ABB ACSM1-204 Quick Installation And Start-Up Manual Download Page 9

Quick installation and start-up guide – ACSM1-204   9

„

Default I/O connection diagram

Notes:
*Total maximum current: 200 
mA
Wire sizes and tightening 
torques:
X2: 0.5 … 2.5 mm

(24…12 

AWG). Torque: 0.5 N·m (5 lbf·in)
X3, X4, X5, X6:
0.5 … 1.5 mm

2

 (28…14 AWG). 

Torque: 0.3 N·m (3 lbf·in)

1) WFU-xx cooling fan control
2) WFU-xx temperature 
supervision

X1
External power input
24 V DC, 1.6 A

+24VI

1

GND

2

X2
Relay output
250 V AC / 30 V DC
2 A

NO

1

COM

2

NC

3

X3
+24 V DC*

+24VD

1

Digital I/O ground

DGND

2

Digital input 1: Stop/start (EXT2)

DI1

3

Digital input 2: EXT1/EXT2

DI2

4

+24 V DC*

+24VD

5

Digital I/O ground

DGND

6

Digital input 3: Fault reset

DI3

7

Digital input 4: Force stop

DI4

8

+24 V DC*

+24VD

9

Digital I/O ground

DGND

10

Digital input 5: Not connected

DI5

11

Digital input 6: Not connected

DI6

12

+24 V DC*

+24VD

13

Digital I/O ground

DGND

14

Digital I/O 1: Fan control signal (output) DIO1

15

Digital I/O 2: Running (output)

DIO2

16

+24 V DC*

+24VD

17

Digital I/O ground

DGND

18

Digital I/O 3: Fault (output)

DIO3

19

X4
Reference voltage (+)

+VREF

1

Reference voltage (–)

-VREF

2

Ground

AGND

3

Analogue input 1: Not connected

AI1+

4

AI1-

5

Analogue input 2: Not connected

AI2+

6

AI2-

7

AI1 current/voltage selection

J1

AI2 current/voltage selection

J2

Thermistor input

TH

8

Ground

AGND

9

Analogue output 1 (current)

AO1 (I)

10

Analogue output 2 (voltage)

AO2 (U)

11

Ground

AGND

12

X5
Drive-to-drive link termination

J3

Drive-to-drive link.

B

1

A

2

BGND

3

X6
Not in use. Both circuits must be closed 
with jumpers for the regen supply 
module to start.

OUT1

1

OUT2

2

IN1

3

IN2

4

Control panel connection

X7

Memory unit connection

X20

X3 (4 × 4-pole, 
1 × 3-pole)

X2 (3-pole)

X1 (2-pole)

X4 (1 × 7-pole, 
1 × 2-pole, 
1 × 3-pole)

X5 (3-pole)

X6 (4-pole, 
orange)

J1

J3

J2

Order of terminal 

headers and jumpers

X4.8
X4.9

WFU

 2

X3.14
X3.15

WFU

 1

24 V DC

ACSM1-204 Quick Quide.book  Page 9  Tuesday, October 6, 2009  11:02 AM

Summary of Contents for ACSM1-204

Page 1: ...llation and Start up Guide ACSM1 204 Regen Supply Module English 3 Appendix 13 3AUA0000060576 REV A Effective 2009 10 05 2009 ABB Oy All rights reserved ACSM1 204 Quick Quide book Page 1 Tuesday October 6 2009 11 02 AM ...

Page 2: ...stem Engineering Manual 3AFE68978297 OPTION MANUALS Code EN FCAN 01 CANopen Adapter Module User s Manual 3AFE68615500 FDNA 01 DeviceNet Adapter Module User s Manual 3AFE68573360 FPBA 01 PROFIBUS DP Adapter Module User s Manual ACSM1 Fieldbus Control with FPBA 01 PROFIBUS DP Adapter Module and ABB AC500 PLC Application Guide 3AUA0000049359 FSCA 01 RS 485 Adapter Module User s Manual 3AUA0000044530 ...

