContactorOn 0 COMP 0 DOxIndex DO CtrlWord DO4Index 14 07 DO8Index 14 15 DO1Index 14 01 DO2Index 14 03 DO3Index 14 05 DIO ExtModule1 98 03 DIO ExtModule2 98 04 ...

Page 84: ...set Resolution 15 bits sign Scan time for AI1 and AI2 3 3 ms 2 77 ms synchronized with mains frequency Scan time for AI3 and AI4 5 ms RAIO 01 Hardware setting input range and switching from voltage to current by means of a DIP switch for more details see RAIO 01 User s Manual Input range AI5 and AI6 set by parameter 10 V 0 V to 10 V 2 V to 10 V 5 V offset 6 V offset 20 mA 0 mA to 20 mA 4 mA to 20 ...

Page 85: ...100 100 P1303 10V Bi P1303 0 10V Uni P1301 100 0 P1302 n a 0V 0mA Firmware signal P1303 5V Offset 10V 0 P1302 n a 0V 100 100 20mA P1301 10V 20mA DZ_LIN_010_vol cur_a ai Firmware signal Bipolar signal 10V 20mA Bi Input voltage current Firmware signal Unipolar signal 0 10V 0 20mA Uni 2 10V 4 20mA Uni Input voltage current Unipolar signal 5V 10mA Offset 6V 12mA Offset Input voltage current AIO ExtMod...

Page 86: ... ms Cycle time fixed AO I act directly taken from hardware RAIO 01 Output range AO3 and AO4 set by parameter 0 mA to 20 mA 4 mA to 20 mA 10 mA offset 12 mA offset Resolution 12 bits Cycle time for AO3 and AO4 5 ms Additional functions all AO s are galvanically isolated Configuration The value of AO1 and AO2 can be read from group 5 AO configurable default setting 1 yes 2 yes 3 yes 4 yes Curr fixed...

Page 87: ...15 01 to IndexAO4 15 16 Example In case the min max voltage 10 V of AO1 should equal 250 of TorqRefUsed 2 13 set 1 IndexAO1 15 01 213 2 ConvModeAO1 15 03 10V Bi 3 ScaleAO1 15 05 4000 mV Structure of AO s IndexAO1 15 01 CtrlWordAO1 15 02 IndexAO2 15 06 CtrlWordAO2 15 07 IndexAO3 15 11 CtrlWordAO3 15 12 IndexAO4 15 15 CtrlWordAO4 15 16 Hardware 0 IndexAOx CtrlWordAOx AO1 Val 5 11 AO2 Val 5 12 fixed ...

Page 88: ...by means of CommModule 98 02 Please note that the DCS550 works with the operation mode PDO21 see page 43 and 44 Parameter setting example 1 using group 51 Communication via group 51 is using 4 data words in each direction The following table shows the parameter setting using group 51 Drive parameters Settings Comments CommandSel 10 01 MainCtrlWord Ref1Sel 11 03 SpeedRef2301 CommModule 98 02 Fieldb...

Page 89: ...thObj 51 24 16392 This value has to be calculated with 4000 Hex 16384 parameter group number E g with AuxStatWord 8 02 follows 16384 8 16392 see page 64 TX PDO21 4thSubj 51 25 2 This value has to be taken from the parameters index E g with AuxStatWord 8 02 follows 2 see page 64 TransparentIProfil 51 26 1 1 Transparent FBA PAR REFRESH 51 27 DONE default If a fieldbus parameter is changed its new va...

Page 90: ... drive to overriding control ModuleType 51 01 CANopen Node ID 51 02 1 set node address as required Baudrate 51 03 8 8 1 Mbits s PDO21 Cfg 51 04 1 0 Configuration via CANopen objects 1 Configuration via RCAN 01 adapter parameters RX PDO21 Enable 51 05 769 This value has to be calculated with 300 Hex 768 Node ID 51 02 Here 768 1 769 RX PDO21 TxType 51 06 255 255 Asynchronous see page 83 RX PDO21 1st...

Page 91: ... PDO21 4thObj 51 24 16384 4000 Hex 16384 Actual Value 3 see page 63 Data set 4 word 1 TX PDO21 4thSubj 51 25 10 A Hex 10 Actual Value 3 see page 63 Data set 4 word 1 TransparentIProfil 51 26 1 1 Transparent FBA PAR REFRESH 51 27 DONE default If a fieldbus parameter is changed its new value takes effect only upon setting FBA PAR REFRESH 51 27 RESET or at the next power up of the fieldbus adapter Re...

Page 92: ...xtended speed control instance 20 70 and 21 71 are also supported but with these instances it is not possible to use the full flexibility of the DCS550 For more information see User s Manual Parameter setting example 1 using ABB Drives assembly ABB Drives assembly is using 2 data words in each direction The following table shows the parameter setting using this profile Drive parameters Settings Co...

Page 93: ...Ref2301 CommModule 98 02 Fieldbus ModuleType 51 01 CONTROLNET Module macid 51 02 4 set node address as required Module baud rate 51 03 5 5 5 Mbits s HW SW option 51 04 0 0 Hardware 1 Software Stop function 51 05 NA not applicable when using Vendor specific assembly Output instance 51 06 102 102 Vendor specific assembly Input instance 51 07 103 103 Vendor specific assembly Output I O par 1 51 08 to...

Page 94: ...nformation Output and input parameters 51 08 51 25 can also be connected directly to the desired DCS550 parameters In this case please take care that the RCNA 01 adapter gets the changed values and also take care that the used parameters are deleted from group 90 to prevent data trouble Switch on sequence Please see the example at the end of this chapter ...

Page 95: ...th the instances ABB Drives assembly and User specific assembly The instances Basic speed control and Extended speed control 20 70 and 21 71 are also supported With these instances it is not possible to use the full flexibility of the DCS550 For more information see User s Manual Parameter setting example 1 using ABB Drives assembly ABB Drives assembly is using 2 data words in each direction The f...

Page 96: ...rlWord Ref1Sel 11 03 SpeedRef2301 CommModule 98 02 Fieldbus ModuleType 51 01 DEVICENET Module macid 51 02 4 set node address as required Module baud rate 51 03 2 2 500 kBits s HW SW option 51 04 0 0 Hardware 1 Software Stop function 51 05 NA not applicable when using User specific assembly Output instance 51 06 102 102 User specific assembly Input instance 51 07 103 103 User specific assembly Outp...

Page 97: ...r information Output and input parameters 51 08 51 25 can also be connected directly to the desired DCS550 parameters In this case please take care that the RDNA 01 adapter gets the changed values and take care that the used parameters are deleted from group 90 to prevent data trouble Switch on sequence Please see the example at the end of this chapter ...

Page 98: ...For more information see User s Manual Parameter setting example using Ethernet IP ABB Drives communication profile Ethernet IP ABB Drives communication profile uses up to 4 data words in each direction by default The internal connection from and to the DCS550 has to be done by means of parameter group 51 Ethernet IP ABB Drives communication profile uses up to 12 data words in each direction Note ...

Page 99: ...er up of the fieldbus adapter Read only or automatically detected by Ethernet adapter If all DIP switches S1 are OFF the IP address is set according to parameters 51 04 51 07 In case at least one DIP switch is on the last byte of the IP address IP address 4 51 07 is set according to the DIP switches see page 42 Note 20 000 speed units decimal for speed reference SpeedRef 23 01 and speed actual Mot...

Page 100: ...d 7 03 is the default content of DsetXplus2Val2 90 05 The corresponding index configuration number of DsetXplus2Val2 90 05 is 8 Therefore the configuration has to be done using the following values in the IP address all values are in hex service 0x10 write single class 0x91 drive IO map function instance 0x01 output attribute 5 index05 data 08 00 2 char hex value ...

Page 101: ...munication 3ADW000379R0501 DCS550 Manual e e RETA 01 Ethernet IP configuration parameters After configuration the packed telegram is defined Switch on sequence Please see the example at the end of this chapter ...

Page 102: ... data set mode cyclic communication the drive will be controlled from the overriding control using the Modbus Up to 10 data words in each direction are possible The following table shows the parameter settings Drive parameters Settings Comments CommandSel 10 01 MainCtrlWord Ref1Sel 11 03 SpeedRef2301 CommModule 98 02 Modbus StationNumber 52 01 1 247 desired station number BaudRate 52 02 5 5 9600 B...

Page 103: ...lus7Val1 92 10 904 default Faultword4 9 04 input data word 10 fault word 4 10 th data word from drive to overriding control 40022 data word 8 1 Notes New settings of group 52 take effect only after the next power up of the adapter 20 000 speed units decimal for speed reference SpeedRef 23 01 and speed actual MotSpeed 1 04 corresponds to the speed shown in SpeedScaleAct 2 29 Setting of PLC paramete...

Page 104: ...arameter setting using this protocol Drive parameters Settings Comments CommandSel 10 01 MainCtrlWord Ref1Sel 11 03 SpeedRef2301 CommModule 98 02 Fieldbus DsetXVal1 90 01 701 default MainCtrlWord 7 01 output data word 1 control word 1 st data word from overriding control to drive DsetXVal2 90 02 2301 default SpeedRef 23 01 output data word 2 speed reference 2 nd data word from overriding control t...

Page 105: ...witch is on the last byte of the IP address IP address 4 51 07 is set according to the DIP switches see page 42 Note 20 000 speed units decimal for speed reference SpeedRef 23 01 and speed actual MotSpeed 1 04 corresponds to the speed shown in SpeedScaleAct 2 29 Switch on sequence Please see the example at the end of this chapter Profibus communication with fieldbus adapter RPBA 01 General This ch...

Page 106: ... 21 0 0 DPV0 1 DPV1 FBA PAR REFRESH 51 27 DONE default If a fieldbus parameter is changed its new value takes effect only upon setting FBA PAR REFRESH 51 27 RESET or at the next power up of the fieldbus adapter Read only or automatically detected by Profibus adapter Note 20 000 speed units decimal for speed reference SpeedRef 23 01 and speed actual MotSpeed 1 04 corresponds to the speed shown in S...

Page 107: ...up 51 please do not forget to reset the RPBA 01 adapter by means of FBA PAR REFRESH 51 27 RESET Now the corresponding parameters in group 90 and group 92 are disabled Attention Make sure that the used parameters like TorqRefA 25 01 are removed from groups 90 and 91 Setting of data words using only group 51 or using group 90 and group 92 PZD1 out PZD2 out PZD3 out PZD10 out 3 19 90 01 90 02 90 03 9...

Page 108: ... should be the actual motor torque Therefore following settings have to be made values see table below PZD3 OUT 51 05 3 and PZD3 IN 51 06 6 After changing parameters in group 51 please do not forget to reset the RPBA 01 adapter by means of FBA PAR REFRESH 51 27 RESET Now the corresponding parameters in group 90 and group 92 are enabled Following settings have to be made now DsetXVal3 90 03 2501 To...

Page 109: ...9R0501 DCS550 Manual e e ProfiNet communication with fieldbus adapter RETA 02 Additional information for the operation of fieldbus adapter RETA 02 combined with DCS550 can be found in document 3ADW000389R0101 Quick Start Up Guide ...

Page 110: ... for the MainCtrlWord 7 01 Data set table Many fieldbus communications use the data set table to transmit data words The next table shows the configuration number of each data word and the corresponding pointer Configuration numbers of each data word and its corresponding pointer ...

Page 111: ... other blocks through a Block Parameter Set The sets are also used for reading values from the firmware and transferring data to the firmware Each Block Parameter Set consists of six parameters in group 84 and a write pointer in group 86 The figure below shows the use of Block Parameter Set 1 in the firmware parameters 84 04 to 84 09 and 86 01 Block1Type 84 04 selects the function block type Block...

Page 112: ...08 1 01 1 02 99 99 HEX 3 2 1 0 Bit 15 0 1 0 1 84 09 86 01 7 01 7 02 99 99 I1 I2 I3 ADD O e g ABS XOR SB_550_002_block param_a ai Select Type Select Input 1 Select Input 2 Select Input 3 Set Attribute Act Signal Parameter table To use an input as a constantvalue the bit belonging to the inputmust be set high This function of fers the oppo rtunity to isolate a certain bit out of a pa cked Booleanwor...

Page 113: ...k type For example the ADD block uses integer inputs and the OR block boolean inputs Note The inputs of the block are read when the execution of the block starts not simultaneously for all blocks Block input attributes Connect block inputs to the parameter of the signal source or a user constant e g Constant1 85 01 Depending on the used block type and the desired function the attributes of all thr...

Page 114: ...f 5 8 V Connect AI1 to the block as follows Scroll to Block1In1 84 05 and shift to edit mode Enter Set to 503 because the value of AI1 is shown in group 5 with index 3 AI1 Val 05 03 05 100 3 503 The value at the input of the block is 5800 since the integer scaling of AI1 Val 05 03 is 1000 1 V see chapter Parameters Constant as an integer input How to set and connect the input Option 1 Scroll to th...

