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If you do wiring in conduits, see the drive hardware manual for more information.

1.

Reverse polarity diodes.

2.

EMI filter is optional but is mandatory for IEC/EN62920 standard compliance which is required in Europe.

3. Ground connection should be common for MOV, drive, and pump.

Note: 

ACQ80-01 drive is intended to be used for speed control of 3-phase AC pump motors and is powered from either AC 

Grid or DC photo-voltaic array. ABB recommends not to use it as an island grid forming inverter or to supply generic single 

phase or 3-phase loads, other than the 3-phase AC pump motors.

Connection procedure

1.

Frames R5: Remove the shroud(s) on the power cable terminals. 

2.

Prepare the power cables:

Remove the rubber grommets from the cable entry.

Cut a sufficient hole in the rubber grommet. Slide the grommet onto the cable (a).

Prepare the ends of the input power cable and motor cable as illustrated in the figure (b). 

Slide the cables through the holes in the cable entry and attach the grommets to the holes.

If you use aluminum cables, apply grease to the stripped conductors before you connect them to the drive.

P

V

 in

p

u

t

 te

rm

in

a

l

DC/
MCB/
Fuse

MOV

EMI
filter

DC+

DC-

L1

L2 L3

U

V

W

PE

Pump
motor

AC MCB/
MPCB

AC grid or 
generator

1

2

3

3

ACQ80-01 

drive

3

Earth pit 1

MOV

Earth pit 1

Earth pit 1

R5

1

PE

2a

2b

Summary of Contents for ACQ80-01

Page 1: ...If the drive has not been powered up for a year or more you must reform the DC link capacitors Refer to Capacitor reforming instructions 3BFE64059629 English 3 Select the cables and fuses Select the power cables Obey the local regulations Input power cable ABB recommends to use symmetrical shielded cable VFD cable for the best EMC performance Motor cable Use symmetrical shielded cable VFD cable fo...

Page 2: ...ights and free space requirements There are no sources of strong magnetic fields such as high current single core conductors or contactor coils near the drive A strong magnetic field can cause interference or inaccuracy in the operation of the drive 5 Install the drive on the wall Select fasteners that comply with local requirements applicable to wall surface materials drive weight and application...

Page 3: ...3 Frames R4 Put the drive on the wall and tighten the screws Frame R5 IP21 UL Type 1 Install the cable box Frames R5 Put the drive on the wall and tighten the screws 3 1 2 5 4 2 1 3 3 M5 2 1 R5 R5 ...

Page 4: ...s see the manufacturer s instructions Moisture inside the motor casing decreases the insulation resistance If you think that there is moisture inside the motor casing dry the motor and do the measurement again 10 Connect the power cables Connection diagram shielded cables CAUTION ABB recommends to use a lightning pole to avoid lightning strike to the drive Make sure that the lightening pole ground...

Page 5: ... than the 3 phase AC pump motors Connection procedure 1 Frames R5 Remove the shroud s on the power cable terminals 2 Prepare the power cables Remove the rubber grommets from the cable entry Cut a sufficient hole in the rubber grommet Slide the grommet onto the cable a Prepare the ends of the input power cable and motor cable as illustrated in the figure b Slide the cables through the holes in the ...

Page 6: ...ditional PE conductor to the grounding terminal b Tighten the clamps of the power cable grounding shelf onto the stripped part of the cables c Torque the clamps to 1 2 N m 10 6 lbf in If used connect the brake resistor or brake chopper cables 4 Frame R4 Install the grounding shelf 5 Frame R5 Install the cable box plate a and shroud b 6 Attach the cables outside the drive mechanically MOTOR T1 U T2...

Page 7: ...AGND Analog output circuit common X2 X3 Aux voltage output and programmable digital inputs 10 24V Aux voltage output 24 V DC max 250 mA 11 DGND Aux voltage output common 12 DCOM Digital input common for all 13 DI1 Stop 0 Start 1 14 DI2 Forward 0 Reverse 1 15 DI3 Constant frequency speed selection 16 DI4 Constant frequency speed selection 17 DI5 Ramp set 1 0 Ramp set 2 1 18 DI6 Not configured X6 X7...

Page 8: ...8 Control cable installation examples This section shows examples for routing the control cables in frame R4 Frame R5 is similar to frame R4 R4 ...

Page 9: ...d Make sure also that it is safe to start the motor Disconnect the motor from other machinery if there is a risk of damage or injury Use the control panel to do the start up procedure The two commands at the bottom of the display show the functions of the two softkeys and located below the display The commands assigned to the softkeys are different depending on the context Use the arrow keys and t...

Page 10: ...signals 7 Make additional adjustments for example macro ramps and limits starting from the Main menu Press Menu in the Home view to enter the Main menu Select Primary settings and press Select or With the Primary settings menu you can adjust settings related to the motor PID fieldbus advanced functions and clock region and display You can also reset logs parameters and the control panel Home view ...

Page 11: ... The output current is more than the internal limit This can also be caused by an earth fault or phase loss A2B3 2330 Earth leakage A load unbalance that is typically caused by an earth fault in the motor or the motor cable A2B4 2340 Short circuit There is a short circuit in the motor or the motor cable 3130 Input phase loss The intermediate DC circuit voltage oscillates due to missing input power...

Page 12: ...ield of the cable at the control unit only Validation To ensure the safe operation of a safety function a validation test is required The test must be carried out by a competent person with adequate expertise and knowledge of the safety function The test procedures and report must be documented and signed by this person Validation instructions of the STO function can be found in the drive hardware...

Page 13: ... R4 R5 with regard to the safety function Safe torque off is in conformity with all the relevant safety component requirements of the EU Machinery Directive 2006 42 EC when the listed safety function is used for safety component functionality The following harmonized standards have been applied EN 61800 5 2 2007 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functiona...

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