Page 3: ...204 The regen filter module is always needed in the system to operate the regen supply module Applicability This manual applies to the ACSM1 204 regen supply module frame sizes A to D For instructions on installing the regen filter module see WFU xx Regen Filter Module Installation Guide and ACSM1 204 Regen Supply Modules Hardware Manual Compatibility ACSM1 204 modules are compatible with ACSM1 04...

Page 4: ... F at rated current The current is derated for 41 to 55 C 104 to 131 F See the Hardware Manual for more information on derating The regen supply module is suitable for use in a circuit capable of delivering not more than 100 000 rms symmetrical amperes 480 V maximum The cables located within the motor circuit must be rated for at least 75 C 167 F in UL compliant installations The input cable must ...

Page 5: ...oints in the text For power cable connections in an installation example see Appendix on page 13 Attach the terminal blocks included to the regen supply module Frame sizes C and D only Remove the two plastic connector covers at the top and bottom of the regen supply module Each cover is held by two screws On IT ungrounded systems and corner grounded TN systems remove the screw labeled VAR located ...

Page 6: ...le clamps onto the bare cable shields of DC cable and resistor cable Connect the AC supply conductors and PE conductor to the appropriate terminals Tighten the cable clamp onto the AC supply conductors and PE conductor or tie the conductors to the clamp with a cable tie Frame sizes C and D only Cut suitable slots on the edges of the connector covers to accommodate the cables Refit the covers Conne...

Page 7: ...re shield Cover with insulating tape Screw lug detail Connection to the drive modules Connection to the regen filter module Strain relief draw conductors under clamp or tighten conductors to clamp with cable tie Connection to the brake chopper optional 1 2 3 4 5 6 2 1 4 5 6 1 4 5 6 2 3 1 5 6 4 2 UDC UDC UDC Lb UDC La La Lb 2 2 2 ACSM1 204 Quick Quide book Page 7 Tuesday October 6 2009 11 02 AM ...

Page 8: ... mm2 7 2 0 D 25 70 mm2 3 2 0 Regen supply module frame size Wire size Wire size AWG A 1 5 4 mm2 15 12 B 4 6 mm2 12 10 C 10 70 mm2 7 2 0 D 35 70 mm2 2 2 0 Regen supply module frame size Power terminals supply and braking resistor cables Screw lug Allen screw N m lbf in N m lbf ft A 0 5 0 6 4 4 5 3 N A B 1 2 1 5 10 6 13 3 N A C or D 3 25 15 11 Regen supply module frame size PE Ground terminals Power...

Page 9: ...4 Digital I O 1 Fan control signal output DIO1 15 Digital I O 2 Running output DIO2 16 24 V DC 24VD 17 Digital I O ground DGND 18 Digital I O 3 Fault output DIO3 19 X4 Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analogue input 1 Not connected AI1 4 AI1 5 Analogue input 2 Not connected AI2 6 AI2 7 AI1 current voltage selection J1 AI2 current voltage selection J2 Thermistor input...

Page 10: ...8 9 Thermistor input The filter temperature monitoring cable must be connected X6 1 3 and X6 2 4 Not in use Both circuits must be closed with jumpers included in delivery Connection procedure The clamp plate can be fastened at the top or the bottom of the JCU Control Unit 0 7 N m 6 2 lbf in Use shrink tubing or tape to contain strands If shielded cable is in use remove outer jacket of cable at cla...

Page 11: ...dulating when the power is switched on unless prevented by I O Switch the power on When the regen supply module is modulating the lower segments in the 7 segment display are lit in a clockwise rotating sequence 7 segment display Network identification The regen supply module fetches the network data automatically in the first start up after the power up The automatic network identification takes 5...

Page 12: ...12 Quick installation and start up guide ACSM1 204 ACSM1 204 Quick Quide book Page 12 Tuesday October 6 2009 11 02 AM ...

Page 13: ...endix Installation example power and control connections UDC UDC PE U2 V2 W2 PE 24 V DC DIO1 X3 14 15 TH X4 8 9 L1 L2 L3 PE WFU xx ACSM1 204 ACSM1 04 ACSM1 204 Quick Quide book Page 13 Tuesday October 6 2009 11 02 AM ...

Page 14: ...14 Appendix ACSM1 204 Quick Quide book Page 14 Tuesday October 6 2009 11 02 AM ...

Reviews: