ABB AC500 Series Installation Instructions Manual Download Page 38

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—

5 AO523

● AO523
● AO523-XC

CAUTION!
Risk of injury and damaging the product!

Improper installation and maintenance may result in injury and can damage the

product!

–

Installation and maintenance have to be performed according to the

technical rules, codes and relevant standards, e.g. EN 60204-1.

–

Only by skilled electricians.

WARNING!
Risk of explosion or fire in hazardous environments during hot swapping!

Hot swap must not be performed in flammable environments to avoid

life-threatening injury and property damage resulting from fire or explosion.

Hot Swap

AO523

2019/11/15

3ADR024117M02xx, 11, en_US

Summary of Contents for AC500 Series

Page 1: ...INSTALLATION INSTRUCTIONS AC500 Product Family ...

Page 2: ...22 2 7 Recycling 22 3 AI531 23 3 1 Assembly 26 3 2 Disassembly 27 3 3 Dimensions 27 3 4 Connection 28 3 4 1 Process Supply Voltage 29 3 4 2 Inputs 29 3 5 Cleaning 30 3 6 Certification 30 3 7 Recycling 31 4 AI581 S 32 4 1 Assembly 33 4 2 Disassembly 34 4 3 Dimensions 34 4 4 Connection 35 4 4 1 Process Supply Voltage 36 4 4 2 Inputs 36 4 5 Cleaning 37 4 6 Certification 37 4 7 Recycling 37 5 AO523 38...

Page 3: ...Outputs 60 7 5 Cleaning 61 7 6 Certification 61 7 7 Recycling 61 8 CD522 62 8 1 Assembly 63 8 2 Disassembly 64 8 3 Dimensions 64 8 4 Connection 65 8 4 1 Process Supply Voltage 66 8 4 2 Inputs 66 8 4 3 Inputs Outputs 67 8 4 4 Outputs 67 8 5 Cleaning 68 8 6 Certification 68 8 7 Recycling 69 9 CI541 DP 70 9 1 Assembly 73 9 2 Disassembly 74 9 3 Dimensions 74 9 4 Connection 75 9 4 1 Process Supply Volt...

Page 4: ...4 1 Process Supply Voltage 104 12 4 2 Inputs Outputs 104 12 5 Cleaning 105 12 6 Certification 105 12 7 Recycling 105 13 CM582 DP 106 13 1 Assembly 107 13 2 Disassembly 107 13 3 Dimensions 108 13 4 Connection 109 13 4 1 Interface for PROFIBUS 110 13 5 Cleaning 110 13 6 Certification 110 13 7 Recycling 111 14 CM589 PNIO 4 112 14 1 Assembly 113 14 2 Disassembly 113 14 3 Dimensions 114 14 4 Connection...

Page 5: ...ts 139 17 5 Cleaning 139 17 6 Certification 140 17 7 Recycling 140 18 DC523 141 18 1 Assembly 144 18 2 Disassembly 145 18 3 Dimensions 145 18 4 Connection 146 18 4 1 Process Supply Voltage 147 18 4 2 Inputs Outputs 147 18 5 Cleaning 147 18 6 Certification 148 18 7 Recycling 148 19 DC532 149 19 1 Assembly 152 19 2 Disassembly 153 19 3 Dimensions 153 19 4 Connection 154 19 4 1 Process Supply Voltage...

Page 6: ...e 177 22 4 2 Outputs 177 22 5 Cleaning 177 22 6 Certification 177 22 7 Recycling 178 23 DO526 179 23 1 Assembly 182 23 2 Disassembly 183 23 3 Dimensions 183 23 4 Connection 184 23 4 1 Process Supply Voltage 185 23 4 2 Outputs 185 23 5 Cleaning 185 23 6 Certification 186 23 7 Recycling 186 24 DX522 187 24 1 Assembly 190 24 2 Disassembly 191 24 3 Dimensions 191 24 4 Connection 192 24 4 1 Process Sup...

Page 7: ...7 4 1 Process Supply Voltage 214 27 4 2 Inputs Outputs 214 27 5 Cleaning 214 27 6 Certification 215 27 7 Recycling 215 28 PM595 216 28 1 Assembly 217 28 2 Disassembly 217 28 3 Dimensions 218 28 4 Connection 219 28 4 1 Power Supply 220 28 4 2 Serial Interface COM1 220 28 4 3 Serial Interface COM2 220 28 4 4 Ethernet Network Interface 221 28 5 Cleaning 221 28 6 Certification 222 28 7 Recycling 222 2...

Page 8: ...5 Connection 244 32 5 1 Power Supply 245 32 5 2 Serial Interface COM1 245 32 5 3 Serial Interface COM2 245 32 5 4 ARCNET Network Interface 246 32 5 5 Ethernet Network Interface 246 32 5 6 Fieldbus neutral Interface 247 32 6 Cleaning 247 32 7 Certification 247 32 8 Recycling 248 33 TU582 S 249 33 1 Assembly 250 33 2 Disassembly 250 33 3 Assembly with Screws 251 33 4 Dimensions 251 33 5 Connection 2...

Page 9: ...nstallation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians AC522 2019 11 15 3ADR024117M02xx 11 en_US 9 ...

Page 10: ...1 1 Assembly AC522 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 10 ...

Page 11: ...1 2 Disassembly 1 3 Dimensions The dimensions are in mm and in brackets in inch AC522 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 11 ...

Page 12: ...C0 C7 4 1 green LED to display the state of the process supply voltage UP 5 1 red LED to display errors 6 Label 7 Terminal unit TU515 TU516 All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC AC522 Connection 2019 11 15 3ADR024117M02xx 11 en_US 12 ...

Page 13: ...N The process supply voltage must be included in the earthing concept e g earthing of the minus pole 1 4 2 Inputs Outputs Fig 1 Example for connection input Examples AC522 Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 13 ...

Page 14: ...cycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information ...

Page 15: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap AI523 2019 11 15 3ADR024117M02xx 11 en_US 15 ...

Page 16: ...ouch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right cor...

Page 17: ... interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2...

Page 18: ...evice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 2 1 Assembly AI523 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 18 ...