Page 115: ...d as the boolean input and interprets bit value 1 as true and 0 as false Example The figure below shows the value of Block1In3 84 07 when the input is connected to DI2 All digital inputs are available in DI StatWord 8 05 Bit 0 corresponds to DI1 and bit 1 to DI2 Note The parameter selected as an input should have a packed boolean value binary data word Constant as a boolean input How to set and co...

Page 116: ...utputs in Edit mode Shift left mouse button on the red cross View actual values in Start mode Cancel Abort the action Help Open the online help Program modes There are 5 modes see AdapProgCmd 83 01 Stop AP is not running and cannot be edited Start AP is running and cannot be edited Edit AP is not running and can be edited Use SingleCycle and SingleStep for testing Change to Edit mode Use Ctrl left...

Page 117: ...nsert After Block xx inserts the new block after the selected block Connect function blocks It is possible to connect function blocks to other blocks or to firmware parameters To connect use Ctrl left mouse button on the red cross at the input This opens the pop up window Set Pointer Parameter This window provides several connection possibilities Connect a Parameter from the list and set the bit i...

Page 118: ...118 AP 3ADW000379R0501 DCS550 Manual e e In Advanced mode choose the parameter with group 100 index e g MainCtrlWord 7 01 701 Select Undefined if no connection is required ...

Page 119: ... be done by means of the output pointers on the right side of the desktop To connect an output of a function block with an input of a function block simply select the output s parameter at the input Set the Time level Saving AP applications It is possible to save AP applications as ap files ...

Page 120: ...ibute is set automatically when DWL AP is used The output OUT can connected with the inputs of function blocks To write output values into firmware parameters connect the necessary output pointer group 86 to the desired parameter Function block Illustration ABS Arithmetical function Illustration Operation OUT is the absolute value of IN1 multiplied by IN2 and divided by IN3 OUT IN1 IN2 IN3 Connect...

Page 121: ...bits 0 0 1 0 1 false all bits 0 0 1 1 0 false all bits 0 0 1 1 1 true all bits 1 1 Connections IN1 IN2 and IN3 boolean OUT 16 bit integer packed boolean Bitwise Logical function Illustration Operation The block compares the bits of three 16 bit word inputs and forms the output bits as follows OUT IN1 OR IN2 AND IN3 Example Single bit IN1 IN2 IN3 OUT 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 0 0 0 1 0 0 1 1 1 ...

Page 122: ... Operation Only bits 0 1 and 2 of OUT are valid If IN1 IN2 OUT 001 OUT bit 0 is true if IN1 IN2 OUT 010 OUT bit 1 is true and if IN1 IN2 OUT 100 OUT bit 2 is true Connections IN1 and IN2 16 bit integer 15 bit sign IN3 not used OUT 16 bit integer 15 bit sign Count Arithmetical function Illustration Operation The counter counts the rising edges of IN1 Rising edges at IN2 reset the counter IN3 limits...

Page 123: ...ion of the message to be displayed 15 different messages exist Select them by using the shown numbers as constants The default message is shown in the brackets Change it by means of the string parameters Alarms Faults Notices Associated string parameter 301 APAlarm1 601 APFault1 801 String1 85 11 302 APAlarm2 602 APFault2 802 String2 85 12 303 APAlarm3 603 APFault3 803 String3 85 13 304 APAlarm4 6...

Page 124: ...15 bits sign lower limit OUT 16 bit integer 15 bits sign limited value MaskSet Logical function Illustration Operation The block sets or resets the bits in IN1 and IN2 Example Single bit IN3 set IN3 reset IN1 IN2 IN3 OUT IN1 IN2 IN3 OUT 0 0 true 0 0 0 false 0 1 0 true 1 1 0 false 1 1 1 true 1 1 1 false 0 0 1 true 1 0 1 false 0 Example Whole word with IN3 set Whole word with IN3 reset Connections I...

Page 125: ...llustration Operation OUT is the lowest input value OUT MIN IN1 IN2 IN3 Note An open input is ignored Connections IN1 IN2 and IN3 16 bit integer 15 bits sign OUT 16 bit integer 15 bits sign MulDiv Arithmetical function Illustration Operation OUT is the IN1 multiplied with IN2 and divided by IN3 OUT IN1 IN2 IN3 Connections IN1 IN2 and IN3 16 bit integer 15 bits sign OUT 16 bit integer 15 bits sign ...

Page 126: ...mple Reading AccTime1 22 01 IN1 22 and IN2 01 Connections IN1 16 bit integer 15 bits sign group IN2 16 bit integer 15 bits sign index IN3 not used OUT 16 bit integer 15 bits sign parameter value ParWrite Parameter function Illustration Operation Value of IN1 is written into a parameter defined by IN2 as group 100 index e g MainCtrlWord 7 01 701 The block is activated with a change of IN1 IN3 deter...

Page 127: ...n p part 30 0 3 100 1 IN3 16 bit integer 15 bit sign i part 250 2 5 5 000 50 OUT 16 bit integer 15 bits sign the range is limited from 20 000 to 20 000 PI Bal Arithmetical function Illustration Operation The PI Bal block initializes the PI block The PI Bal block must follow directly behind the PI block It can only be used together with the PI block When IN1 is true the PI Bal block writes the valu...

Page 128: ...alues 2 1 IN IN OUT With IN3 false OUT is set to zero if IN1 IN2 is negative 0 2 1 0 0 2 1 2 1 IN IN if OUT IN IN if IN IN OUT Connections IN1 16 bit integer 15 bits sign IN2 16 bit integer 15 bits sign IN3 boolean OUT 16 bit integer SqWav Arithmetical function Illustration Operation OUT alternates between the value of IN3 and zero 0 if the block is enabled with IN1 true The period is set with IN2...

Page 129: ...all bits 0 0 1 1 0 false all bits 0 0 1 1 1 false all bits 0 0 Connections IN1 IN2 and IN3 boolean OUT 16 bit integer 15 bits sign Switch B Logical function Illustration Operation OUT is equal to IN2 if IN1 is true OUT is equal to IN3 if IN1 is false IN1 OUT 0 IN3 1 IN2 Connections IN1 boolean IN2 and IN3 boolean OUT 16 bit integer packed boolean Switch I Arithmetical function Illustration Operati...

Page 130: ...t of time OUT 16 bit integer packed boolean result with values on display True 1 false 0 TON Logical function Illustration Operation OUT is true when IN1 has been true for a time IN2 Connections IN1 boolean input IN2 16 bit integer delay time in ms IN3 false or s IN3 true IN3 boolean determines unit of time OUT 16 bit integer packed boolean result with values on display True 1 false 0 Trigg Logica...

Page 131: ...Illustration Operation OUT is true if one input is true otherwise OUT is false Truth table IN1 IN2 IN3 OUT binary OUT value on display 0 0 0 false all bits 0 0 0 0 1 true all bits 1 1 0 1 0 true all bits 1 1 0 1 1 false all bits 0 0 1 0 0 true all bits 1 1 1 0 1 false all bits 0 0 1 1 0 false all bits 0 0 1 1 1 true all bits 1 1 Connections IN1 IN2 and IN3 boolean OUT 16 bit integer packed boolean...

Page 132: ...d Commissioning hints For proper calculation following rules apply Maximum motor speed nmax is reached with minimum diameter Dmin at maximum line speed vmax The scaling of line speed and motor speed is needed because the winder works with relative values percent 1 Set LineSpdUnit 61 12 to the desired unit 2 Set LineSpdScale 61 09 to the maximum line speed Thus the maximum line speed corresponds to...

Page 133: ...the used winder control word and thus generating the control signals for all other winder blocks UsedWCW 61 17 contains all winder depending commands It is possible to write on the commands from the overriding control system via the winder control word see WindCtrlWord 61 16 or via parameters The normal command source should be automatic Details see chapter Appendix B Firmware structure diagrams ...

Page 134: ...tion FALSE UNTRUE WriteToSpdChain 61 02 WCW B2 RdyRef TRUE AND Off3N JogN TRUE Set Condition FALSE UNTRUE WinderOnCmd 61 06 WCW B5 RdyRef TRUE Set Condition FALSE UNTRUE TensionOnCmd 61 07 WCW B8 Macro Indirect OR DirectTens AND WinderOn TRUE WriteToSpd FALSE InerReleaseCmd 62 28 WCW B9 Macro Velocity AND WinderOn TRUE Set Condition FALSE UNTRUE TensSetCmd 63 04 WCW B10 WinderOn FALSE OR SpeedRef3...

Page 135: ...D controller is configured as position controller The actual dancer position is connected to analog input 3 via PID Act1 40 01 The dancer reference is to be written into Data1 19 01 and connected to PIDRef1 40 13 The PID controller output PID Out 3 09 is connected to SpeedCorr 23 04 AdaptSPC Kp p part adaption Use the p part adaption to adapt the speed controller p part according to actual diamete...

Page 136: ...nd release of the start impulse can be set via parameters 4 Use the taper function to reduce the tension depending on an increasing diameter The reduction of the tension begins with diameters over the taper diameter and ends at the maximum diameter Following formula is valid at the maximum diameter 06 63 TaperTens Tension Tension Input Output TensToTorq tension to torque For winders it is importan...

Page 137: ...m in many applications is that the inertia is not available Thus it has to be determined by means of acceleration tests dt d J Tacc ω Jmot Jgearbox Jspool Jmech const Jcoil D 4 Tacc Nm torque needed for acceleration J kg m 2 inertia of the complete winder dÉ dt 1 s 2 angular acceleration Commissioning hints InerMech 62 26 has to be determined by means of acceleration trials with maximum accelerati...

Page 138: ...als at 50 speed See the result in MotTorqFilt 1 07 FrictAt75Spd 63 29 has to be determined by means of constant speed trials at 75 speed See the result in MotTorqFilt 1 07 FrictAt100Spd 63 30 has to be determined by means of constant speed trials at 100 speed See the result in MotTorqFilt 1 07 FrictReleaseCmd 63 32 releases FrictionComp 63 34 The output is forced to zero if the switch is open Auto...

Page 139: ...ets During start up configure the winder easily without changing individual parameters The functions of inputs outputs and control structure are macro dependent Any winder macro can be adapted by changing individual parameters without restrictions Select a winder macro by means of WinderMacro 61 01 The following tables and diagrams show the structure of the macros NotUsed Winder is blocked default...

Page 140: ...et 61 14 0 0 DiaLineSpdIn 62 01 202 SpeedRef2 2 02 202 SpeedRef2 2 02 DiaMotorSpdIn 62 02 104 MotSpeed 1 04 104 MotSpeed 1 04 DiameterSetCmd 62 04 DI2 NotUsed AdaptKpDiaActIn 62 10 6208 DiameterAct 62 08 6208 DiameterAct 62 08 AdaptKpOutDest 62 13 2403 KpS 24 03 0 AccActIn 62 17 216 dv_dt 2 16 216 dv_dt 2 16 InerDiaActIn 62 23 6208 DiameterAct 62 08 6208 DiameterAct 62 08 InerAccActIn 62 24 6221 A...

Page 141: ...141 Winder 3ADW000379R0501 DCS550 Manual e e ...

Page 142: ...o WindSpdOffset 61 14 150 rpm connected to SpeedCorr 23 04 0 DiaLineSpdIn 62 01 202 SpeedRef2 2 02 202 SpeedRef2 2 02 DiaMotorSpdIn 62 02 104 MotSpeed 1 04 104 MotSpeed 1 04 DiameterSetCmd 62 04 DI2 NotUsed AdaptKpDiaActIn 62 10 6208 DiameterAct 62 08 6208 DiameterAct 62 08 AdaptKpOutDest 62 13 2403 KpS 24 03 0 AccActIn 62 17 216 dv_dt 2 16 216 dv_dt 2 16 InerDiaActIn 62 23 6208 DiameterAct 62 08 ...

Page 143: ...143 Winder 3ADW000379R0501 DCS550 Manual e e ...

Page 144: ... rpm connected to SpeedCorr 23 04 0 DiaLineSpdIn 62 01 202 SpeedRef2 2 02 202 SpeedRef2 2 02 DiaMotorSpdIn 62 02 104 MotSpeed 1 04 104 MotSpeed 1 04 DiameterSetCmd 62 04 DI2 NotUsed AdaptKpDiaActIn 62 10 6208 DiameterAct 62 08 6208 DiameterAct 62 08 AdaptKpOutDest 62 13 2403 KpS 24 03 0 AccActIn 62 17 216 dv_dt 2 16 216 dv_dt 2 16 InerDiaActIn 62 23 6208 DiameterAct 62 08 6208 DiameterAct 62 08 In...

Page 145: ...145 Winder 3ADW000379R0501 DCS550 Manual e e ...

Page 146: ...md 61 07 Auto Auto WindSpdOffset 61 14 0 0 DiaLineSpdIn 62 01 202 SpeedRef2 2 02 202 SpeedRef2 2 02 DiaMotorSpdIn 62 02 104 MotSpeed 1 04 104 MotSpeed 1 04 DiameterSetCmd 62 04 DI2 NotUsed AdaptKpDiaActIn 62 10 6208 DiameterAct 62 08 6208 DiameterAct 62 08 AdaptKpOutDest 62 13 2403 KpS 24 03 0 AccActIn 62 17 216 dv_dt 2 16 216 dv_dt 2 16 InerDiaActIn 62 23 6208 DiameterAct 62 08 6208 DiameterAct 6...

Page 147: ...147 Winder 3ADW000379R0501 DCS550 Manual e e ...

Page 148: ...oning nSpeed Rotating direction of the mandrell in speed control The speed reference is positive no winder on command see WinderOnCmd 61 06 and WinderMacro 61 01 NotUsed To change the speed direction swap the field cables at F1 and F2 Additionally swap the analog tacho cables or the encoder tracks A and A respectively See diagram above nspeed or nspeed V Direction of the velocity reference for the...

Page 149: ...oTorq 63 24 TAcceleration Direction of torque for acceleration see InertiaComp 62 30 TDecleration Direction of torque for deceleration see InertiaComp 62 30 TInertia Direction of torque for inertia compensation see InertiaComp 62 30 TFriction Direction of torque for friction compensation see FrictionComp 63 34 n0 Speed offset used e g for indirect tension control see WindSpdOffset 61 14 Always use...

Page 150: ...ssioning steps 1 to 5 with a freely turning machine no mechanics connected 2 Basic commissioning steps 6 and 7 with a freely turning machine gearbox and spool connected no web Advanced commissioning 1 Set all necessary protections and limits make sure the E stop el Disconnect is working properly and connect the overriding control system serial communication ...

Page 151: ...d 7 01 e g Rewind Unwind command via bit 11 set WindUnwindCmd 61 04 MCW B11 Top Bottom Command via bit 12 set TopBottomCmd 61 05 MCW B12 Winder on command via bit 13 set WinderOnCmd 61 06 MCW B13 Diameter set command via bit 14 set DiameterSetCmd 62 04 MCW B14 Write the line speed reference on SpeedRef 23 01 and set Ref1Sel 11 03 SpeedRef2301 Write the initial diameter on DiameterValue 62 03 Write...

Page 152: ...Torque limits TTension TFriction TAcceleration 5 Put an empty spool on the winder and adapt AdaptKpMin 62 11 6 Perform the winder turning with spool includes Autotuning friction compensation and Autotuning inertia compensation mechanics 7 Put the largest coil on the winder and adapt AdaptKpMax 62 12 8 Perform the winder turning with largest coil includes Autotuning inertia compensation coil Attent...

Page 153: ...means of a 6th order FIR filter sliding average filter filter time is 1 mains voltage period Int Scaling 100 1 Type SI Volatile Y 2 17 SpeedRefUsed used speed reference Used speed reference selected with Ref1Mux 11 02 and Ref1Sel 11 03 or Ref2Mux 11 12 and Ref2Sel 11 06 Int Scaling 2 29 Type SI Volatile Y rpm Sample of signals All signals are read only However the overriding control can write to t...

Page 154: ...ups Group Description 10 Start stop select 11 Speed reference inputs 12 Constant speeds 13 Analog inputs 14 Digital outputs 15 Analog outputs 16 System control inputs 19 Data storage 20 Limits 21 Start stop 22 Speed ramp 23 Speed reference 24 Speed control 25 Torque reference 26 Torque reference handling 30 Fault functions 31 Motor temperature 34 DCS Control Panel display 40 PID controller 43 Curr...

Page 155: ...h Changes made by the overriding control are only stored in the RAM Min max def Minimum and maximum value or selection of parameter Default value or default selection of parameter Unit Shows the physical unit of a parameter if applicable The unit is displayed in the DCS Control Panel and DWL Group Index Signal and parameter numbers consists of group number and its index Integer Scaling Communicati...

Page 156: ... measured with analog tacho Note This value is only valid if an analog tacho is connected Int Scaling 2 29 Type SI Volatile Y rpm 1 06 MotCur motor current Relative actual motor current in percent of M1NomCur 99 03 Int Scaling 100 1 Type SI Volatile Y 1 07 MotTorqFilt filtered motor torque Relative filtered motor torque in percent of MotNomTorque 4 23 Filtered by means of a 6th order FIR filter sl...

Page 157: ...ing 100 1 Type I Volatile Y 1 12 MainsVoltAct actual mains voltage Actual mains voltage filtered with 10 ms Int Scaling 1 1 V Type I Volatile Y V 1 13 ArmVoltActRel relative actual armature voltage Relative actual armature voltage in percent of M1NomVolt 99 02 Int Scaling 100 1 Type SI Volatile Y 1 14 ArmVoltAct actual armature voltage Actual armature voltage filtered with 10 ms Int Scaling 1 1 V ...

Page 158: ...A Type SI Volatile Y A 1 31 1 37 Unused 1 38 MainsFreqAct internal mains frequency Calculated and internally controlled mains frequency Output of PLL controller See also DevLimPLL 97 13 KpPLL 97 14 Int Scaling 100 1 Hz Type I Volatile Y Hz Group 2 Speed controller signals 2 01 SpeedRef2 speed reference 2 Speed reference after limiter M1SpeedMin 20 01 M1SpeedMax 20 02 Int Scaling 2 29 Type SI Volat...

Page 159: ...r torque limiter TorqMax 20 05 TorqMin 20 06 Int Scaling 100 1 Type SI Volatile Y 2 14 2 15 Unused 2 16 dv_dt dv dt Acceleration deceleration speed reference change at the output of the speed reference ramp Int Scaling 2 29 s Type SI Volatile Y rpm s 2 17 SpeedRefUsed used speed reference Used speed reference selected with Ref1Mux 11 02 and Ref1Sel 11 03 or Ref2Mux 11 12 and Ref2Sel 11 06 Int Scal...

Page 160: ...Max 2 22 selected torque limit is active 4 2 23 TorqUsedMin 2 23 selected torque limit is active 5 20 07 TorqMaxSPC 20 07 speed controller limit is active 6 20 08 TorqMinSPC 20 08 speed controller limit is active 7 20 09 TorqMaxTref 20 09 external reference limit is active 8 20 10 TorqMinTref 20 10 external reference limit is active 9 20 22 TorqGenMax 20 22 regenerating limit is active 10 20 24 In...

Page 161: ... SI Volatile Y 3 12 CurRefUsed used current reference Relative current reference in percent of M1NomCur 99 03 after current limitation M1CurLimBrdg1 20 12 M1CurLimBrdg2 20 13 Int Scaling 100 1 Type SI Volatile Y 3 13 ArmAlpha armature α firing angle Firing angle α Int Scaling 1 1 Type I Volatile Y 3 14 3 19 Unused 3 20 PLL In phase locked loop input Actual measured mains voltage cycle period time ...

Page 162: ... from TypeCode 97 01 Int Scaling 1 1 V Type I Volatile Y V 4 05 ConvNomCur converter nominal DC current measurement circuit Adjustment of DC current measuring channels SDCS PIN F Read from TypeCode 97 01 Int Scaling 1 1 A Type I Volatile Y A 4 06 Mot1FexType type of field exciter Field exciter type Read from M1UsedFexType 99 12 0 NotUsed no or third party field exciter connected 1 OnBoard integrat...

Page 163: ... RDIO xx detected see DIO ExtModule2 98 04 0 second RDIO xx not existing or faulty B6 B7 reserved B8 B11 reserved B12 reserved B13 1 SDCS COM 8 detected 0 SDCS COM 8 faulty B14 B15 reserved Int Scaling 1 1 Type C Volatile Y 4 21 CPU Load load of processor The calculating power of the processor is divided into two parts CPU Load 4 21 shows the load of the firmware and ApplLoad 4 22 shows the load o...

Page 164: ...e C Volatile Y 4 26 IactScaling scaling of the fixed actual current output I act Scaling of analog output for the actual output current in Ampere per 10 V output voltage See SDCS CON F X2 9 Int Scaling 1 1 A Type SI Volatile Y A Group 5 Analog I O 5 01 AITacho Val analog input for tacho Measured actual voltage at analog tacho input The integer scaling may differ depending on the connected hardware...

Page 165: ...Unused 5 15 AI1 ValScaled analog input 1 scaled value Internally scaled value of analog input 1 Depending on setting of AI1HighVal 13 01 and AI1LowVal 13 02 Example Setting of AI1HighVal 13 01 AI1LowVal 13 02 4 000 mV gives a value of 250 when AI1 10 V Int Scaling 100 1 Type SI Volatile Y 5 16 AI2 ValScaled analog input 2 scaled value Internally scaled value of analog input 2 Depending on setting ...

Page 166: ...contactor open the DC contact close the resistor contact US DCContactorOff B11 1 firing pulses active on 0 firing pulses blocked B12 1 continuous current 0 discontinuous current B13 1 zero current detected 0 current not zero B14 1 command Trip DC breaker continuous signal 0 no action B15 1 command Trip DC breaker 1 s pulse 0 no action Int Scaling 1 1 Type I Volatile Y 6 04 CurCtrlStat2 2 nd curren...

Page 167: ...StatWord 8 01 is forced to 1 0 Command to Off state Stopping via Off1Mode 21 02 B1 Off2N 1 No Off2 Emergency Off Coast Stop 0 Command to OnInhibit state Stop by coasting The firing pulses are immediately set to 150 degrees to decrease the armature current When the armature current is zero the firing pulses are blocked the contactors are opened field exciter and fans are stopped Off2N has priority ...

Page 168: ...ng independent from Off1Mode 21 02 StopMode 21 03 or E StopMode 21 04 0 no action B6 HoldSpeedCtrl 1 freeze hold the I part of the speed controller 0 no action B7 WindowCtrl 1 release window control 0 block window control B8 BalSpeedCtrl 1 speed controller output is forced to BalRef 24 11 0 no action B9 11 reserved B12 15 reserved Int Scaling 1 1 Type I Volatile Y 7 03 AuxCtrlWord2 auxiliary contr...

Page 169: ...ontrol word 1 can be written to by AP or overriding control To connect bits of the DO CtrlWord 7 05 with DO1 to DO8 use the parameters in group 14 Digital outputs DO9 to DO12 are directly sent to the extension I O Thus they are only available for AP or overriding control Bit Name Comment B0 DO1 this bit has to be send to the digital output via the parameters of group 14 Digital outputs B1 DO2 this...

Page 170: ...f4 2 18 and actual value MotSpeed 1 04 in the tolerance zone 0 setpoint SpeedRef4 2 18 and actual value MotSpeed 1 04 out of the tolerance zone B9 Remote 1 remote control 0 local control B10 AboveLimit 1 speed greater than defined in SpeedLev 50 10 0 speed lower or equal than defined SpeedLev 50 10 B11 reserved B12 B15 reserved Int Scaling 1 1 Type I Volatile Y 8 02 AuxStatWord auxiliary status wo...

Page 171: ... Volatile Y 8 04 Unused 8 05 DI StatWord digital inputs status word DISW Digital input word shows the value of the digital inputs before inversion DI1Invert 10 25 DI11Invert 10 35 Bit Name Comment default setting B0 DI1 ConvFanAck 10 20 actual setting depends on macro B1 DI2 MotFanAck 10 06 actual setting depends on macro B2 DI3 MainContAck 10 21 actual setting depends on macro B3 DI4 Off2 10 08 a...

Page 172: ... DO11 DO1 of the extension IO defined by DIO ExtModule2 98 04 written to by DO CtrlWord 7 05 bit 10 B11 DO12 DO2 of the extension IO defined by DIO ExtModule2 98 04 written to by DO CtrlWord 7 05 bit 11 B12 15 reserved Int Scaling 1 1 Type I Volatile Y 8 07 Unused 8 08 DriveStat drive status Drive status 0 OnInhibited drive is in OnInhibit state 1 ChangeToOff drive is changing to Off 2 Off drive i...

Page 173: ... B12 MainsOvrVolt F513 1 mains overvoltage actual mains voltage is 1 3 NomMainsVolt 99 10 for longer than 10 s B13 MainsNotSync F514 3 mains not in synchronism B14 M1FexOverCur F515 1 field exciter overcurrent M1FldOvrCurLev 30 13 B15 reserved Int Scaling 1 1 Type I Volatile Y 9 02 FaultWord2 fault word 2 Fault word 2 Bit Fault text Fault code Comment and trip level B0 ArmCurRipple F517 3 armature...

Page 174: ...coder polarity B5 TachoRange F554 3 Overflow of AITacho input B6 7 reserved B8 ReversalTime F557 3 reversal time ZeroCurTimeOut 97 19 RevDly 43 14 B9 10 reserved B11 APFault1 F601 1 AP fault 1 B12 APFault2 F602 1 AP fault 2 B13 APFault3 F603 1 AP fault 3 B14 APFault4 F604 1 AP fault 4 B15 APFault5 F605 1 AP fault 5 Int Scaling 1 1 Type I Volatile Y 9 05 Unused 9 06 AlarmWord1 alarm word 1 Alarm wo...

Page 175: ...arameters found in flash are invalid at power up checksum fault The parameters were restored from the parameter backup B13 LocalCmdLoss A130 4 local command loss LocalLossCtrl 30 27 B14 ParAdded A131 4 A new firmware with a different amount of parameters was downloaded The new parameters are set to their default values The parameters causing the alarm can be identified in Diagnosis 9 11 B15 ParCon...

Page 176: ...me level T5 overflow 1 s timeout of task T5 if happens frequently please contact Your local ABB agent B8 State overflow timeout of task State if happens frequently please contact Your local ABB agent B9 Application window ending overflow application on SDCS COM 8 faulty B10 Application program overflow application on SDCS COM 8 faulty B11 Illegal instruction crash of CPU due to EMC or hardware pro...

Page 177: ...ide for the needed armature voltage the autotuning procedure is canceled Check and adapt if needed Mains voltage M1NomVolt 99 02 M1BaseSpeed 99 04 26 field weakening not allowed see M1SpeedFbSel 50 03 and FldCtrlMode 44 01 27 discontinuous current limit could not be determined due to low current limitation in M1CurLimBrdg1 20 12 or M1CurLimBrdg2 20 13 28 reserved 29 no field exciter selected see M...

Page 178: ...t reach setpoint EMF control 81 motor is not accelerating or wrong tacho polarity tacho encoder 82 not enough load too low inertia for the detection of speed controller parameters 83 drive not in speed control mode see TorqSel 26 01 and TorqMuxMode 26 04 84 winder tunings measured torque is not constant ripple 7 5 85 89 reserved Thyristor diagnosis 90 shortcut caused by V1 91 shortcut caused by V2...

Page 179: ...conducting 36xdd V6 or V16 not conducting x 0 only a single thyristor in bridge 1 is not conducting e g 320dd means V2 respectively V12 is not conducting x 1 6 additionally a second thyristor in bridge 1 is no conducting e g 325dd means V2 and V5 respectively V12 and V15 are not conducting dd don t care the numbers of this digits do not carry any information about the thyristors of the first bridg...

Page 180: ... F Fault code FaultName e g F2 ArmOverCur Int Scaling 1 1 Type C Volatile Y 9 13 2 nd LastFault 2 nd last fault Displays the 2nd last fault F Fault code FaultName e g F2 ArmOverCur Int Scaling 1 1 Type C Volatile Y 9 14 3 rd LastFault 3 rd last fault Displays the 3rd last fault F Fault code FaultName e g F2 ArmOverCur Int Scaling 1 1 Type C Volatile Y ...

Page 181: ...re always active in case they are assigned regardless of CommandSel 10 01 setting Int Scaling 1 1 Type C Volatile N Local I O Key Local I O 10 02 Direction direction of rotation Binary signal for Direction Direction 10 02 allows to change the direction of rotation by negating the speed reference in remote operation 0 NotUsed default 1 DI1 1 Reverse 0 Forward 2 DI2 1 Reverse 0 Forward 3 DI3 1 Rever...

Page 182: ...01 bit 13 15 MCW Bit14 Reset by rising edge 0 1 MainCtrlWord 7 01 bit 14 16 MCW Bit15 Reset by rising edge 0 1 MainCtrlWord 7 01 bit 15 Int Scaling 1 1 Type C Volatile N NotUsed MCW Bit15 DI6 10 04 10 05 Unused 10 06 MotFanAck motor fan acknowledge The drive trips with F523 ExtFanAck FaultWord2 9 02 bit 6 if a digital input for an external fan is selected and the acknowledge is missing for 10 seco...

Page 183: ... 01 bit 15 Int Scaling 1 1 Type C Volatile N NotUsed MCW Bit15 NotUsed 10 08 Off2 Off2 command electrical disconnect Binary signal for Off2 Emergency Off Coast Stop UsedMCW 7 04 bit 1 For fastest reaction use fast digital inputs DI7 or DI8 0 NotUsed 1 DI1 1 no Off2 0 Off2 active 2 DI2 1 no Off2 0 Off2 active 3 DI3 1 no Off2 0 Off2 active 4 DI4 1 no Off2 0 Off2 active default 5 DI5 1 no Off2 0 Off2...

Page 184: ... by falling edge 1 0 6 DI6 switch to User2 by rising edge 0 1 switch to User1 by falling edge 1 0 7 DI7 switch to User2 by rising edge 0 1 switch to User1 by falling edge 1 0 8 DI8 switch to User2 by rising edge 0 1 switch to User1 by falling edge 1 0 9 DI9 switch to User2 by rising edge 0 1 switch to User1 by falling edge 1 0 only available with digital extension board 10 DI10 switch to User2 by ...

Page 185: ...I7DI8 Note To give On and Run at the same time set OnOff1 10 15 StartStop 10 16 Int Scaling 1 1 Type C Volatile N NotUsed DI7DI8 DI7 10 16 StartStop Start Stop command Binary signal for StartStop UsedMCW 7 04 bit 3 0 NotUsed 1 DI1 Start by rising edge 0 1 0 Stop 2 DI2 Start by rising edge 0 1 0 Stop 3 DI3 Start by rising edge 0 1 0 Stop 4 DI4 Start by rising edge 0 1 0 Stop 5 DI5 Start by rising e...

Page 186: ...nto state Running and turns with speed set in FixedSpeed1 23 02 CommandSel 10 01 MainCtrlWord Use Inching1 see MainCtrlWord 7 01 Acceleration and deceleration time for jogging is selected by JogAccTime 22 12 and JogDecTime 22 13 Int Scaling 1 1 Type C Volatile N NotUsed MCW Bit15 NotUsed 10 18 Jog2 jogging 2 command Binary signal for Jog2 Selects speed reference set in FixedSpeed2 23 03 Selections...

Page 187: ... 1 0 Direct 1 Inverted Int Scaling 1 1 Type C Volatile N Direct Inverted Direct 10 26 DI2Invert invert digital input 2 Inversion selection for digital input 2 0 Direct 1 Inverted Int Scaling 1 1 Type C Volatile N Direct Inverted Direct 10 27 DI3Invert invert digital input 3 Inversion selection for digital input 3 0 Direct 1 Inverted Int Scaling 1 1 Type C Volatile N Direct Inverted Direct 10 28 DI...

Page 188: ...0 4 DI3 1 switch is closed speed ref 1 is active 0 switch is open speed ref 0 5 DI4 1 switch is closed speed ref 1 is active 0 switch is open speed ref 0 6 DI5 1 switch is closed speed ref 1 is active 0 switch is open speed ref 0 7 DI6 1 switch is closed speed ref 1 is active 0 switch is open speed ref 0 8 DI7 1 switch is closed speed ref 1 is active 0 switch is open speed ref 0 9 DI8 1 switch is ...

Page 189: ...wn 11 14 and MotPotMin 11 15 11 MinAI2AI4 minimum of AI2 and AI4 12 MaxAI2AI4 maximum of AI2 and AI4 Int Scaling 1 1 Type C Volatile N SpeedRef2301 MaxAI2AI4 SpeedRef2301 11 04 11 05 Unused 11 06 Ref2Sel speed reference 2 select Speed reference 2 value 0 SpeedRef2301 SpeedRef 23 01 default 1 AuxSpeedRef AuxSpeedRef 23 13 2 AI1 analog input AI1 3 AI2 analog input AI2 4 AI3 analog input AI3 5 AI4 an...

Page 190: ...01 bit 11 15 MCW Bit12 1 switch is closed speed ref 2 is active 0 switch is open speed ref 0 MainCtrlWord 7 01 bit 12 16 MCW Bit13 1 switch is closed speed ref 2 is active 0 switch is open speed ref 0 MainCtrlWord 7 01 bit 13 17 MCW Bit14 1 switch is closed speed ref 2 is active 0 switch is open speed ref 0 MainCtrlWord 7 01 bit 14 18 MCW Bit15 1 switch is closed speed ref 2 is active 0 switch is ...

Page 191: ... hold speed 20 DI4 Stop DI1 1 OR Stop command active decrease speed 0 hold speed 21 DI5 Stop DI1 1 OR Stop command active decrease speed 0 hold speed 22 DI6 Stop DI1 1 OR Stop command active decrease speed 0 hold speed 23 DI7 Stop DI1 1 OR Stop command active decrease speed 0 hold speed 24 DI8 Stop DI1 1 OR Stop command active decrease speed 0 hold speed Note The speed reference is selected by mea...

Page 192: ...DCS CON F accordingly and calculate 20 mA to 10 V Int Scaling 1 1 mV Type SI Volatile N 10000 10000 10000 mV 13 03 ConvModeAI1 conversion mode analog input 1 The distinction between voltage and current is done via jumpers on the SDCS CON F 0 10V Bi 10 V to 10 V 20 mA to 20 mA bipolar input default 1 0V 10V Uni 0 V to 10 V 0 mA to 20 mA unipolar input 2 2V 10V Uni 2 V to 10 V 4 mA to 20 mA unipolar...

Page 193: ... 3 is scaled to the voltage in AI3LowVal 13 10 Notes AI3LowVal 13 10 is only valid if ConvModeAI3 13 11 10V Bi Can only be used for voltage measurement Int Scaling 1 1 mV Type SI Volatile N 10000 10000 10000 mV 13 11 ConvModeAI3 conversion mode analog input 3 Analog input 3 on the SDCS CON F is only working with voltage 0 10V Bi 10 V to 10 V default 1 0V 10V Uni 0 V to 10 V unipolar input 2 2V 10V...

Page 194: ... Bi 13 16 FilterAI4 filter time analog input 4 Analog input 4 filter time The hardware filter time is 2 ms Int Scaling 1 1 ms Type I Volatile N 0 10000 0 ms 13 17 13 20 Unused 13 21 AI5HighVal analog input 5 high value 100 of the input signal connected to analog input 5 is scaled to the voltage in AI5HighVal 13 21 Note To use current please set the DIP switches RAIO 01 accordingly and calculate 20...

Page 195: ...mA to 20 mA for testing or indication of bipolar signals e g torque speed etc Bipolar and unipolar Voltage and current Int Scaling 1 1 Type C Volatile N 10V Bi 6V Offset 10V Bi 13 24 Unused 13 25 AI6HighVal analog input 6 high value 100 of the input signal connected to analog input 6 is scaled to the voltage in AI6HighVal 13 25 Note To use current please set the DIP switches RAIO 01 accordingly an...

Page 196: ...O2Index digital output 2 index Digital output 2 is controlled by a selectable bit see DO2BitNo 14 04 of the source signal parameter selected with this parameter The format is xxyy with invert digital output xx group and yy index Int Scaling 1 1 Type SI Volatile N 9999 9999 0 14 04 DO2BitNo digital output 2 bit number Bit number of the signal parameter selected with DO2Index 14 03 Int Scaling 1 1 T...

Page 197: ... 04 FilterAO1 filter analog output 1 Analog output 1 filter time Int Scaling 1 1 ms Type I Volatile N 0 10000 0 ms 15 05 ScaleAO1 scaling analog output 1 100 of the signal parameter selected with IndexAO1 15 01 is scaled to the voltage in ScaleAO1 15 05 Example In case the min max voltage 10 V of analog output 1 should equal 250 of TorqRefUsed 2 13 set IndexAO1 15 01 213 ConvModeAO1 15 03 10V Bi a...

Page 198: ...mA Uni 15 14 FilterAO3 filter analog output 3 Analog output 3 filter time Int Scaling 1 1 ms Type I Volatile N 0 10000 0 ms 15 15 ScaleAO3 scaling analog output 3 100 of the signal parameter selected with IndexAO3 15 11 is scaled to the current in ScaleAO3 15 15 Int Scaling 1 1 Type I Volatile N 0 20 20 mA 15 16 IndexAO4 analog output 4 index Analog output 4 is controlled by a source signal parame...

Page 199: ...is required to change LocLock 16 04 0 False local control released default 1 True local control blocked Int Scaling 1 1 Type C Volatile N False True False 16 05 Unused 16 06 ParApplSave save parameters If parameters are written to cyclic e g from an overriding control they are only stored in the RAM and not in the flash By means of ParApplSave 16 06 all parameter values are saved from the RAM into...

Page 200: ...e retain Its value will be saved when the drive is de energized Thus it will not lose its value Int Scaling 1 1 Type SI Volatile N 32768 32767 0 19 03 Data3 data container 3 Data container 3 see group description above This data container is of the type retain Its value will be saved when the drive is de energized Thus it will not lose its value Int Scaling 1 1 Type SI Volatile N 32768 32767 0 19 ...

