ABB ACS580-01 Series Supplement Manual Download

Page: 3 / 84

ACS580-01…, ACH580-01… and

ACQ580 01…+C135 drives with

flange mounting kit

Supplement

3AXD50000349821 Rev A

EFFECTIVE: 2019-03-15



Table of contents

M echanical installation

Summary of Contents for ACS580-01 Series

Page 1: ... ABB DRIVES ACS580 01 ACH580 01 and ACQ580 01 C135 drives with flange mounting kit Supplement ...

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Page 3: ...ACS580 01 ACH580 01 and ACQ580 01 C135 drives with flange mounting kit Supplement 3AXD50000349821 Rev A EN EFFECTIVE 2019 03 15 2019 ABB Oy All Rights Reserved Table of contents Mechanical installation ...

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Page 5: ...his chapter 13 Safety instructions 13 Examining the installation site 13 Additional requirements for cabinet installations 14 Required tools 14 Moving the drive 14 Installing drives above one another 15 4 Mechanical installation Frames R1 to R3 Contents of this chapter 17 Unpacking and examining the delivery 17 Transport package contents 17 Flange mounting kit package contents 18 Mounting template...

Page 6: ...uirements 50 Installation process 51 7 Dimension drawings Contents of this chapter 55 Frame R1 56 Attaching points and hole dimensions 58 Frame R2 59 Attaching points and hole dimensions 61 Frame R3 62 Attaching points and hole dimensions 64 Frame R4 65 Attaching points and hole dimensions 67 Frame R5 68 Attaching points and hole dimensions 70 Frame R6 71 Attaching points and hole dimensions 73 Fr...

Page 7: ... 4 for all R4 to R9 drive types Target audience This supplement is intended for people who plan the installation and install the drive with the flange mounting kit Read the supplement before you work on the drive You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols The supplement is written for readers worldwide Both SI and imperial...

Page 8: ...H580 01 C135 and ACQ580 01 C135 frames R6 to R9 flange mounting kit quick installation guide 3AXD50000019099 ACS580 01 drives 0 75 to 250 kW 1 0 to 350 hp hardware manual frames R1 to R9 3AXD50000044794 ACS580 01 drives quick installation and start up guide for frames R1 to R5 3AXD50000044838 ACS580 01 drives quick installation and start up guide for frames R6 to R9 3AXD50000009286 ACH580 01 drive...

Page 9: ...flange mounting kit contains brackets for attaching the drive onto a mounting plate The heat sink of the drive can be located in the cooling air channel and the front part on the other side of the mounting plate Layout and mounting position The flange mounted drive is installed in a tilted or an upright position depending on the drive type ...

Page 10: ...escription Example tilted position frames R1 to R3 1 Mounting plate 2 Top flange bracket 3 Lifting hole 4 Side flange bracket 5 Bottom flange bracket 6 Drive heat sink in the cooling air channel 1 3 4 6 2 4 3 3 3 5 ...

Page 11: ...e 1 IP20 UL Open Type IP55 UL Type 12 R2 B056 IP55 UL Type 12 IP20 UL Open Type IP55 UL Type 12 R3 IP21 UL Type 1 IP20 UL Open Type IP55 UL Type 12 R3 B056 IP55 UL Type 12 IP55 UL Type 12 IP55 UL Type 12 R4 IP21 UL Type 1 IP20 UL Open Type IP55 UL Type 12 R4 B056 IP55 UL Type 12 IP20 UL Open Type IP55 UL Type 12 R5 IP21 UL Type 1 IP20 UL Open Type IP55 UL Type 12 R6 IP21 UL Type 1 IP20 UL Open Typ...

Page 12: ...it can be ordered with the codes given in section Ordering codes below Exception In dry environment you can leave the cover in place without inserting the sealing plug R2 R3 R4 Frame size Ordering code of flange mounting kit R1 3AXD50000105311 IP21 UL Type 1 R2 3AXD50000105328 IP21 UL Type 1 R3 3AXD50000105335 IP21 and IP55 UL Type 1 and UL Type 12 R4 3AXD50000031460 IP21 UL Type 1 R5 3AXD50000031...

Page 13: ...erheating of the drive See section Losses cooling data and noise in the hardware manual for the required air flow in the cooling air channel and in the front part of the drive The operation conditions of the drive agree with the specifications in section Ambient conditions in the hardware manual The mounting plate is vertical not flammable and strong enough to hold the weight of the drive module T...

Page 14: ...g air change is achieved In a totally closed cabinet with no forced ventilation a fan for circulating the air inside the cabinet may be needed Required tools To install the drive mechanically you need the following tools drill with suitable bits screwdriver Moving the drive Move the drive in its transport package to the installation site Use a pallet truck when you move a heavy drive package ...