Page 19: ...2 2 Disassembly 2 3 Dimensions The dimensions are in mm and in brackets in inch AI523 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 19 ...

Page 20: ...nputs I0 I15 4 1 green LED to display the state of the process supply voltage UP 5 2 red LEDs to display errors 6 Label 7 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC AI523 Connection 2019 11 15 3ADR024117M02xx 11 en_US 20 ...

Page 21: ...ge CAUTION The process supply voltage must be included in the earthing concept e g earthing of the minus pole 2 4 2 Inputs Fig 3 Example for connection input Example AI523 Connection Inputs 2019 11 15 3ADR024117M02xx 11 en_US 21 ...

Page 22: ... separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling pl...

Page 23: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap AI531 2019 11 15 3ADR024117M02xx 11 en_US 23 ...

Page 24: ...ouch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right cor...

Page 25: ... interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2...

Page 26: ...evice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 3 1 Assembly AI531 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 26 ...

Page 27: ...3 2 Disassembly 3 3 Dimensions The dimensions are in mm and in brackets in inch AI531 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 27 ...

Page 28: ...ay the states at the inputs I4 I7 5 1 green LED to display the state of the process supply voltage UP 6 2 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC AI531 Connection 2019 11 15 3ADR024117M02xx 11 en_US 28 ...

Page 29: ... Process Supply Voltage CAUTION The process supply voltage must be included in the earthing concept e g earthing of the minus pole 3 4 2 Inputs AI531 Connection Inputs 2019 11 15 3ADR024117M02xx 11 en_US 29 ...

Page 30: ... for connection input 3 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 3 6 Certification Example AI531 Certification 2019 11 15 3ADR024117M02xx 11 en_US 30 ...

Page 31: ...ponsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical elec...

Page 32: ...oper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians AI581 S 2019 11 15 3ADR024117M02xx 11 en_US 32 ...

Page 33: ...4 1 Assembly AI581 S Assembly 2019 11 15 3ADR024117M02xx 11 en_US 33 ...

Page 34: ...4 2 Disassembly 4 3 Dimensions The dimensions are in mm and in brackets in inch AI581 S Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 34 ...

Page 35: ...o display the signal states of the analog inputs 5 2 rotary switches for setting the PROFIsafe address 6 1 green LED to display the state of the process supply voltage UP 7 2 red LEDs to display errors 8 Label 9 Terminal unit TU582 S XC Sign for XC version AI581 S Connection 2019 11 15 3ADR024117M02xx 11 en_US 35 ...

Page 36: ...ncept e g earthing of the minus pole 4 4 2 Inputs Fig 5 Example for connection input AC500 S Safety User Manual For a detailed description of the electrical connection of the module please refer to the AC500 S Safety User Manual Example AI581 S Connection Inputs 2019 11 15 3ADR024117M02xx 11 en_US 36 ...

Page 37: ...separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling ple...

Page 38: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap AO523 2019 11 15 3ADR024117M02xx 11 en_US 38 ...

Page 39: ...ouch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right cor...

Page 40: ... interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2...

Page 41: ...evice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 5 1 Assembly AO523 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 41 ...

Page 42: ...5 2 Disassembly 5 3 Dimensions The dimensions are in mm and in brackets in inch AO523 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 42 ...

Page 43: ...tputs O0 O15 4 1 green LED to display the state of the process supply voltage UP 5 2 red LEDs to display errors 6 Label 7 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC AO523 Connection 2019 11 15 3ADR024117M02xx 11 en_US 43 ...

Page 44: ... CAUTION The process supply voltage must be included in the earthing concept e g earthing of the minus pole 5 4 2 Outputs Fig 6 Example for connection output Example AO523 Connection Outputs 2019 11 15 3ADR024117M02xx 11 en_US 44 ...

Page 45: ... separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling pl...

Page 46: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap AX521 2019 11 15 3ADR024117M02xx 11 en_US 46 ...

Page 47: ...ouch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right cor...

Page 48: ... interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2...

Page 49: ...evice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 6 1 Assembly AX521 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 49 ...

Page 50: ...6 2 Disassembly 6 3 Dimensions The dimensions are in mm and in brackets in inch AX521 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 50 ...

Page 51: ...y the signal states at the analog outputs O0 O3 5 1 green LED to display the state of the process supply voltage UP 6 2 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC AX521 Connection 2019 11 15 3ADR024117M02xx 11 en_US 51 ...

Page 52: ...ON The process supply voltage must be included in the earthing concept e g earthing of the minus pole 6 4 2 Inputs Fig 7 Example for connection input 6 4 3 Outputs Example AX521 Connection Outputs 2019 11 15 3ADR024117M02xx 11 en_US 52 ...

Page 53: ...ed disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information abou...

Page 54: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap AX522 2019 11 15 3ADR024117M02xx 11 en_US 54 ...

Page 55: ...ouch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right cor...

Page 56: ... interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2...

Page 57: ...evice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 7 1 Assembly AX522 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 57 ...

Page 58: ...7 2 Disassembly 7 3 Dimensions The dimensions are in mm and in brackets in inch AX522 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 58 ...

Page 59: ...y the signal states at the analog outputs O0 O7 5 1 green LED to display the state of the process supply voltage UP 6 2 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC AX522 Connection 2019 11 15 3ADR024117M02xx 11 en_US 59 ...

Page 60: ...ON The process supply voltage must be included in the earthing concept e g earthing of the minus pole 7 4 2 Inputs Fig 9 Example for connection input 7 4 3 Outputs Example AX522 Connection Outputs 2019 11 15 3ADR024117M02xx 11 en_US 60 ...

Page 61: ...led disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information abo...

Page 62: ...er installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians CD522 2019 11 15 3ADR024117M02xx 11 en_US 62 ...

Page 63: ...8 1 Assembly CD522 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 63 ...

Page 64: ...8 2 Disassembly 8 3 Dimensions The dimensions are in mm and in brackets in inch CD522 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 64 ...

Page 65: ... the signal state of the digital input I3 and I11 7 8 yellow LEDs to display the input output signal states 8 2 yellow LEDs to display the signal states of the PWM pulse outputs 9 1 green LED to display the process supply voltage UP 10 3 red LEDs to display errors 11 Label 12 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply...

Page 66: ...AUTION The process supply voltage must be included in the earthing concept e g earthing of the minus pole 8 4 2 Inputs 1 Example for connection input Ix 5V0 5V1 Example CD522 Connection Inputs 2019 11 15 3ADR024117M02xx 11 en_US 66 ...

Page 67: ...8 4 3 Inputs Outputs 1 Example for connection as an input 2 Example for connection as an output 8 4 4 Outputs Push pull outputs Example CD522 Connection Outputs 2019 11 15 3ADR024117M02xx 11 en_US 67 ...

Page 68: ... output with ZP reference Examples for connection encoder sensors see description CD522 8 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 8 6 Certification Example CD522 Certification 2019 11 15 3ADR024117M02xx 11 en_US 68 ...

Page 69: ...ponsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical elec...

Page 70: ... to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap CI541 DP 2019 11 15 3ADR024117M02xx 11 en_US ...

Page 71: ...ch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corne...

Page 72: ...nterface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 D...

Page 73: ...ice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 9 1 Assembly CI541 DP Assembly 2019 11 15 3ADR024117M02xx 11 en_US 73 ...

Page 74: ...9 2 Disassembly 9 3 Dimensions The dimensions are in mm and in brackets in inch CI541 DP Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 74 ...

Page 75: ...digital outputs DO0 DO7 6 2 green LEDs to display the supply voltage UP and UP3 7 3 red LEDs to display errors CH ERR1 CH ERR2 CH ERR3 8 5 system LEDs PWR RUN STA1 DP STA2 DP S ERR I O Bus 9 Label 10 2 rotary switches for setting the PROFIBUS ID 11 Interface for PROFIBUS 12 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply a...

Page 76: ...ess supply voltage must be included in the earthing concept e g earthing of the minus pole 9 4 2 Inputs Outputs Fig 11 Example for connection input AIx Example Analog Input CI541 DP Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 76 ...

Page 77: ...Example for connection output DOx 9 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 9 6 Certification Example Analog Output Example Digital Input Example Digital Output CI541 DP Certification 2019 11 15 3ADR024117M02xx 11 en_US 77 ...

Page 78: ...nsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical electr...

Page 79: ... to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap CI542 DP 2019 11 15 3ADR024117M02xx 11 en_US ...

Page 80: ...ch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corne...

Page 81: ...nterface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 D...

Page 82: ...ice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 10 1 Assembly CI542 DP Assembly 2019 11 15 3ADR024117M02xx 11 en_US 82 ...

Page 83: ...10 2 Disassembly 10 3 Dimensions The dimensions are in mm and in brackets in inch CI542 DP Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 83 ...

Page 84: ...he digital outputs DO8 DO15 6 2 green LEDs to display the supply voltage UP and UP3 7 3 red LEDs to display errors CH ERR1 CH ERR2 CH ERR3 8 5 system LEDs PWR RUN STA1 DP STA2 DP S ERR I O Bus 9 Label 10 2 rotary switches for setting the PROFIBUS ID 11 Interface for PROFIBUS 12 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supp...

Page 85: ...must be included in the earthing concept e g earthing of the minus pole 10 4 2 Inputs Outputs 1 Example for connection as an input 2 Example for connection as an output Example Input or Output CI542 DP Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 85 ...

Page 86: ...cycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information ...

Page 87: ...amaging the product Improper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians CI5x1 2019 11 15 3ADR024117M02xx 11 en_US 87 ...

Page 88: ...xtra low voltages SELV PELV are switched off Modules are completely plugged on the terminal unit with both snap fit engaged before switching on loads or input output voltage Never touch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modul...

Page 89: ...x see table below Hot swapping is only allowed for I O modules Processor modules and communication interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 ...

Page 90: ...FW Version 3 0 14 DO526 A2 DO526 XC A0 DO561 B2 DO562 A2 DO571 B3 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 NOTICE The section Hot Swap is only valid for CI501 PNIO XC and CI521 MODTCP XC CI5x1 2019 11 15 3ADR024117M02xx 11 en_US 90 ...

Page 91: ...11 1 Assembly CI5x1 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 91 ...

Page 92: ...11 2 Disassembly 11 3 Dimensions The dimensions are in mm and in brackets in inch CI5x1 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 92 ...

Page 93: ...6 2 green LEDs to display the supply voltage UP and UP3 7 3 red LEDs to display errors CH ERR1 CH ERR2 CH ERR3 8 5 system LEDs PWR RUN STA1 ETH STA2 ETH S ERR I O Bus 9 Label 10 2 rotary switches for setting the I O device identifier CI501 PNIO XC CI521 MODTCP XC 11 Ethernet network interfaces ETH1 ETH2 on the terminal unit 12 Terminal unit Sign for XC version All I O channels digital and analog a...

Page 94: ...ocess supply voltage must be included in the earthing concept e g earthing of the minus pole 11 4 2 Inputs Outputs Fig 18 Example for connection input AIx Example Analog Input CI5x1 Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 94 ...

Page 95: ... Example for connection output DOx 11 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 11 6 Certification Example Analog Output Example Digital Input Example Digital Output CI5x1 Certification 2019 11 15 3ADR024117M02xx 11 en_US 95 ...

Page 96: ...ponsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical elec...

Page 97: ...amaging the product Improper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians CI5x2 2019 11 15 3ADR024117M02xx 11 en_US 97 ...

Page 98: ...xtra low voltages SELV PELV are switched off Modules are completely plugged on the terminal unit with both snap fit engaged before switching on loads or input output voltage Never touch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modul...

Page 99: ...x see table below Hot swapping is only allowed for I O modules Processor modules and communication interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 ...

Page 100: ...W Version 3 0 14 DO526 A2 DO526 XC A0 DO561 B2 DO562 A2 DO571 B3 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 NOTICE The section Hot Swap is only valid for CI502 PNIO XC and CI522 MODTCP XC CI5x2 2019 11 15 3ADR024117M02xx 11 en_US 100 ...

Page 101: ...12 1 Assembly CI5x2 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 101 ...

Page 102: ...12 2 Disassembly 12 3 Dimensions The dimensions are in mm and in brackets in inch CI5x2 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 102 ...

Page 103: ...15 6 2 green LEDs to display the supply voltage UP and UP3 7 3 red LEDs to display errors CH ERR1 CH ERR2 CH ERR3 8 5 system LEDs PWR RUN STA1 ETH STA2 ETH S ERR I O Bus 9 Label 10 2 rotary switches for setting the I O device identifier CI502 PNIO XC CI522 MODTCP XC 11 Ethernet network interfaces ETH1 ETH2 on the terminal unit 12 Terminal unit Sign for XC version All I O channels digital and analo...

Page 104: ... must be included in the earthing concept e g earthing of the minus pole 12 4 2 Inputs Outputs 1 Example for connection as an input 2 Example for connection as an output Example Input or Output CI5x2 Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 104 ...

Page 105: ...ecycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information...

Page 106: ...roper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians CM582 DP 2019 11 15 3ADR024117M02xx 11 en_US 106 ...

Page 107: ...13 1 Assembly 13 2 Disassembly CM582 DP Disassembly 2019 11 15 3ADR024117M02xx 11 en_US 107 ...

Page 108: ...13 3 Dimensions The dimensions are in mm and in brackets in inch CM582 DP Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 108 ...

Page 109: ...pes See installation instructions of the specific terminal base suitable for this CPU for connection specifications 3 5 LEDs for state display 4 Label 5 Interface for PROFIBUS 6 TA524 Dummy Communication Module Sign for XC version CM582 DP Connection 2019 11 15 3ADR024117M02xx 11 en_US 109 ...

Page 110: ...er supply for the bus termi nating resistors 7 NC Not connected 8 RxD TxD N Receive Transmit negative 9 NC Not connected In corrosive environment please protect unused connectors using the TA535 accessory Not supplied with this device 13 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 13 6 Certification Pin Assignment CM582 DP Certificatio...

Page 111: ...nsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical electr...

Page 112: ... the product Improper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians CM589 PNIO 4 2019 11 15 3ADR024117M02xx 11 en_US 112 ...

Page 113: ...14 1 Assembly 14 2 Disassembly CM589 PNIO 4 Disassembly 2019 11 15 3ADR024117M02xx 11 en_US 113 ...

Page 114: ...14 3 Dimensions The dimensions are in mm and in brackets in inch CM589 PNIO 4 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 114 ...

Page 115: ...tructions of the specific terminal base suitable for this CPU for connection specifications 3 5 LEDs for state display 4 2 rotary switches for setting the I O device identifier 5 Label 6 Ethernet network interfaces 7 TA524 Dummy Communication Module CM589 PNIO 4 Connection 2019 11 15 3ADR024117M02xx 11 en_US 115 ...

Page 116: ...d 8 NC Not used Shield Cable shield Functional earth In corrosive environment please protect unused connectors using the TA535 accessory Not supplied with this device 14 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 14 6 Certification Pin Assignment CM589 PNIO 4 Certification 2019 11 15 3ADR024117M02xx 11 en_US 116 ...

Page 117: ...ibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical electron...

Page 118: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DA501 2019 11 15 3ADR024117M02xx 11 en_US 118 ...

Page 119: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 120: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 121: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 15 1 Assembly DA501 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 121 ...

Page 122: ...15 2 Disassembly 15 3 Dimensions The dimensions are in mm and in brackets in inch DA501 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 122 ...

Page 123: ... states of the analog outputs AO0 to AO1 6 8 yellow LEDs to display the signal state of the configurable digital inputs outputs DC16 to DC23 7 1 green LED to display the state of the process supply voltage UP 8 4 red LEDs to display errors 9 Label 10 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltag...

Page 124: ...ltage must be included in the earthing concept e g earthing of the minus pole 15 4 2 Inputs Outputs Fig 25 Example for connection input DIx Fig 26 Example for connection input AIx Examples DA501 Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 124 ...

Page 125: ...for connection as an input 2 Example for connection as an output 15 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 15 6 Certification DA501 Certification 2019 11 15 3ADR024117M02xx 11 en_US 125 ...

Page 126: ...ponsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical elec...

Page 127: ...er installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians DA502 2019 11 15 3ADR024117M02xx 11 en_US 127 ...

Page 128: ...16 1 Assembly DA502 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 128 ...

Page 129: ...16 2 Disassembly 16 3 Dimensions The dimensions are in mm and in brackets in inch DA502 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 129 ...

Page 130: ... of the analog outputs AO0 to AO1 6 8 yellow LEDs to display the signal state of the configurable digital inputs outputs DC16 to DC23 7 1 green LED to display the state of the process supply voltage UP 8 4 red LEDs to display errors 9 Label 10 Terminal unit TU515 TU516 XC Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous ov...

Page 131: ...uded in the earthing concept e g earthing of the minus pole 16 4 2 Inputs Outputs Fig 28 Example for connection output DOx 1 Example for connection as an input 2 Example for connection as an output Examples DA502 Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 131 ...

Page 132: ...uct must be recycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For mor...

Page 133: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DC522 2019 11 15 3ADR024117M02xx 11 en_US 133 ...

Page 134: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 135: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 136: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 17 1 Assembly DC522 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 136 ...

Page 137: ...17 2 Disassembly 17 3 Dimensions The dimensions are in mm and in brackets in inch DC522 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 137 ...

Page 138: ... the digital inputs outputs C0 C15 5 1 green LED to display the state of the process supply voltage UP 6 4 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DC522 Connection 2019 11 15 3ADR024117M02xx 11 en_US 138 ...

Page 139: ...ept e g earthing of the minus pole 17 4 2 Inputs Outputs 1 Example for connection as an input 2 Example for connection as an output 17 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead Example DC522 Cleaning 2019 11 15 3ADR024117M02xx 11 en_US 139 ...

Page 140: ...ser s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electr...

Page 141: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DC523 2019 11 15 3ADR024117M02xx 11 en_US 141 ...

Page 142: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 143: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 144: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 18 1 Assembly DC523 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 144 ...

Page 145: ...18 2 Disassembly 18 3 Dimensions The dimensions are in mm and in brackets in inch DC523 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 145 ...

Page 146: ... the digital inputs outputs C0 C23 5 1 green LED to display the state of the process supply voltage UP 6 4 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DC523 Connection 2019 11 15 3ADR024117M02xx 11 en_US 146 ...

Page 147: ...ept e g earthing of the minus pole 18 4 2 Inputs Outputs 1 Example for connection as an input 2 Example for connection as an output 18 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead Example DC523 Cleaning 2019 11 15 3ADR024117M02xx 11 en_US 147 ...

Page 148: ...ser s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electr...

Page 149: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DC532 2019 11 15 3ADR024117M02xx 11 en_US 149 ...

Page 150: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 151: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 152: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 19 1 Assembly DC532 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 152 ...

Page 153: ...19 2 Disassembly 19 3 Dimensions The dimensions are in mm and in brackets in inch DC532 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 153 ...

Page 154: ...ay the signal states at the digital outputs C16 C31 5 1 green LED to display the state of the process supply voltage UP 6 4 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DC532 Connection 2019 11 15 3ADR024117M02xx 11 en_US 154 ...

Page 155: ...cess supply voltage must be included in the earthing concept e g earthing of the minus pole 19 4 2 Inputs Fig 31 Example for connection input Ix 19 4 3 Inputs Outputs Example DC532 Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 155 ...

Page 156: ...roduct must be recycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For ...

Page 157: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DI524 2019 11 15 3ADR024117M02xx 11 en_US 157 ...

Page 158: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 159: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 160: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 20 1 Assembly DI524 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 160 ...

Page 161: ...20 2 Disassembly 20 3 Dimensions The dimensions are in mm and in brackets in inch DI524 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 161 ...

Page 162: ...uts I0 to I31 4 1 green LEDs to display the states of the process supply voltage UP 5 4 red LEDs to display errors 6 Label 7 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DI524 Connection 2019 11 15 3ADR024117M02xx 11 en_US 162 ...

Page 163: ...d in the earthing concept e g earthing of the minus pole 20 4 2 Inputs Fig 32 Example for connection input Ix 20 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead Example DI524 Cleaning 2019 11 15 3ADR024117M02xx 11 en_US 163 ...

Page 164: ...ser s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electr...

Page 165: ...oper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians DI581 S 2019 11 15 3ADR024117M02xx 11 en_US 165 ...

Page 166: ...21 1 Assembly DI581 S Assembly 2019 11 15 3ADR024117M02xx 11 en_US 166 ...

Page 167: ...21 2 Disassembly 21 3 Dimensions The dimensions are in mm and in brackets in inch DI581 S Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 167 ...

Page 168: ...tates of the digital inputs I0 to I15 5 8 Test pulse outputs T0 to T7 6 2 rotary switches for setting the PROFIsafe address 7 1 green LED to display the state of the process supply voltage UP 8 2 red LEDs to display errors 9 Label 10 Terminal unit TU582 S XC Sign for XC version DI581 S Connection 2019 11 15 3ADR024117M02xx 11 en_US 168 ...

Page 169: ...pt e g earthing of the minus pole 21 4 2 Inputs Fig 33 Example for connection input Ix AC500 S Safety User Manual For a detailed description of the electrical connection of the module please refer to the AC500 S Safety User Manual Example DI581 S Connection Inputs 2019 11 15 3ADR024117M02xx 11 en_US 169 ...

Page 170: ... separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling pl...

Page 171: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DO524 2019 11 15 3ADR024117M02xx 11 en_US 171 ...

Page 172: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 173: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 174: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 22 1 Assembly DO524 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 174 ...

Page 175: ...22 2 Disassembly 22 3 Dimensions The dimensions are in mm and in brackets in inch DO524 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 175 ...

Page 176: ...puts O0 to O31 4 1 green LEDs to display the state of the process supply voltage UP 5 4 red LEDs to display errors 6 Label 7 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DO524 Connection 2019 11 15 3ADR024117M02xx 11 en_US 176 ...

Page 177: ...thing concept e g earthing of the minus pole 22 4 2 Outputs Fig 34 Example for connection output 22 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 22 6 Certification Example DO524 Certification 2019 11 15 3ADR024117M02xx 11 en_US 177 ...

Page 178: ...ponsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical elec...

Page 179: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DO526 2019 11 15 3ADR024117M02xx 11 en_US 179 ...

Page 180: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 181: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 182: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 23 1 Assembly DO526 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 182 ...

Page 183: ...23 2 Disassembly 23 3 Dimensions The dimensions are in mm and in brackets in inch DO526 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 183 ...

Page 184: ...O7 4 3 green LEDs to display the states of the process supply voltage UP UP3 and UP4 5 2 red LEDs to display errors 6 Label 7 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DO526 Connection 2019 11 15 3ADR024117M02xx 11 en_US 184 ...

Page 185: ...d in the earthing concept e g earthing of the minus pole 23 4 2 Outputs Fig 35 Example for connection output 23 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead Example DO526 Cleaning 2019 11 15 3ADR024117M02xx 11 en_US 185 ...

Page 186: ...ser s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electr...

Page 187: ... be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or explosion Hot Swap DX522 2019 11 15 3ADR024117M02xx 11 en_US 187 ...

Page 188: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 189: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 190: ...vice Min required device index for I O module as of FW Version 3 0 14 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 24 1 Assembly DX522 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 190 ...

Page 191: ...24 2 Disassembly 24 3 Dimensions The dimensions are in mm and in brackets in inch DX522 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 191 ...

Page 192: ...he signal states at the digital relay outputs R0 R7 5 1 green LED to display the state of the process supply voltage UP 6 2 red LEDs to display errors 7 Label 8 Terminal unit Sign for XC version All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DX522 Connection 2019 11 15 3ADR024117M02xx 11 en_US 192 ...

Page 193: ... concept e g earthing of the minus pole 24 4 2 Inputs Fig 36 Example for connection input 24 4 3 Outputs If the relay outputs have to switch inductive DC loads free wheeling diodes must be circuited in parallel to these loads Example DX522 Connection Outputs 2019 11 15 3ADR024117M02xx 11 en_US 193 ...

Page 194: ...at this product must be recycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environ...

Page 195: ...injury and property damage resulting from fire or explosion WARNING Electric shock due to wrongdoing during hot swapping To avoid electric shock follow these conditions for hot swapping Digital outputs are not under load Input output voltages above safety extra low voltage protective extra low voltages SELV PELV are switched off Modules are completely plugged on the terminal unit with both snap fi...

Page 196: ... inserted or removed from the terminal unit in a powered system NOTICE Risk of damage to I O modules Do not perform hot swapping if any I O module with firmware version lower than 3 0 14 is part of the I O configuration For min required device index see table below Hot swapping is only allowed for I O modules Processor modules and communication interface modules must not be removed or inserted dur...

Page 197: ...2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 DO526 XC A0 DO561 B2 DO562 A2 DO571 B3 DO572 B2 DO573 A1 DX522 XC D2 DX531 D2 DX561 B2 DX571 B3 FM562 A1 DX531 2019 11 15 3ADR024117M02xx 11 en_US 197 ...

Page 198: ...25 1 Assembly DX531 Assembly 2019 11 15 3ADR024117M02xx 11 en_US 198 ...

Page 199: ...25 2 Disassembly 25 3 Dimensions The dimensions are in mm and in brackets in inch DX531 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 199 ...

Page 200: ... display the signal states at the digital relay outputs R0 R3 5 1 green LED to display the state of the process supply voltage UP 6 2 red LEDs to display errors 7 Label 8 Terminal unit All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC DX531 Connection 2019 11 15 3ADR024117M02xx 11 en_US 200 ...

Page 201: ... of the minus pole 25 4 2 Inputs 25 4 3 Outputs If the relay outputs have to switch inductive DC loads free wheeling diodes must be circuited in parallel to these loads If the relay outputs have to switch inductive AC loads spark suppressors are required DX531 Connection Outputs 2019 11 15 3ADR024117M02xx 11 en_US 201 ...

Page 202: ...f separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling p...

Page 203: ...oper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians DX581 S 2019 11 15 3ADR024117M02xx 11 en_US 203 ...

Page 204: ...26 1 Assembly DX581 S Assembly 2019 11 15 3ADR024117M02xx 11 en_US 204 ...

Page 205: ...26 2 Disassembly 26 3 Dimensions The dimensions are in mm and in brackets in inch DX581 S Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 205 ...

Page 206: ...Test pulse outputs T0 to T3 6 8 yellow red LEDs to display the signal states of the digital outputs O0 to O7 7 2 rotary switches for setting the PROFIsafe address 8 1 green LED to display the state of the process supply voltage UP 9 2 red LEDs to display errors 10 Label 11 Terminal unit TU582 S XC Sign for XC version DX581 S Connection 2019 11 15 3ADR024117M02xx 11 en_US 206 ...

Page 207: ...he process supply voltage must be included in the earthing concept e g earthing of the minus pole 26 4 2 Inputs Outputs Fig 37 Example for connection input Ix Examples DX581 S Connection Inputs Outputs 2019 11 15 3ADR024117M02xx 11 en_US 207 ...

Page 208: ...ription of the electrical connection of the module please refer to the AC500 S Safety User Manual 26 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 26 6 Certification DX581 S Certification 2019 11 15 3ADR024117M02xx 11 en_US 208 ...

Page 209: ...onsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical elect...

Page 210: ...installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians PD501 4CH 2019 11 15 3ADR024117M02xx 11 en_US 210 ...

Page 211: ...27 1 Assembly PD501 4CH Assembly 2019 11 15 3ADR024117M02xx 11 en_US 211 ...

Page 212: ...27 2 Disassembly 27 3 Dimensions The dimensions are in mm and in brackets in inch PD501 4CH Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 212 ...

Page 213: ... M3 5 1 green LED to display the state of the process supply voltage UP 6 2 green LEDs to display the states of the motor supply voltages UP3 and UP4 7 4 red LEDs to display errors CH ERR1 to CH ERR4 8 Label 9 Terminal unit TU542 All I O channels digital and analog are protected against reverse polarity reverse supply and continuous overvoltage up to 30 VDC PD501 4CH Connection 2019 11 15 3ADR0241...

Page 214: ...puts 1 4 analog inputs 2 1 analog output 3 4 digital outputs 4 Motor drivers 5 3x 0 5 mm shield 6 2x 2 5 mm 7 External connection between I4 and 10 V for sensor supply monitoring required 27 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead PD501 4CH Cleaning 2019 11 15 3ADR024117M02xx 11 en_US 214 ...

Page 215: ...r s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electric...

Page 216: ...to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians NOTICE Damage to the modules without using screw mounting accessory Screw mounting accessories TA543 prevent bending and damaging the processor modules PM595 Without using DIN rail inserting the screw mounting accessories TA543 is mandatory PM595 2019 11 15 3ADR024117M02xx 11 e...

Page 217: ...28 1 Assembly 28 2 Disassembly PM595 Disassembly 2019 11 15 3ADR024117M02xx 11 en_US 217 ...

Page 218: ...28 3 Dimensions The dimensions are in mm and in brackets in inch PM595 Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 218 ...

Page 219: ...y card 8 Reset button 9 Button reserved 10 RUN STOP switch 11 Label 12 Slots for communication modules max 2 unused slots must be covered with TA524 13 2 RJ45 interfaces for Ethernet connection 14 5 pin terminal block reserved 15 Serial interface COM2 D sub 9 16 Serial interface COM1 9 pin terminal block removable 17 Power supply 5 pin terminal block removable 18 4 holes for wall mounting Sign for...

Page 220: ...ve Transmit negative 4 Terminator N RS 485 Terminator N 5 RTS RS 232 Request to send output 6 TxD RS 232 Transmit data output 7 SGND Signal Ground Signal Ground 8 RxD RS 232 Receive data input 9 CTS RS 232 Clear to send input NOTICE Unused connector Make sure that the terminal block is always connected to the terminal base even if you do not use the interface 28 4 3 Serial Interface COM2 Serial In...