Page 201: ...ameter contains the Parameter number to be written with Mailbox function enabled 7 03 Bit 3 1 Int Scaling 1 1 Type SI Volatile N 0 9999 0 19 21 ParVal Parameter value This parameter contains the Parameter value to be written with Mailbox function enabled 7 03 Bit 3 1 Int Scaling 1 1 Type SI Volatile N 0x0000 0xFFF 0 19 22 MailboxCW Mailbox control word Control word for the Mailbox function Paramet...

Page 202: ...SpeedLim 20 03 the motor will coast independent of the setting of StopMode 21 03 Existing brakes are closed applied While the actual speed is in the limit ZeroSpeed AuxStatWord 8 02 bit 11 is high Internally limited from rpm to rpm 20000 32767 29 2 0 Int Scaling 2 29 Type I Volatile N 0 1000 75 rpm 20 04 Unused 20 05 TorqMax maximum torque Maximum torque limit in percent of MotNomTorque 4 23 for s...

Page 203: ...so on the converter s actual limitation situation e g other torque limits current limits field weakening The limit with the largest value is valid Int Scaling 100 1 Type SI Volatile N 325 0 325 20 11 Unused 20 12 M1CurLimBrdg1 current limit of bridge 1 Current limit bridge 1 in percent of M1NomCur 99 03 Notes Setting M1CurLimBrdg1 20 12 to 0 disables bridge 1 The used current limit depends also on...

Page 204: ...t of MotNomTorque 4 23 only during regenerating Note The used torque limit depends also on the converter s actual limitation situation e g other torque limits current limits field weakening Int Scaling 100 1 Type SI Volatile N 0 325 325 20 23 Unused Independent torque limitation for WinderMacro 61 01 IndirectTens and DirectTens 20 24 IndepTorqMaxSPC independent maximum torque speed controller Inde...

Page 205: ...ture current is zero the firing pulses are blocked default 1 TorqueLimit The output of the drives ramp is set to zero Thus the drive stops at the active torque limit When reaching M1ZeroSpeedLim 20 03 the firing pulses are set to 150 degrees to decrease the armature current When the armature current is zero the firing pulses are blocked 2 CoastStop The firing pulses are immediately set to 150 degr...

Page 206: ...un 1 2 DCcontact If a DC breaker is used as a main contactor it will be closed with On 1 Additionally the armature voltage measurements are adapted to an open DC breaker by clamping SpeedActEMF 1 02 ArmVoltActRel 1 13 ArmVoltAct 1 14 and EMF VoltActRel 1 17 to zero when the drive is Off The clamping is released either 100 ms after an On command MCW bit 0 is given in case DCBreakAck 10 23 NotUsed o...

Page 207: ...ed ACW Bit15 NotUsed Group 22 Speed ramp 22 01 AccTime1 acceleration time 1 The time within the drive will accelerate from zero speed to SpeedScaleAct 2 29 AccTime1 22 01 can be released with Ramp2Sel 22 11 Int Scaling 100 1 s Type I Volatile N 0 300 20 s 22 02 DecTime1 deceleration time 1 The time within the drive will decelerate from SpeedScaleAct 2 29 to zero speed DecTime1 22 02 can be release...

Page 208: ... control system s cycle time t ms of the speed reference and VarSlopeRate 22 07 are equal the shape of SpeedRef3 2 02 is a strait line Int Scaling 1 1 ms Type I Volatile N 0 30000 0 ms 22 08 BalRampRef balance ramp reference The output of the speed ramp can be forced to the value defined by BalRampRef 22 08 The function is released by setting AuxCtrlWord 7 02 bit 3 1 Internally limited from rpm to...

Page 209: ...13 17 MCW Bit14 0 parameter set 1 is active 1 parameter set 2 is active MainCtrlWord 7 01 bit 14 18 MCW Bit15 0 parameter set 1 is active 1 parameter set 2 is active MainCtrlWord 7 01 bit 15 Int Scaling 1 1 Type C Volatile N Acc Dcc1 MCW Bit15 Acc Dcc1 22 12 JogAccTime acceleration time jogging The time within the drive will accelerate from zero speed to SpeedScaleAct 2 29 in case of jogging When ...

Page 210: ... SpeedFiltTime 50 06 is filtering the actual speed and should be used for filter times smaller than 30 ms SpeedErrFilt 23 06 and SpeedErrFilt2 23 11 are filtering the speed error n and should be used for filter times greater than 30 ms It is recommended to set SpeedErrFilt 23 06 SpeedErrFilt2 23 11 Int Scaling 1 1 ms Type I Volatile N 0 10000 0 ms 23 07 Unused Idea of Window Control The idea of th...

Page 211: ...s It is recommended to set SpeedErrFilt 23 06 SpeedErrFilt2 23 11 Int Scaling 1 1 ms Type I Volatile N 0 10000 0 ms 23 12 Unused 23 13 AuxSpeedRef auxiliary speed reference Auxiliary speed reference input for the speed control of the drive Can be connected to SpeedRefUsed 2 17 via Ref1Mux 11 02 and Ref1Sel 11 03 or Ref2Mux 11 12 and Ref2Sel 11 06 Internally limited from rpm to rpm 20000 32767 29 2...

Page 212: ...from proportional part and 15 from integral part Setting TIS 24 09 to 0 ms disables the integral part of the speed controller and resets its integrator Int Scaling 1 1 ms Type I Volatile N 0 64000 2500 ms 24 10 TiSInitValue initial value for i part speed controller Initial value of the speed controller integrator in percent of MotNomTorque 4 23 The integrator is set as soon as RdyRef MainStatWord ...

Page 213: ...extension board 13 DI10 0 parameter set 1 is active 1 parameter set 2 is active only available with digital extension board 14 DI11 0 parameter set 1 is active 1 parameter set 2 is active only available with digital extension board 15 MCW Bit11 0 parameter set 1 is active 1 parameter set 2 is active MainCtrlWord 7 01 bit 11 16 MCW Bit12 0 parameter set 1 is active 1 parameter set 2 is active MainC...

Page 214: ...n torque control AuxStatWord 8 02 bit 10 is set Note TorqSel 26 01 is only valid if TorqMuxMode 26 04 TorqSel2601 Int Scaling 1 1 Type C Volatile N Zero Limitation Speed 26 02 LoadComp load compensation Load compensation in percent of MotNomTorque 4 23 added to TorqRef3 2 10 The sum of TorqRef3 2 10 and the LoadComp 26 02 results in TorqRef4 2 11 Note Since this torque offset is added it must be s...

Page 215: ...nds on TorqMuxMode 26 04 MainCtrlWord 7 01 bit 15 Int Scaling 1 1 Type C Volatile N NotUsed MCW Bit15 NotUsed Group 30 Fault functions 30 01 StallTime stall time The time allowed for the drive to undershoot StallSpeed 30 02 and exceed StallTorq 30 03 A triggered stall protection leads to F531 MotorStalled FaultWord2 9 02 bit 14 The stall protection is inactive if StallTime 30 01 is set to zero Int...

Page 216: ...aling 100 1 Type I Volatile N 0 135 125 30 14 SpeedFbMonLev speed feedback monitor level The drive reacts according to SpeedFbFltSel 30 17 or trips with F553 TachPolarity FaultWord4 9 04 bit 4 if the measured speed feedback SpeedActEnc 1 03 or SpeedActTach 1 05 does not exceed SpeedFbMonLev 30 14 while the measured EMF exceeds EMF FbMonLev 30 15 Internally limited from rpm to rpm 20000 32767 29 2 ...

Page 217: ...t In case speed actual is greater than base speed the drive trips according to SpeedFbFltMode 30 36 and sets F522 SpeedFb FaultWord2 9 02 bit 5 Int Scaling 1 1 Type C Volatile N NotUsed EMF Alarm Fault 30 18 CurRippleSel current ripple selector CurRippleSel 30 18 determines the reaction when CurRippleLim 30 19 is reached 0 NotUsed 1 Fault the drive trips with F517 ArmCurRipple FaultWord2 9 02 bit ...

Page 218: ...sist for more than 10 s F512 MainsLowVolt FaultWord1 9 01 bit 11 is generated Int Scaling 100 1 Type I Volatile N 0 150 80 30 23 UNetMin2 mains voltage minimum 2 Second lower limit for mains undervoltage monitoring in percent of NomMainsVolt 99 10 If the mains voltage undershoots UnetMin2 30 23 following actions take place if PwrLossTrip 30 21 Immediately the drive trips immediately with F512 Main...

Page 219: ...the last speed before the warning 5 FixedSpeed1 the drive continuous to run with FixedSpeed1 23 02 Note The time out for LocalLossCtrl 30 27 is fixed to 10 s Int Scaling 1 1 Type C Volatile N RampStop FixedSpeed1 RampStop 30 28 ComLossCtrl communication loss control ComLossCtrl 30 28 determines the reaction to a communication control loss R type fieldbusses see also CommandSel 10 01 F528 FieldBusC...

Page 220: ...re set to 150 degrees to decrease the armature current When the armature current is zero the firing pulses are blocked the contactors are opened field exciter and fans are stopped 2 CoastStop The firing pulses are immediately set to 150 degrees to decrease the armature current When the armature current is zero the firing pulses are blocked the contactors are opened field exciter and fans are stopp...

Page 221: ...ng on the setting of ComLossCtrl 30 28 either F528 FieldBusCom FaultWord2 9 02 bit 11 or A128 FieldBusCom AlarmWord2 9 07 bit 11 is set The communication fault and alarm are inactive if FB TimeOut 30 35 is set to 0 ms Int Scaling 1 1 ms Type I Volatile N 0 64000 100 ms 30 36 SpeedFbFltMode speed feedback fault mode SpeedFbFltMode 30 36 determines the reaction of all faults of trip level 3 0 CoastS...

Page 222: ...ling 10 1 Type I Volatile N 10 325 106 31 05 M1TempSel temperature selector M1TempSel 31 05 selects the measured temperature input for the connected motor The result is displayed in Mot1TemopMeas 1 22 Only one single PTC can be connected 0 NotUsed motor temperature measurement is blocked default 1 1PTC AI2 Con one PTC connected to AI2 on SDCS CON F For more information see section Motor protection...

Page 223: ...t Notes The used current limit depends also on the converter s actual limitation situation e g torque limits other current limits field weakening Int Scaling 100 1 Type I Volatile N 0 325 100 31 11 M1OvrLoadTime overload time I 2 T function Longest permissible time for the maximum overload current defined in M1LoadCurMax 31 10 The I 2 T protection is inactive if M1OvrLoadTime 31 11 is set to zero ...

Page 224: ...D 40 02 defines the time within the integral part of the controller achieves the same value as the proportional part Example The controller generates 15 output with KpPID 40 01 3 if the input is 5 On that condition and with TiPID 40 02 300 ms follows the controller generates 30 output if the input is constant after 300 ms are elapsed 15 from proportional part and 15 from integral part Int Scaling ...

Page 225: ... selected 5 DI4 1 reference input 2 is selected 0 reference input 1 is selected 6 DI5 1 reference input 2 is selected 0 reference input 1 is selected 7 DI6 1 reference input 2 is selected 0 reference input 1 is selected 8 DI7 1 reference input 2 is selected 0 reference input 1 is selected 9 DI8 1 reference input 2 is selected 0 reference input 1 is selected 10 DI9 1 reference input 2 is selected 0...

Page 226: ...ype I Volatile N 0 15 0 40 21 Unused 40 22 PID OutScale PID controller output scaling PID output scaling before PID Out 3 09 Int Scaling 100 1 Type I Volatile N 0 05 6 1 40 23 PID ReleaseCmd PID controller release command Source to release block the PID controller 0 NotUsed constant 0 block PID controller 1 Auto depending on winder logic and winder macro see WinderMacro 61 01 default 2 Release con...

Page 227: ...rent controller Example The controller generates 15 of motor nominal current M1NomCur 99 03 with M1KpArmCur 43 06 3 if the current error is 5 of M1NomCur 99 03 Int Scaling 100 1 Type I Volatile N 0 100 0 1 43 07 M1TiArmCur i part armature current controller Integral time of the current controller M1TiArmCur 43 07 defines the time within the integral part of the controller achieves the same value a...

Page 228: ...rection the opposite current has to be reached before ZeroCurTimeOut 97 19 has been elapsed otherwise the drive trips with F557 ReversalTime FaultWord4 9 04 bit 8 Note ZeroCurTimeOut 97 19 must be longer than RevDly 43 14 Int Scaling 1 1 ms Type I Volatile N 0 600 5 ms Group 44 Field excitation 44 01 FldCtrlMode field control mode Field control mode selection 0 Fix constant field no field weakenin...

Page 229: ...oller Negative limit for EMF controller in percent of nominal flux Int Scaling 1 1 Type I Volatile N 100 0 100 44 09 KpEMF p part EMF controller Proportional gain of the EMF controller Example The controller generates 15 of motor nominal EMF with KpEMF 44 09 3 if the EMF error is 5 of M1NomVolt 99 02 Int Scaling 100 1 Type I Volatile N 0 325 0 5 44 10 TiEMF i part EMF controller Integral time of t...

Page 230: ... Volatile N 50 10000 2000 ms Group 50 Speed measurement 50 01 M1SpeedScale speed scaling Speed scaling in rpm M1SpeedScale 50 01 defines the speed in rpm that corresponds to 20 000 internal speed units The speed scaling is released when M1SpeedScale 50 01 10 20 000 speed units M1SpeedScale 50 01 in case M1SpeedScale 50 01 10 20 000 speed units maximum absolute value of M1SpeedMin 20 01 and M1Speed...

Page 231: ...tile N EMF External EMF 50 04 M1EncPulseNo encoder 1 pulse number Amount of pulses per revolution ppr for the pulse encoder Int Scaling 1 1 ppr Type I Volatile N 20 10000 1024 ppr 50 05 MaxEncoderTime maximum encoder time When an encoder is used as speed feedback device the actual speed is measured by counting the amount of pulses per cycle time The cycle time for the measurement is synchronized w...

Page 232: ...11 is elapsed 1 s the motor voltage is measured directly at the motor terminals and is thus valid during dynamic braking 0 s no zero speed signal for dynamic braking is generated 1 s to 3000 s zero speed signal for dynamic braking is generated after the programmed time is elapsed Int Scaling 1 1 s Type I Volatile N 1 3000 0 s 50 12 M1TachoAdjust tacho adjust Fine tuning of analog tacho The value e...

Page 233: ...e takes effect only upon setting FBA PAR REFRESH 51 27 RESET or at the next power up of the fieldbus adapter FBA PAR REFRESH 51 27 is automatically set back to DONE after the refreshing is finished 0 DONE default 1 RESET refresh the parameters of the fieldbus adapter Int Scaling 1 1 Type C Volatile N DONE RESET DONE 51 36 Fieldbus36 fieldbus parameter 36 Fieldbus parameter 36 Int Scaling 1 1 Type ...

Page 234: ...n is not controlled 2 IndirectTens Indirect tension control is an open loop control since the actual tension is not measured The tension is controlled via diameter and pre set charts for inertia and friction The speed controller stays active but is saturated This structure provides a very robust control behavior because no physical tension measurement is required 3 DirectTens Direct tension contro...

Page 235: ...y available with digital extension board 14 DI11 1 written 0 not written only available with digital extension board 15 MCW Bit11 1 written 0 not written MainCtrlWord 7 01 bit 11 16 MCW Bit12 1 written 0 not written MainCtrlWord 7 01 bit 12 17 MCW Bit13 1 written 0 not written MainCtrlWord 7 01 bit 13 18 MCW Bit14 1 written 0 not written MainCtrlWord 7 01 bit 14 19 MCW Bit15 1 written 0 not writte...

Page 236: ...ro 61 01 default 2 Release constant 1 release winder functions 3 WindCtrlWord according to WindCtrlWord 61 16 bit 5 4 DI1 1 release winder functions 0 block winder functions 5 23 see WriteToSpdChain 61 02 Int Scaling 1 1 Type C Volatile N NotUsed 1905Bit3 Auto 61 07 TensionOnCmd winder control tension on command Source to release block the independent speed controller torque limits IndepTorqMaxSPC...

Page 237: ...nly active when WinderMacro 61 01 IndirectTens or DirectTens 61 09 LineSpdScale winder set line speed scaling Line speed scaling LineSpdScale 61 09 defines the line speed that corresponds to 20 000 internal speed units The line speed scaling should be set in a way that 20 000 internal speed units equal 100 line speed The line speed unit is defined in LineSpdUnit 61 12 LineSpdScale 61 09 20 000 spe...

Page 238: ...tension ramp B12 TensionPulse 1 release tension pulse 0 no action B13 FrictRelease 1 release friction compensation 0 block friction compensation B14 Add1Release 1 release adder 1 0 block adder 1 B15 Add2Release 1 release adder 2 0 block adder 2 Int Scaling 1 1 Type I Volatile Y 61 17 UsedWCW winder control used winder control word output UWCW The used winder control word is read only and contains ...

Page 239: ...r 2 released 0 adder 2 blocked Int Scaling 1 1 Type I Volatile Y 61 20 Unused 61 21 WinderTuning winder autotuning WinderTuning 61 21 contains all winder autotuning procedures The drive mode is automatically set to NotUsed after an autotuning procedure is finished or failed In case errors occur during the selected procedure A121 AutotuneFail AlarmWord2 9 07 bit 4 is generated The reason of the err...

Page 240: ...iaLineSpdIn diameter calculation line speed input Source signal parameter for the line speed input of the diameter calculation The format is xxyy with negate input xx group and yy index Default setting of 202 equals SpeedRef3 2 02 Int Scaling 1 1 Type SI Volatile N 9999 9999 202 62 02 DiaMotorSpdIn diameter calculation motor speed input Source signal parameter for the motor speed input of the diam...

Page 241: ...t Scaling 2 29 Type I Volatile N 0 1000 20 rpm 62 08 DiameterAct diameter calculation actual diameter output Output of the diameter calculation Calculated actual diameter in percent of the maximum diameter This value is automatically written to SpeedRefScale 23 16 in case WinderMacro 61 01 VelocityCtrl IndirectTens DirectTens or DancerCtrl and WriteToSpdChain 61 02 is high Int Scaling 100 1 Type I...

Page 242: ...nderTuning 61 21 InerMechComp 62 17 AccActIn actual acceleration adjustment actual acceleration input Source signal parameter for the actual acceleration input of the actual acceleration adjustment The format is xxyy with negate input xx group and yy index Default setting of 216 equals dv_dt 2 16 Int Scaling 1 1 Type SI Volatile N 9999 9999 216 62 18 AccFiltTime actual acceleration adjustment filt...

Page 243: ...th calculation works with relative width in percent of the maximum width so the physical values must be converted 100 27 62 max Width Width dth InerCoilWi act InerReleaseCmd 62 28 releases InertiaComp 62 30 The output is forced to zero if the switch is open 62 23 InerDiaActIn inertia compensation actual diameter input Source signal parameter for the actual diameter input of the inertia compensatio...

Page 244: ...ion torque The tension reference block contains four functions 1 By means of the tension reference it is possible to force or preset the tension set point 2 Use the taper function to reduce the tension depending on an increasing diameter The reduction of the tension begins with diameters over the taper diameter and ends at the maximum diameter Following formula is valid at the maximum diameter 06 ...

Page 245: ...TensValueIn 63 03 or release the tension reference see TensRefIn 63 01 0 TensionRef constant 0 release tension reference 1 Auto depending on winder logic and winder macro see WinderMacro 61 01 default 2 StanstilTens constant 1 release standstill tension reference 3 WindCtrlWord according to WindCtrlWord 61 16 bit 10 4 DI1 1 release standstill tension reference 0 release tension reference 5 23 see ...

Page 246: ...for command to release the tension pulse to overcome the friction of the winder mechanics 0 NotUsed constant 0 no action 1 Auto depending on winder logic and winder macro see WinderMacro 61 01 default 2 Release constant 1 release tension pulse once 3 WindCtrlWord according to WindCtrlWord 61 16 bit 12 4 DI1 1 release tension pulse 0 no action 5 23 see WriteToSpdChain 61 02 Int Scaling 1 1 Type C V...

Page 247: ...y index Default setting of 6315 equals TensionRef 63 15 Int Scaling 1 1 Type C Volatile N 0 9999 6315 63 20 TTT Ref3In tension to torque reference 3 input Source signal parameter for tension reference input 3 of tension to torque calculation The format is xxyy with xx group and yy index As default nothing is connected to the input Int Scaling 1 1 Type C Volatile N 0 9999 0 63 21 TTT Scale tension ...

Page 248: ...e connected Int Scaling 100 1 Type I Volatile N 0 100 0 63 27 FrictAt25Spd friction compensation friction at 25 motor speed Torque in percent of MotNomTorque 4 23 to compensate the friction of the mechanics at 25 motor speed Do the trials with constant speed and all mechanics connected Int Scaling 100 1 Type I Volatile N 0 100 0 63 28 FrictAt50Spd friction compensation friction at 50 motor speed T...

Page 249: ...d1 64 06 The output is forced to zero if the switch is open 64 01 Add1OutDest adder 1 destination of output value Index pointer to the sink for adder 1 output value The format is xxyy with negate output value xx group and yy index As default nothing is connected to the output Int Scaling 1 1 Type SI Volatile N 9999 9999 0 64 02 Add1In1 adder 1 input 1 Source signal parameter for adder 1 input 1 Th...

Page 250: ... Source signal parameter for adder 2 input 1 The format is xxyy with negate output value xx group and yy index Default setting of 6230 equals InertiaComp 62 30 Int Scaling 1 1 Type SI Volatile N 9999 9999 6230 64 10 Add2In2 adder 2 input 2 Source signal parameter for adder 2 input 2 The format is xxyy with negate output value xx group and yy index Default setting of 6334 equals FrictionComp 63 34 ...

Page 251: ...fault parameter values e g SpeedCorr 23 04 SpeedRefScale 23 16 LoadComp 26 02 1 Start Enable execution of winder blocks if a winder macro is selected 2 Edit reserved 3 EditExecTab reserved 4 SingleCycle reserved 5 SingleStep reserved Int Scaling 1 1 Type C Volatile N Stop SingleStep Stop 66 02 66 03 Unused 66 04 WiUserMode winder program user mode 0 Standard reserved 1 Expert reserved Int Scaling ...

Page 252: ... is finished 0 Done no action or edit of AP completed default 1 Push Shifts the function block in the spot defined by EditBlock 83 03 and all subsequent function blocks one spot forward A new function block can be placed in the now empty spot by programming its parameter set as usual Example A new function block needs to be placed in between the function block number four 84 22 to 84 27 and five 8...

Page 253: ...leCycle The break point is not used if BreakPoint 83 06 is set to zero Int Scaling 1 1 Type I Volatile Y 0 16 0 Group 84 AP 84 01 AdapPrgStat AP status word AP status word Bit Name Value Comment B0 Bit 0 1 AP is running 0 AP is stopped B1 Bit 1 1 AP can be edited 0 AP cannot be edited B2 Bit 2 1 AP is being checked 0 no action B3 Bit 3 1 AP is faulty 0 AP is OK B4 Bit 4 1 AP is protected 0 AP is u...

Page 254: ... are 2 types of inputs signals parameters and constants Signals parameters are all signals and parameters available in the drive The format is xxyy with negate signal parameter xx group and yy index Example To connect negated SpeedRef 23 01 set Block1In1 84 05 2301 and Block1Attrib 84 08 0h To get only a certain bit e g RdyRef bit 3 of MainStatWord 8 01 set Block1In1 84 05 801 and Block1Attrib 84 ...

Page 255: ...9 The description of the parameters for function blocks 2 to 16 is the same as for function block 1 For Your convenience the following table shows the parameter numbers of all function blocks1 Function block BlockxType BlockxIn1 input 1 BlockxIn2 input 2 BlockxIn3 input 3 BlockxAttrib BlockxOutput signal BlockxOut pointer 1 84 04 84 05 84 06 84 07 84 08 84 09 86 01 2 84 10 84 11 84 12 84 13 84 14 ...

Page 256: ...7 0 85 10 Constant10 constant 10 Sets an integer constant for AP Int Scaling 1 1 Type SI Volatile N 32768 32767 0 85 11 String1 string 1 Sets a string for AP only possible with DriveWindow This string is shown in the DCS Control Panel Int Scaling 1 1 Type SI C Volatile N string string 85 12 String2 string 2 Sets a string for AP only possible with DriveWindow This string is shown in the DCS Control...

Page 257: ...07 Block7Out block 7 output The value of function block 7 output Block1Output 84 45 is written to a sink signal parameter by means of this index pointer e g 2301 equals SpeedRef 23 01 The format is xxyy with negate signal parameter xx group and yy index Int Scaling 1 1 Type I Volatile N 9999 9999 0 86 08 Block8Out block 8 output The value of function block 8 output Block1Output 84 51 is written to...

Page 258: ...301 equals SpeedRef 23 01 The format is xxyy with negate signal parameter xx group and yy index Int Scaling 1 1 Type I Volatile N 9999 9999 0 Group 88 Internal This parameter group contains internal variables and should not be changed by the user 88 01 88 24 Reserved 88 25 M1TachMaxSpeed maximum tacho speed Internally used maximum tacho speed This value is depending on the analog tacho output volt...