Page 15: ...cal installation General 15 Installing drives above one another Make sure that the outlet cooling air flows away from the drive above 200 mm 7 87 in 120 mm 4 72 in 120 mm 4 72 in 300 mm 11 81 in 250 mm 9 84 in ...

Page 16: ...16 Mechanical installation General ...

Page 17: ...ackage is tied with straps onto the drive package or sent separately Examine that all items are present and there are no signs of damage Read the data on the type designation label of the drive to make sure that the drive is of the correct type To unpack Cut the straps Remove the flange mounting kit package For the contents of the kit package see Flange mounting kit package contents on page 18 Ope...

Page 18: ...nt 2 Side brackets 13 Quick guide 3 Bottom bracket 14 Hood required for UL Type 12 4 Top bracket In frame R3 different 15 Screw package M4 nut 4 pcs M5x20 screw 4 pcs M6x25 screw R1 10 pcs R2 12 pcs R3 14 pcs M6 nut R1 R2 18 pcs R3 19 pcs M4x8 screw R1 R2 2 pcs 5 Tightening brackets 6 Bottom U bracket 7 Top U bracket 8 Cardboard tray 9 Top cardboard cover 10 Sealing plug 11 Mounting template The d...

Page 19: ...ation Frames R1 to R3 19 Mounting template The flange mounting kit package includes a template in actual size for drilling the attaching holes and cutting the hole in the mounting plate An example template is shown below ...

Page 20: ...ree space requirements The flange mounted drives can be installed side by side For free space requirements above and below the drives see the table Above Below Above Below mm in mm in R1 100 3 94 200 7 87 R2 100 3 94 200 7 87 R3 115 4 53 200 7 87 ...

Page 21: ...1 Installation procedure 1 To remove the fan assembly push the retaining clips Lift the assembly up 2 Insert the sealing plug a to the hole The sealing plug is installed in IP55 UL Type 12 drives at the factory IP21 UL Type 1 a IP21 UL Type 1 ...

Page 22: ...einstall the fan assembly 4 To install the internal fan for IP21 drives see the hardware manual section Replacing the auxiliary cooling fan IP55 UL Type 12 frames R1 R2 or Replacing the auxiliary cooling fan IP55 UL Type 12 frames R3 IP21 UL Type 1 ...

Page 23: ...Mechanical installation Frames R1 to R3 23 5 Attach the U brackets b and c to the back of the drive 4 M6 nut 6 N m b c ...

Page 24: ...he side brackets d to the U brackets which were attached in step 5 using M6 nuts finger tight Then use the tightening brackets e M5 20 screws to press the side brackets against the module Tighten the side bracket nuts 4 M5 20 screw 3 N m 4 M6 nut 6 N m e d d e ...

Page 25: ...the top f and bottom g brackets to the side brackets first the inner sides 1 the sides that touch the drive then the outer sides 2 Remove the tightening bracket e from the top to enable replacement of the cooling fan g 1 2 f 2 g f 8 M6 nut 6 N m f g 1 e ...

Page 26: ...ation Frames R1 to R3 Optional steps Grounding plate If you wish to install the grounding plate push it onto the alignment pins of the bottom bracket and attach it 2 x M4 nut 1 5 N m 2 x M4 x 8 Combi screw 1 5 N m R1 and R2 ...

Page 27: ...Mechanical installation Frames R1 to R3 27 To attach the grounding plate to the bottom plate use the cable entry plate screw h 2 x M4 nut 1 5 N m R3 h ...

Page 28: ...8 Mechanical installation Frames R1 to R3 Power cable grounding shelf 1 If you wish to install the power cable grounding shelf lower on the bottom bracket first remove the cover and the cable entry plate ...

Page 29: ...ower cable shelf screws i Reinstall the screws to avoid moisture exchange through the empty holes Attach the cable shelf to the bottom bracket with M4 nuts Frame R3 is shown as an example The cable shelf varies in different frame sizes 2 M4 nut 1 5 N m 1 5 N m i i ...

Page 30: ...imensions of the flange and the required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Page 31: ...he hood to the cooling channel UL Type 12 is fulfilled on the drive backside when the flange and hood are installed This is not required for IP55 R1 R2 2 M6 nuts R3 3 M6 nuts 6 N m Back View from top Front Back Back View from bottom Front Back UL Type 12 ...

Page 32: ...h a lifting device onto the opening in the mounting plate 4 Attach the bottom bracket with one screw 5 Attach the top bracket with one screw 6 Attach the rest of the mounting screws Remove the chains 10 11 12 13 1 M6 25 screw 6 N m 1 M6 25 screw 6 N m R1 8 M6 25 screw R2 10 M6 25 screw R3 12 M6 25 screw 6 N m ...