Page 221: ... 28 4 4 Ethernet Network Interface Pin Signal Description 1 TxD Transmit Data 2 TxD Transmit Data 3 RxD Receive Data 4 NU Not used 5 NU Not used 6 RxD Receive Data 7 NU Not used 8 NU Not used Shield Cable shield Functional earth NOTICE Risk of corrosion Unused connectors and slots may corrode if XC devices are used in salt mist environments Protect unused connectors and slots with TA535 protective...

Page 222: ...ser s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electr...

Page 223: ... maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians Processor modules PM56xx 2ETH can only be used with TB56xx 2ETH terminal bases The index of the processor module PM56xx 2ETH XC must be at least C0 for using the terminal base TB5660 2ETH XC The terminal base TB5660 2ETH XC cannot be used with the processor mo...

Page 224: ...29 1 Assembly PM56xx 2ETH Assembly 2019 11 15 3ADR024117M02xx 11 en_US 224 ...

Page 225: ...29 2 Disassembly 29 3 Dimensions The dimensions are in mm and in brackets in inch PM56xx 2ETH Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 225 ...

Page 226: ...s terminal base types See installation instructions of the specific terminal base suitable for this CPU for connection specifications Sign for XC version Processor modules PM56xx 2ETH can only be used with TB56xx 2ETH terminal bases For PM5610 2ETH no communication module or safety module SM560 can be added Only the following terminal base can be used TB5600 2ETH PM56xx 2ETH Connection 2019 11 15 ...

Page 227: ...tive The symbol indicates that this product must be recycled disposed of separately from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect ...

Page 228: ...0 PM5xx y PM572 PM573 ETH PM573 ETH XC PM582 PM582 XC PM583 ETH PM583 ETH XC PM585 ETH PM590 ARCNET PM590 ETH PM591 ETH PM591 ETH XC PM592 ETH PM592 ETH XC PM5xx y 2019 11 15 3ADR024117M02xx 11 en_US 228 ...

Page 229: ...04 1 Only by skilled electricians Processor modules PM57x ETH PM58x ETH and PM59x ETH with ordering No 1SAPxxxxxxR0271 can only be used with terminal bases TB5xx with ordering No 1SAPxxxxxxR0270 Processor module PM591 2ETH can only be used with TB523 2ETH The processor modules PM59x ETH can only be used with terminal bases TB5xx with product index C6 or higher Otherwise they should be updated to t...

Page 230: ...30 1 Assembly PM5xx y Assembly 2019 11 15 3ADR024117M02xx 11 en_US 230 ...

Page 231: ...30 2 Disassembly 30 3 Dimensions The dimensions are in mm and in brackets in inch PM5xx y Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 231 ...

Page 232: ...Label 8 The connection part may be different on various terminal base types See installation instructions of the specific terminal base suitable for this CPU for connection specifications Sign for XC version 30 5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead PM5xx y Cleaning 2019 11 15 3ADR024117M02xx 11 en_US 232 ...

Page 233: ...er s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electri...

Page 234: ...ion and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians Processor modules PM56xx 2ETH can only be used with TB56xx 2ETH terminal bases The index of the processor module PM56xx 2ETH XC must be at least C0 for using the terminal base TB5660 2ETH XC The terminal base TB5660 2ETH XC cannot be used with the proce...

Page 235: ...nal bases for use in extreme ambient conditions have no sign for XC version The figure 3 in the Part no 1SAP3 label identifies the XC version 31 1 Assembly 31 2 Disassembly XC Version TB56xx 2ETH Disassembly 2019 11 15 3ADR024117M02xx 11 en_US 235 ...

Page 236: ...nd damaging the modules during assembly with screws Inserting the wall mounting accessories TA526 is mandatory 1 TA526 are snapped on the rear side of the module like DIN rails One TA526 is turned by 180 2 Fasten module with screws M4 max 1 2 Nm from the front side 31 4 Dimensions TB56xx 2ETH Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 236 ...

Page 237: ...nterface for CAN 5 Power supply 24 VDC 6 Serial interface COM1 7 Ethernet network interfaces 8 Holes for wall mounting 31 5 1 CAN Interface Interface Pin Signal Description 1 CAN_GND CAN reference potential 2 CAN_L Bus line receive transmit line LOW Pin Assignment TB56xx 2ETH Connection CAN Interface 2019 11 15 3ADR024117M02xx 11 en_US 237 ...

Page 238: ...terminal base even if you do not use the interface 31 5 2 Power Supply Pin Assignment Label Function Description Terminal block removed Terminal block inserted L 24 VDC Positive pin of the power supply voltage L 24 VDC Positive pin of the power supply voltage M 0 V Negative pin of the power supply voltage M 0 V Negative pin of the power supply voltage FE Functional earth Pin Assignment TB56xx 2ETH...

Page 239: ...tor Make sure that the terminal block is always connected to the terminal base even if you do not use the interface 31 5 4 Ethernet Network Interface Pin Signal Description 1 TxD Transmit Data 2 TxD Transmit Data 3 RxD Receive Data 4 NU Not used 5 NU Not used 6 RxD Receive Data 7 NU Not used 8 NU Not used Shield Cable shield Functional earth NOTICE Risk of corrosion Unused connectors and slots may...

Page 240: ... from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contac...

Page 241: ...isk of injury and damaging the product Improper installation and maintenance may result in injury and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians TB51x TB54x 2019 11 15 3ADR024117M02xx 11 en_US 241 ...

Page 242: ...nal bases for use in extreme ambient conditions have no sign for XC version The figure 3 in the Part no 1SAP3 label identifies the XC version 32 1 Assembly 32 2 Disassembly XC Version TB51x TB54x Disassembly 2019 11 15 3ADR024117M02xx 11 en_US 242 ...

Page 243: ...nd damaging the modules during assembly with screws Inserting the wall mounting accessories TA526 is mandatory 1 TA526 are snapped on the rear side of the module like DIN rails One TA526 is turned by 180 2 Fasten module with screws M4 max 1 2 Nm from the front side 32 4 Dimensions TB51x TB54x Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 243 ...