Page 259: ... set 1 value 3 interval 3 ms Default setting of 2501 equals TorqRefA 25 01 Int Scaling 1 1 Type I Volatile N 0 9999 2501 90 04 DsetXplus2Val1 data set X 2 value 1 Data set 3 value 1 interval 3 ms Default setting of 702 equals AuxCtrlWord 7 02 Int Scaling 1 1 Type I Volatile N 0 9999 702 90 05 DsetXplus2Val2 data set X 2 value 2 Data set 3 value 2 interval 3 ms Default setting of 703 equals AuxCtrl...

Page 260: ...a set X 3 value 1 Data set 4 value 1 interval 3 ms Default setting of 802 equals AuxStatWord 8 02 Int Scaling 1 1 Type I Volatile N 0 9999 802 92 05 DsetXplus3Val2 data set X 3 value 2 Data set 4 value 2 interval 3 ms Default setting of 101 equals MotSpeedFilt 1 01 Int Scaling 1 1 Type I Volatile N 0 9999 101 92 06 DsetXplus3Val3 data set X 3 value 3 Data set 4 value 3 interval 3 ms Default settin...

Page 261: ...05 factory preset value 97 02 97 03 Unused 97 04 S MaxBrdgTemp set maximum bridge temperature Adjustment of the converters heat sink temperature tripping level in degree centigrade 0 C take value from TypeCode 97 01 default 1 C to 149 C take value from S MaxBrdgTemp 97 04 150 C the temperature supervision is inactive if S MaxBrdgTemp 97 04 is set to 150 C This value overrides the type code and is ...

Page 262: ...ssioning hint In case a 2 Q converter module is used and the motor turns with speed reference equals zero increase OffsetIDC 97 17 until the motor is not turning anymore Int Scaling 100 1 Type I Volatile N 5 5 0 97 18 Unused 97 19 ZeroCurTimeOut zero current timeout After a command to change current direction see CurRefUsed 3 12 the opposite current has to be reached before ZeroCurTimeOut 97 19 ha...

Page 263: ...n modules For the communication modules following selections are available 0 NotUsed no communication used default 1 Fieldbus The drive communicates with the overriding control via an R type fieldbus adapter connected in option slot 1 This choice is not valid for the Modbus 2 Modbus The drive communicates with the overriding control via the Modbus RMBA xx connected in option slot 1 Attention To en...

Page 264: ...the RDIO xx extension module is chosen but not connected or faulty Notes For faster input signal detection disable the hardware filters of the RDIO xx by means of dip switch S2 Always have the hardware filter enabled when an AC signal is connected The digital outputs are available via DO CtrlWord 7 05 Attention To ensure proper connection and communication of the RDIO xx board with the SDCS CON F ...

Page 265: ...s chosen but not connected or faulty Notes For faster input signal detection disable the hardware filters of the RDIO xx by means of dip switch S2 Always have the hardware filter enabled when an AC signal is connected The digital inputs are available via DI StatWord 8 05 The digital outputs are available via DO CtrlWord 7 05 Attention To ensure proper connection and communication of the RDIO xx bo...

Page 266: ... ensure proper connection and communication of the RAIO xx board with the SDCS CON F use the screws included in the scope of delivery Switches on the 1 st RAIO xx Configuration switch S2 Select the operation of the analog inputs using the configuration DIP switch S2 on the circuit board of the module The drive parameters must be set accordingly Input mode selection In bipolar mode the analog input...

Page 267: ...dures The drive mode is automatically set to NormalMode after an autotuning procedure or after the thyristor diagnosis is finished or failed In case errors occur during the selected procedure A121 AutotuneFail AlarmWord2 9 07 bit 4 is generated The reason of the error can be seen in Diagnosis 9 11 SetTypeCode is automatically set to NormalMode after the next power up 0 NormalMode normal operating ...

Page 268: ...M and flash 8 Hand Auto load macro hand manual automatic into RAM and flash 9 Hand MotPot load macro hand manual motor potentiometer into RAM and flash 10 reserved 11 MotPot load macro motor potentiometer into RAM and flash 12 TorqCtrl load macro torque control into RAM and flash 13 TorqLimit load macro torque limit into RAM and flash 14 DemoStandard load macro demo standard into RAM and flash 15 ...

Page 269: ...are wave generator Note The value is depending on the chosen destination of the square wave e g SqrWaveIndex 99 18 2301 relates to SpeedScaleAct 2 29 100 voltage 10 000 100 current 10 000 100 torque 10 000 100 speed SpeedScaleAct 2 29 20 000 Int Scaling 1 1 Type SI Volatile N 32768 32767 0 99 17 SqrWavePeriod square wave period The time period for the square wave generator Int Scaling 100 1 s Type...

Page 270: ...s Alphanumeric LCD display Language selection for the display by means of Language 99 01 Panel can be connected or detached at any time Start up Assistant for ease drive commissioning Copy function parameters can be copied into the DCS Control Panel memory to be downloaded to other drives or as backup Context sensitive help Fault and alarm messages including fault history Display overview The foll...

Page 271: ...Middle Using parameter Group 34 the middle of the LCD display can be configured to display up to three parameter values By default the display shows three signals Use DispParam1Sel 34 01 DispParam2Sel 34 08 and DispParam3Sel 34 15 to select signals or parameters to display Entering value 0 results in no value displayed For example if 34 01 0 and 34 15 0 then only the signal or parameter specified ...

Page 272: ...he other modes and the top right text says MAIN MENU 3 Press UP DOWN to scroll to the desired mode 4 Press ENTER to enter the mode that is highlighted Following modes are available in the MAIN MENU 1 Parameters mode 2 Start up assistants mode 3 Macros mode currently not used 4 Changed parameters mode 5 Fault logger mode 6 Clock set mode 7 Parameter backup mode 8 I O settings mode currently not use...

Page 273: ...he autotuning is finished successfully the parameters changed by the assistant are shown for confirmation If the assistant fails it is possible to enter the fault mode for more help Autotuning armature current controller Enter the motor nominal current the basic current limitations and follow the instructions of the assistant During the autotuning the main contactor will be closed the armature cir...

Page 274: ...EL to enter PAR EDIT mode 3 Make entries or selections as appropriate 4 Press SAVE to save settings Each individual parameter setting is valid immediately after pressing SAVE Press EXIT to step back to the MAIN MENU Macros mode Currently not used Changed parameters mode Use the changed parameters mode to view and edit a listing of all parameter that have been changed from their default values 1 Pr...

Page 275: ...Control Panel DOWNLOAD FULL SET Restores the full parameter set from the DCS Control Panel into the drive Use this option to restore a drive or to configure identical drives Can only be done in drive state Off and local from DCS Control Panel Note This download does not include the user sets DOWNLOAD APPLICATION Currently not used The general procedure for parameter backup operations is 1 Press UP...

Page 276: ... A104 ConvOverTemp is 5 C below the tripping level The measured temperature can be read from BridgeTemp 1 24 If the measured temperature drops below minus 10 C F504 ConvOverTemp is generated Auto reclosing mains undervoltage Auto reclosing allows continuing drive operation immediately after a short mains undervoltage without any additional functions in the overriding control system In order to kee...

Page 277: ...MainsLowVolt avoiding secondary phenomena due to missing power for AI s and DI s In case the On command UsedMCW 7 04 bit 0 is given and the measured mains voltage is too low for more than 500 ms A111 MainsLowVolt AlarmWord1 9 06 bit 10 is set It the problem persist for more than 10 s F512 MainsLowVolt FaultWord1 9 01 bit 11 is generated Drive behavior during auto reclosing Auto reclosing Mains syn...

Page 278: ... case inverted fault inputs are needed it is possible to invert the DI s Bridge reversal With a 6 pulse converter the bridge reversal is initiated by changing the polarity of the current reference see CurRefUsed 3 12 Upon zero current detection see CurCtrlStat1 6 03 bit 13 the bridge reversal is started Depending on the moment the new bridge may be fired either during the same or during the next c...

Page 279: ...el 31 05 SDCS CON F The SDCS CON F provides a connection possibility for max 1 PTC via AI2 For jumper settings see chapter Control board All parameters for AI2 in group 13 have to set to default ATTENTION PTC must be double isolated against power circuit PTC and SDCS CON F Klixon It is possible to supervise the temperature of the motor by means of klixons The klixon is a thermal switch opening its...

Page 280: ...LimLoad 31 03 and M1FaultLimLoad 31 04 If the levels are exceeded either A107 M1OverLoad or F507 M1OverLoad is set The motor fan will continue to work until the motor is cooled down under the alarm limit The default values are selected in order to achieve quite high overload ability Recommended value for alarming is 102 and for tripping 106 of nominal motor current Thus the temperature rise is Φal...

Page 281: ... It uses the ampere value in M1MotNomCur 99 03 as 100 All current depending values are related to this parameter The I 2 t function is enabled if M1OvrLoadTime 31 11 and M1RecoveryTime 31 12 are greater than zero and the maximum overload current in M1LoadCurMax 31 10 is greater than 100 If M1RecoveryTime 31 12 is set too short compared to M1OvrLoadTime 31 11 A132ParConflict is generated see also D...

Page 282: ...duce Field overcurrent The nominal value of the field current is set with M1NomFldCur 99 11 Set the overcurrent level by means of M1FldOvrCurLev 30 13 Exceeding this level causes F515 M1FexOverCur Armature current ripple The current control is equipped with a current ripple monitor This function can detect 1 a broken fuse or thyristor 2 too high gain e g wrong tuning of the current controller 3 a ...

Page 283: ...ed speed feedback must be above a certain threshold The sign of the speed measurement must be correct as well Speed measurement supervision The drive reacts according to SpeedFbFltSel 30 17 when 1 the measured EMF is greater than EMF FbMonLev 30 15 and 2 the measured speed feedback SpeedActEnc 1 03 SpeedActTach 1 05 or SpeedActEnc2 1 42 is lower than SpeedFbMonLev 30 14 Example SpeedFbMonLev 30 14...

Page 284: ...al torque in percent of MotNomTorque 4 23 exceeds StallTorq 30 03 3 for a time longer than programmed in StallTime 30 01 Overspeed protection The motor is protected against overspeed e g in a case when the drive is in torque control mode and the load drops unexpected Set the overspeed level by means of M1OvrSpeed 30 16 Exceeding this level causes F532 MotOverSpeed Field undercurrent The nominal va...

Page 285: ...ulti character codes are displayed one after the other for 0 7 seconds at a time Plain text messages are available on the DCS Control Panel and in the fault logger DWL F514 mains not in synchronism For evaluation via digital outputs or communication to the overriding control 16 bit words are available containing all fault and alarm signals as binary code FaultWord1 9 01 FaultWord2 9 02 FaultWord3 ...

Page 286: ...nd SDCS PIN F boards and change them if necessary 2 Power up errors are only enabled immediately after power on If a power up error is indicated during normal operation the reason is usually caused by EMC In this case please check for proper grounding of cables converter and cabinet 3 Try to re load the firmware Fault signals F To avoid dangerous situations damage of the motor the drive or any oth...

Page 287: ...ediately fan contactor stays on as long as FanDly 21 14 is running Trip level 5 As long as the drive is stopping via any com loss control LocalLossCtrl 30 27 or ComLossCtrl 30 28 the main contactor is switched off immediately or stays on depending on the selected com loss control fan contactor is switched off immediately or stays on depending on the selected com loss control At standstill main con...

Page 288: ... check that there is no phase shift between the same phases use an oscilloscope for faulty thyristors armature cabling if TypeCode 97 01 is set properly 9 01 bit 1 always 3 F503 503 ArmOverVolt Armature overvoltage DC Check if setting of ArmOvrVoltLev 30 08 is suitable for the system parameter settings of group 44 field excitation field current controller tuning EMF controller tuning flux lineariz...

Page 289: ...9 01 bit 5 always 2 F507 507 M1OverLoad Motor calculated overload Wait until the motor is cooled down The motor fan will continue to work until the motor is calculated down under the alarm level It is not possible to reset the fault as long as the motor remains too hot Check M1FaultLimLoad 31 04 M1AlarmLimLoad 31 03 9 01 bit 6 always 2 F508 508 I OBoardLoss I O board not found or faulty Check Diag...

Page 290: ...ne period 360 16 7 ms 16 6667 9 01 bit 13 RdyRun 1 3 F515 515 M1FexOverCur Field exciter overcurrent Check in case this fault happens during field exciter autotuning deactivate the supervision by setting M1FldOvrCurLev 30 13 135 M1FldOvrCurLev 30 13 parameter settings of group 44 field excitation field current controller tuning connections of field exciter insulation of cables and field winding re...

Page 291: ...ernalDI External fault via binary input There is no problem with the drive itself Check ExtFaultSel 30 31 9 02 bit 9 Always or RdyRun 1 1 F528 528 FieldBusCom Fieldbus communication loss F528 FieldBusCom is only activated after the first data set from the overriding control is received by the drive Before the first data set is received only A128 FieldBusCom is active The reason is to suppress unne...