Page 33: ...l installation Frames R4 and R5 33 5 Mechanical installation Frames R4 and R5 Contents of this chapter This chapter describes how to install drive frame sizes R4 and R5 with the flange mounting kit mechanically ...

Page 34: ...e are no signs of damage Read the data on the type designation label of the drive to make sure that the drive is of the correct type To unpack Cut the straps Remove the flange mounting kit package For the contents of the kit package see Flange mounting kit package contents on page 35 Remove the drive cardboard box and option box Remove the cover protecting film For the contents of the drive packag...

Page 35: ...hing holes and cutting the hole in the mounting plate Item Description Item Description 1 Tightening brackets 9 Bottom bracket 2 Top and bottom U brackets 10 Side brackets 3 Top cardboard cover 11 Quick guide 4 Cardboard tray 12 Hood required for UL Type 12 5 Sealing plug R4 13 Screw package M5x20 screw 4 pcs M6x25 screw 16 pcs M6 nut 23 pcs 6 Clamp plate R5 7 Mounting template 8 Top bracket 9 Bot...

Page 36: ... Frames R4 and R5 An example template is shown below Free space requirements The flange mounted drives can be installed side by side For free space requirements above and below the drives see the table 115 mm 4 53 in 200 7 87 in ...

Page 37: ...llation procedure 1 To remove the fan assembly push the retaining clip with a flat screwdriver Lift the assembly up 2 Insert the sealing plug a to the hole For IP55 UL Type 12 the plug is installed at the factory R4 IP21 UL Type 1 a R4 IP21 UL Type 1 ...

Page 38: ...installation Frames R4 and R5 3 Reinstall the fan assembly 4 To install the internal fan for IP21 drives see the hardware manual section Replacing the auxiliary cooling fan IP55 UL Type 12 frames R4 IP21 UL Type 1 R4 ...

Page 39: ...Mechanical installation Frames R4 and R5 39 5 Attach the U brackets b and c to the back of the drive 4 M6 nut 6 N m b c R4 R5 ...

Page 40: ...Attach the side brackets d to the U brackets using M6 nuts finger tight Then use the tightening brackets e 4 M5 20 screws to press the side brackets against the module Tighten the side bracket nuts d d e e 4 M5 20 screw 3 N m 8 x M6 nut 6 N m R4 R5 ...

Page 41: ...installation Frames R4 and R5 41 7 Attach the top f and bottom g brackets to the side brackets first the inner sides 1 the sides that touch the drive then the outer sides 2 8 M6 nut 6 N m g f f f g g 1 1 2 2 R4 R5 ...

Page 42: ...42 Mechanical installation Frames R4 and R5 8 Remove the tightening bracket e from the front of the fan 9 Attach the clamp plate e R4 R5 R5 2 x M6 nut 6 N m ...

Page 43: ...ge and the required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Page 44: ...od to the cooling channel for UL Type 12 The degree of protection is fulfilled on the drive backside when the flange and hood are installed This step is not needed for IP55 Back View from bottom Front Back Front Back 3 M6 nut 6 N m Back View from top UL Type 12 ...

Page 45: ...nd lift the drive with a lifting device onto the opening in the mounting plate 13 Attach the bottom bracket with one screw 14 Attach the top bracket with one screw 15 Attach the rest of the mounting screws Remove the chains 14 x M6x25 screw 6 N m 10 11 12 13 1 x M6x25 screw 6 N m 1 x M6x25 screw 6 N m ...

Page 46: ...46 Mechanical installation Frames R4 and R5 ...

Page 47: ...pter describes how to install drive frames sizes R6 to R9 with the flange mounting kit mechanically Safety WARNING For frame sizes R6 to R9 Use the lifting eyes of the drive when you lift the drive Do not tilt the drive The drive is heavy and its center of gravity is high An overturning drive can cause physical injury ...

Page 48: ...sure that the drive is of the correct type To unpack Cut the straps 1 Remove the cardboard cover 2 Lift the flange mounting kit 3 Remove the cardboard sleeve 4 Attach lifting hooks to the lifting eyes of the drive 5 Lift the drive with a hoist Item Description Item Description 1 Straps 5 Drive with factory installed options 2 Cardboard cover 6 Pallet stopper 3 Flange mounting kit 7 Pallet tray 4 C...