Page 244: ...les 4 Interface for FieldBusPlug not for terminal base TB523 2ETH 5 Power supply 24 VDC 6 Serial interface COM1 7 Network interfaces TB5xx ETH Ethernet TB5xx ARCNET ARCNET 8 TB5x1 Serial interface COM2 TB523 2ETH second Ethernet network interface 9 Holes for wall mounting TB51x TB54x Connection 2019 11 15 3ADR024117M02xx 11 en_US 244 ...

Page 245: ...Transmit negative 4 Terminator N RS 485 Terminator N 5 RTS RS 232 Request to send output 6 TxD RS 232 Transmit data output 7 SGND Signal Ground Signal Ground 8 RxD RS 232 Receive data input 9 CTS RS 232 Clear to send input NOTICE Unused connector Make sure that the terminal block is always connected to the terminal base even if you do not use the interface 32 5 3 Serial Interface COM2 Serial Inter...

Page 246: ... 4 ARCNET Network Interface ARCNET connection of the processor modules PM5xx ARC 32 5 5 Ethernet Network Interface Pin Signal Description 1 TxD Transmit Data 2 TxD Transmit Data 3 RxD Receive Data 4 NU Not used 5 NU Not used 6 RxD Receive Data 7 NU Not used 8 NU Not used Shield Cable shield Functional earth NOTICE Risk of corrosion Unused connectors and slots may corrode if XC devices are used in ...

Page 247: ...Unused connectors and slots may corrode if XC devices are used in salt mist environments Protect unused connectors and slots with TA535 protective caps for XC devices TA535 32 6 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device Use a damp cloth instead 32 7 Certification Pin Assignment in Serial Mode TB51x TB54x Certification 2019 11 15 3ADR024117M02xx 11 en_US 247 ...

Page 248: ...sibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electrical electro...

Page 249: ...n and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians XC eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version The figure 4 in the Part no 1SAP4 label identifies the XC version XC Version TU582 S 2019 11 15 3ADR024117M02xx 11 en_US 249 ...

Page 250: ...33 1 Assembly 33 2 Disassembly TU582 S Disassembly 2019 11 15 3ADR024117M02xx 11 en_US 250 ...

Page 251: ...revent bending and damaging the modules during assembly with screws Inserting the wall mounting accessories TA526 is mandatory 1 TA526 is snapped on the rear side of the module like DIN rails 2 Fasten module with screws M4 max 1 2 Nm from the front side 33 4 Dimensions TU582 S Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 251 ...

Page 252: ... Plug 1x 50 pins and 2x 57 pins to electrically connect the inserted I O modules 4 With a screwdriver inserted in this place the terminal unit and the adjacent terminal unit can be shoved from each other 5 Holes for wall mounting 6 40 spring terminals for signals and process supply voltage AC500 S Safety User Manual For a detailed description of the electrical connection of the module please refer...

Page 253: ...ly from other household waste It is the end user s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please cont...

Page 254: ... and can damage the product Installation and maintenance have to be performed according to the technical rules codes and relevant standards e g EN 60204 1 Only by skilled electricians WARNING Risk of explosion or fire in hazardous environments during hot swapping Hot swap must not be performed in flammable environments to avoid life threatening injury and property damage resulting from fire or exp...

Page 255: ...uch exposed contacts dangerous voltages Stay away from electrical contacts to avoid a skipping arc Do not operate improperly mechanical installation H Hot swap Hot swap System requirements for hot swapping of I O modules Hot swappable terminal units have the appendix TU5xx H I O modules as of index F0 Communication interface modules CI5xx as of index F0 The index of the module is in the right corn...

Page 256: ...interface modules must not be removed or inserted during operation Device Min required device index for I O module as of FW Version 3 0 14 AI523 XC D2 AI531 D4 AI531 XC D2 AI561 B2 AI562 B2 AI563 B3 AO523 XC D2 AO561 B2 AX521 XC D2 AX522 XC D2 AX561 B2 CD522 XC D1 DA501 XC D2 DC522 XC D2 DC523 XC D2 DC532 XC D2 DC561 B2 DC562 A2 DI524 XC D2 DI561 B2 DI562 B2 DI571 B2 DI572 A1 DO524 XC A3 DO526 A2 ...

Page 257: ...DX531 D2 DX561 B2 DX571 B3 FM562 A1 XC eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version The figure 4 in the Part no 1SAP4 label identifies the XC version 34 1 Assembly XC Version TU5xx Assembly 2019 11 15 3ADR024117M02xx 11 en_US 257 ...

Page 258: ...ries TA526 prevent bending and damaging the modules during assembly with screws Inserting the wall mounting accessories TA526 is mandatory 1 TA526 is snapped on the rear side of the module like DIN rails 2 Fasten module with screws M4 max 1 2 Nm from the front side TU5xx Assembly with Screws 2019 11 15 3ADR024117M02xx 11 en_US 258 ...

Page 259: ...34 4 Dimensions The dimensions are in mm and in brackets in inch TU5xx Dimensions 2019 11 15 3ADR024117M02xx 11 en_US 259 ...

Page 260: ...and TU542 H XC Plug 2x 19 pins to electrically connect the inserted I O modules 3c For TU531 and TU532 H XC Plug 3x 19 pins to electrically connect the inserted I O modules 4 With a screwdriver inserted in this place the terminal unit and the adjacent terminal unit can be shoved from each other 5 Holes for wall mounting 6 40 screw terminals or spring terminals for signals and process supply voltag...

Page 261: ...ser s responsibility to dispose of this product by taking it to a designated WEEE collection facility for the proper collection and recycling of the waste equipment The separate collection and recycling of waste equipment will help to conserve natural resources and protect human health and the environment For more information about recycling please contact your local environmental office an electr...

Page 262: ...2 69123 Heidelberg Germany Telephone 49 0 6221 701 1444 Fax 49 0 6221 701 1382 E mail plc support de abb com abb com plc We reserve all rights in this document and in the information contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden ...

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