Page 292: ...d weakening maximum speed field circuit fuses if the field current oscillates if the motor is not compensated and has a high armature reaction 9 03 bit 8 always 1 F543 543 COM8Com SDCS COM 8 com loss Check Change SDCS COM 8 and or SDCS CON F 9 03 bit 10 RdyOn 1 5 F546 546 LocalCmdLoss Local command loss Com fault with DCS Control Panel DWL during local mode Check LocalLossCtrl 30 27 if control DCS...

Page 293: ...dFbMonLev 30 14 polarity of tacho cable polarity of pulse encoder cable e g swap channels A and A not polarity of armature and field cables direction of motor rotation 9 04 bit 4 always 3 F554 554 TachoRange Tacho range Overflow of AITacho input Check for the right connections X1 1 to X1 4 on the SDCS CON F 9 04 bit 5 always 3 F557 557 ReversalTimeReversal time Current direction not changed before...

Page 294: ...atWord 8 02 bit 15 active RdyRun MainStatWord 8 01 bit 1 is disabled but the drive is automatically restarted when the alarm condition vanishes is set to 150 single firing pulses Alarm level 4 the drive keeps on running and the alarm is indicated In case an alarm occurs it stays active until the cause is eliminated Then the alarm will automatically disappear thus a Reset UsedMCW 7 04 bit 7 is not ...

Page 295: ...he converter is cooled down Shutdown temperature see MaxBridgeTemp 4 17 The converter overtemperature alarm will already appear at approximately 5 C below the shutdown temperature Check FanDly 21 14 converter cover missing converter fan supply voltage converter fan direction of rotation converter fan components converter cooling air inlet e g filter converter cooling air outlet ambient temperature...

Page 296: ...m persist for more than 10 s F512 MainsLowVolt FaultWord1 9 01 bit 11 is generated 9 06 bit 10 RdyRun 1 3 A113 113 COM8Com SDCS COM 8 com loss Check Change SDCS COM 8 and or SDCS CON F 9 06 bit 12 always 4 A114 114 ArmCurDev Armature Current Deviation Is shown if the current reference CurRefUsed 3 12 differs from current actual MotCur 1 06 for longer than 5 sec by more than 20 of nominal motor cur...

Page 297: ...son of the speed feedback from pulse encoder or analog tacho has failed Check M1SpeedFbSel 50 03 SpeedFbFltMode 30 36 SpeedFbFltSel 30 17 EMF FbMonLev 30 15 SpeedFbMonLev 30 14 pulse encoder encoder itself alignment cabling coupling power supply feedback might be too low mechanical disturbances jumper S4 on SDCS CON F analog tacho tacho itself tacho polarity and voltage alignment cabling coupling ...

Page 298: ...nflict Parameter setting conflict Is triggered by parameter settings conflicting with other parameters The parameters causing the alarm can be identified in Diagnosis 9 11 9 07 bit 15 always 4 A133 133 RetainInv Retain data invalid Set when the retain data in the flash are invalid during power up In this case the backup data are used Note The backup of the lost retain data reflects the status at t...

Page 299: ...bSel 50 03 for proper function of the used speed feedback devices analog tacho encoder 9 08 bit 4 Not active if RdyRef 1 1 A138 138 Off2FieldBus Off2 Emergency Off Coast Stop pending via MainCtrlWord 7 01 fieldbus start inhibition There is no problem with the drive itself Check MainCtrlWord 7 01 bit1 Off2N 9 08 bit 5 RdyRun 1 1 A139 139 Off3FieldBus Off3 E stop pending via MainCtrlWord 7 01 fieldb...

Page 300: ...ext on DCS Control Panel and DWL Definition Action Alarm word Alarm is active when Alarmlevel bit 13 A304 304 APAlarm4 User defined alarm by AP 9 08 bit 14 always 4 A305 305 APAlarm5 User defined alarm by AP 9 08 bit 15 always 4 A4xx 4xx UserAlarmxx Disappearing user alarm ...

Page 301: ...t in Edit mode Push or Delete action while AP is not in Edit mode Check EditCmd 83 02 AdapProgCmd 83 01 PrgFault AP faulty AP faulty Check FaultedPar 84 02 PrgProtected AP protected AP is protected by password and cannot be edited Check PassCode 83 05 PrgPassword AP wrong password Wrong password is used to unlock AP Check PassCode 83 05 FB found R type fieldbus adapter found R type fieldbus adapte...

Page 302: ...D GND GND NC NC NC X1 1 2 3 4 5 6 7 8 9 10 X2 1 2 3 4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X5 1 2 3 4 5 6 7 8 1 10 X3 _ _ K1 K20 K21 F5 1 2 F8 1 2 F7 1 2 K1 1 3 5 2 4 6 L1 F F X10 L1 N 2 1 4 3 6 5 F6 I I I 13 14 U V W M 3 DCS550_ans_2_c dsf see 6 03 bit 7 2 1 6 5 X99 1 2 Control board SDCS CON F Power supply SDCS PIN F DCS550 Converter module ON OFF STOP START OnBoard f ield exciter SDCS BAB F dep...

Page 303: ...X52 2 1 L N 5 4 3 X52 2 1 5 Fan supply 230 VAC L N Fan supply 115 VAC F4 F2 F3 135 A 520 A 610 A 1000 A 4 3 X52 2 1 L N 5 Fan supply 230 VAC DCS550 module TERMINAL ALLOCATION F100 F101 F102 C1 U1 V1 W1 D1 F F X10 max 230 V X96 X99 Relay DO8 Aux supply X52 5 1 Fan 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 90 270V 30 90V 8 30V AITAC AI1 AI1 A...

Page 304: ...for 5 V encoders Input Signal definition Remarks 0 7 3 V 7 5 50 V Firmware 0 status 1 status Output Signal definition Remarks 50 mA 22 V at no load Firmware Current limit for all 7 outputs together is maximum160 mA Do not apply any reverse voltages short circuit protected 90 270V 30 90 V 8 30 V AI4 GND GND 24 V 125 mA Power Sense 0V Sense 5V AI2 AI3 AI1 AO1 I act GND 10V GND 10V DI1 DI2 DI3 DI4 DI...

Page 305: ... measurement 20 01 20 02 50 06 Filter SpeedFiltTime Acceleration Deceleration TorqMaxAll 2 19 TorqSel Add Speed re ference selection Speed re ference selection 5 ms Speed ramp 5 ms Speed actual selection 3 3 ms Speed controller 3 3 ms SPEED REFERENCE CHAIN SPEED CONT ROL Local ACW1B2 UMCW B5 22 04 22 05 22 07 22 08 ACW1B3 23 01 23 13 23 02 23 03 23 01 23 13 23 02 23 03 2 05 2 04 2 06 20 07 20 08 2...

Page 306: ... Bit9 SyncCommand Bit10 SyncDisa ble Bit11 ResetSyncRdy Bit12 aux control Bit13 aux control Bit14 aux control Bit15 aux control Bit0 reserved Bit1 reserved Bit2 reserved Bit3 reserved Bit4 DisableBridge1 Bit5 DisableBridge2 Bit6 reserved Bit7 reserved Bit8 DriveDirection Bit9 reserved Bit10 DirectSpeedRef Bit11 reserved Bit12 ForceBrake Bit13 reserved Bit14 reserved Bit15 ResetPIDCt r l Drive Logi...

Page 307: ...ak 3 24 FluxRefSum CurCtrlStat1 FluxRefEMF is set to zero if FldCtrlMode 44 01 Fix EMF CtrlPosLim EMF CtrlNegLim 97 09 Filter Filter MainsCompTime MainsVoltActRel Language Motor data EMF ActFiltTime Armature current measurement ConvCurActRel ArmVoltAct ArmVoltActRel Bridge internal scaling I mot nom 10000 I max 3 25 I mot nom FIELD CURRENT CONT ROL one field exciter MainsVoltActRel Min M1NomVolt B...

Page 308: ...dChain Unwinder Winder 61 04 WindUnwindCmd Bottom Top 61 05 TopBottomCmd Release Auto 61 06 WinderOnCmd Release Auto 40 22 PIDCtrlCmd Set Auto 62 04 DiameterSetCmd Release Auto 61 07 TensionOnCmd Release Auto 62 28 InerReleaseCmd Stanstil T ens Auto 63 04 TensSelCmd HoldTensRamp Auto 63 09 TensRampHoldCmd Release Auto 63 13 TensPulseCmd NotUsed Auto 63 32 FrictReleaseCmd 64 04 Add1ReleaseCmd 64 11...

Page 309: ...93 AI3LowVal 193 AI4 Val 165 AI4 ValScaled 165 AI4HighVal 193 AI4LowVal 193 AI5 Val 165 AI5 ValScaled 165 AI5HighVal 194 AI5LowVal 194 AI6 Val 165 AI6 ValScaled 165 AI6HighVal 85 195 AI6LowVal 85 195 AIO ExtModule 84 86 266 289 AITacho Val 164 AlarmWord1 174 285 AlarmWord2 175 285 AlarmWord3 175 285 AnybusModType 259 AO1 Val 165 AO2 Val 165 ApplLoad 163 ApplMacro 63 268 275 ApplRestore 63 268 ArmA...

Page 310: ... 161 CurRefExt 227 CurRefSlope 227 CurRefUsed 161 278 296 CurRipple 282 CurRippleFilt 157 282 CurRippleLim 217 282 290 296 CurRippleSel 217 282 290 296 CurSel 85 227 Data1 135 151 200 298 Data10 201 Data11 201 Data12 201 Data2 200 Data3 200 Data4 200 298 Data5 200 Data6 200 Data7 200 201 Data8 201 Data9 201 DC BreakAck 80 187 295 DecTime1 207 DecTime2 208 DerivFiltTime 212 DerivTime 212 DeviceName...

Page 311: ...3 301 FaultStopMode 78 220 276 287 FaultWord1 173 285 FaultWord2 173 285 FaultWord3 173 285 Faultword4 103 FaultWord4 174 285 FB TimeOut 221 291 297 FBA PAR REFRESH 89 91 96 99 105 106 233 FbMonLev 290 293 297 Fieldbus1 233 Fieldbus15 233 Fieldbus16 233 Fieldbus36 233 FilterAI1 192 FilterAI2 193 FilterAI3 193 FilterAI4 194 FilterAO1 197 FilterAO2 198 FilterAO3 198 FilterAO4 198 FirmwareType 74 162...

Page 312: ... 284 M1NomVolt 267 279 M1OvrLoadTime 223 M1OvrLoadTime 281 M1OvrLoadTime 296 M1OvrSpeed 216 284 291 296 M1PosLimCtrl 230 M1RecoveryTime 223 M1RecoveryTime 281 M1RecoveryTime 296 M1SpeedFbSel 79 231 273 284 290 297 299 M1SpeedMax 132 202 297 M1SpeedMin 132 202 297 M1SpeedScale 132 230 297 M1TachMaxSpeed 258 M1TachoAdjust 232 M1TachoGain 258 M1TachoTune 258 M1TachoVolt1000 232 M1TempSel 85 222 279 M...

Page 313: ...02 104 106 151 189 Ref2Mux 80 190 Ref2Sel 85 189 Reset 80 182 RevDly 228 278 293 RX PDO21 1stObj 88 90 RX PDO21 1stSubj 88 90 RX PDO21 2ndSubj 88 90 RX PDO21 2ndtObj 88 90 RX PDO21 3rdObj 88 90 RX PDO21 3rdSubj 89 90 RX PDO21 4thObj 89 90 RX PDO21 4thSubj 89 90 RX PDO21 Enable 88 90 RX PDO21 TxType 88 90 S BlockBrdg2 61 S BlockBridge2 261 S MaxBrdgTemp 261 276 S MaxBrdgTemp 61 S MaxBridgeTemp 288 ...

Page 314: ...x 202 TorqMaxAll 159 TorqMaxSPC 155 202 TorqMaxTref 203 TorqMin 202 TorqMinAll 159 TorqMinSPC 203 TorqMinTref 203 TorqMux 80 215 TorqMuxMode 214 TorqPropRef 158 TorqRef1 159 TorqRef2 89 90 103 159 TorqRef3 159 TorqRef4 159 TorqRefA 88 90 102 107 213 TorqRefA Sel 85 TorqRefExt 85 160 TorqRefUsed 87 159 TorqSel 214 TorqUsedMax 160 TorqUsedMaxSel 85 204 TorqUsedMin 160 TorqUsedMinSel 85 204 Transpare...

Page 315: ...315 Appendix C Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e WiPassCode 251 WiProgCmd 132 151 251 WiUserMode 251 WriteToSpdChain 132 235 ZeroCurTimeOut 262 278 293 ...

Page 316: ...t installation and commissioning Squeezes shut down times in revamp projects to a minimum Fits into Rittal cabinets Compact version up to 450 A and Vario version up to 2 000 A Proven long life components are re used such as power stacks main contactors cabinets and cabling busbars cooling systems Use of up to date communication facilities Increase of production and quality Very cost effective solu...

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