Page 49: ... the mounting plate An example template is shown below The delivery does not include the Rivet or Kalei nuts for the M6 screws 1 Quick guide 2 Mounting template 3 Top bracket 4 Bottom bracket 5 Side brackets 6 Top cardboard cover 7 Option kit package label 8 Screw package M6 nut 11 pcs M6 10 T30 12 pcs M6 25 T25 R6 R8 16 pcs R9 18 pcs 9 Hood required for UL type 12 10 Cardboard tray 8 2 1 7 5 3 4 ...

Page 50: ...cal installation Frames R6 to R9 Free space requirements The flange mounted drives can be installed side by side For free space requirements above and below the drives see the table 200 mm 7 87 in 300 mm 11 81 in ...

Page 51: ...Mechanical installation Frames R6 to R9 51 Installation process 1 Attach the side brackets to the drive 2 Attach the top and bottom brackets H IW 5 LJ K W 12 M6 10 T30 6 N m 8 M6 nut 6 N m ...

Page 52: ...e and the required opening in the mounting plate Attach the mounting template from the flange mounting kit package onto the mounting plate Make the opening and drill the holes for the mounting screws Consider the hole size for the Rivet or Kalei nuts not included in the delivery Remove the mounting template ...

Page 53: ...d to the cooling channel for UL Type 12 The degree of protection is fulfilled on the drive backside when the flange and hood are installed This step is not needed for IP55 3 M6 nut 6 N m Back View from bottom Back Front Back View from top Back Front UL Type 12 ...

Page 54: ...lange and lift the drive with a lifting device onto the opening in the mounting plate 6 Attach the bottom bracket with one screw 7 Attach the top bracket with one screw 8 Attach the rest of the mounting screws Remove the chains R6 R8 14 M6 25 6 N m R9 16 M6 25 6 N m 1 M6 25 6 N m 1 M6 25 6 N m ...

Page 55: ...Dimension drawings 55 7 Dimension drawings Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate ...

Page 56: ...56 Dimension drawings Frame R1 3AXD50000131310 ...

Page 57: ...Dimension drawings 57 3AXD50000131242 Hood is needed for UL Type 12 installation only ...

Page 58: ...58 Dimension drawings Attaching points and hole dimensions 3AXD50000035517 ...

Page 59: ...Dimension drawings 59 Frame R2 3AXD50000131327 ...

Page 60: ...60 Dimension drawings 3AXD50000131242 Hood is needed for UL Type 12 installation only ...

Page 61: ...Dimension drawings 61 Attaching points and hole dimensions 3AXD50000035597 ...

Page 62: ...62 Dimension drawings Frame R3 3AXD50000131143 ...

Page 63: ...Dimension drawings 63 3AXD50000130870 Hood is needed for UL Type 12 installation only ...

Page 64: ...64 Dimension drawings Attaching points and hole dimensions 3AXD50000036519 ...

Page 65: ...Dimension drawings 65 Frame R4 3AXD50000038122 ...

Page 66: ...66 Dimension drawings 3AXD50000038179 Hood is needed for UL Type 12 installation only ...

Page 67: ...Dimension drawings 67 Attaching points and hole dimensions 3AXD50000036765 ...

Page 68: ...68 Dimension drawings Frame R5 3AXD50000038123 ...

Page 69: ...Dimension drawings 69 3AXD50000038180 Hood is needed for UL Type 12 installation only ...

Page 70: ...70 Dimension drawings Attaching points and hole dimensions 3AXD50000430598 ...

Page 71: ...Dimension drawings 71 Frame R6 3AXD50000021919 ...

Page 72: ...72 Dimension drawings Hood is needed for UL Type 12 installation only 3AXD50000021919 ...

Page 73: ...Dimension drawings 73 Attaching points and hole dimensions 3AXD50000019323 ...

Page 74: ...74 Dimension drawings Frame R7 3AXD50000021920 ...

Page 75: ...Dimension drawings 75 Hood is needed for UL Type 12 installation only 3AXD50000021920 ...

Page 76: ...76 Dimension drawings Attaching points and hole dimensions 3AXD50000019324 ...

Page 77: ...Dimension drawings 77 Frame R8 3AXD50000021921 ...

Page 78: ...78 Dimension drawings Hood is needed for UL Type 12 installation only 3AXD50000021921 ...

Page 79: ...Dimension drawings 79 Attaching points and hole dimensions 3AXD50000019325 ...

Page 80: ...80 Dimension drawings Frame R9 3AXD50000021922 ...

Page 81: ...Dimension drawings 81 3AXD50000021922 Hood is needed for UL Type 12 installation only ...

Page 82: ...82 Dimension drawings Attaching points and hole dimensions 3AXD50000019326 ...

Page 83: ...ce contacts can be found by navigating to abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the...

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