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AAQ AutoLift AL-9500HD, Installation Manual & Operation Instructions

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AAQ AutoLift AL-9500HD Installation Manual & Operation Instructions Download Page 2

Printing characters and symbols

 

Throughout this manual, the following symbols and printing characters are used to facilitate reading: 

Indicates the operations which need proper care 

Indicates prohibition 

Indicates a possibility of danger for the operators. 

Indicates the direction of access for motor vehicles to the hoist 

BOLD TYPE

 

Important information 

WARNING:  Before    operating    the    hoist    and    carrying     out 

any  adjustment,  read  carefully  chapter  7  “instruction”  where  all 

proper operations for a better functioning of the hoist are shown. 

1

Summary of Contents for AutoLift AL-9500HD

Page 1: ...USE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein 2 POST HOIST AutoLift AL 9500HD Symmetric 2 Post Clearfloor Vehicle Hoist 4000Kg Maximum Lifting Capacity Design Registration Approval Number WAH226...

Page 2: ...d proper care Indicates prohibition Indicates a possibility of danger for the operators Indicates the direction of access for motor vehicles to the hoist BOLD TYPE Important information WARNING Before operating the hoist and carrying out any adjustment read carefully chapter 7 instruction where all proper operations for a better functioning of the hoist are shown 1 ...

Page 3: ... 1 Control Board 10 0 Hydraulic System Diagram 11 0 Balance Rope Diagram 12 0 Maintenance 12 1 Every Week 12 2 Every Month 12 2 Every 200 Hours Running 13 0 Parts List 14 0 Optional accessories 14 1 4WD Light duty commercial 4 extension pads 6 0 General safety rules 6 1 Level of Danger 6 2 Hazard and Forbidden Operation WARNINGS 6 3 Caution 6 4 Safety Instruction 7 0 Installation 7 1 Checking for ...

Page 4: ...rry out lifting transport assembling installation adjustment calibration settings extraordinary maintenance repairs overhauling and dismantling of the hoist THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE VEHICLES OR OBJECTS IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE HOIST IS IMPROPERLY USED Any use of the machines made by operators who are not familiar w...

Page 5: ...manual However nothing contained herein modifies or alters in any way the terms and conditions of manufacturer agreement by which this hoist was acquired nor increase in any way manufacturer s liability to the customer TO THE READER Every effort has been made to ensure that the information contained in this manual is correct complete and up to date The manufacturer is not liable for any mistakes m...

Page 6: ...c point of view and as a consequence they may present different features fro these shown this without prejudicing what has been described herein 2 1 Warrantycertificate The warranty is valid for a period of 12 months starting from the date of the purchase invoice The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out The presence ...

Page 7: ...dling When loading unloading or transporting the equipment to the site be sure to use suitable loading e g cranes trucks and hoisting means Be sure also to hoist and transport the components securely so that they cannot drop taking into consideration the package s size weight and centre of gravity and it s fragile parts Hoist and handle only one package at a time 3 3 Storage and stacking of packag...

Page 8: ...ed as improper and irrational and thus it will be under the whole responsibility of the operator Follow the instructions given by this guide carefully to grant the machine a correct function efficiency and a long working life Keep this guide as well as all the supplied technical literature in a safe place close to the hoist in order to help the users to consult it whenever necessary The technical ...

Page 9: ...4 1 Dimensional diagrams Dimensions ͲϵϱϬϬHD 5 5 5 5 7 0 5 0 3750mm High Setting 3900mm High Setting OR 4900mm Extra High Setting with optional extensions HOIST SPECIFICATIONS 8 ...

Page 10: ...1140 635 950 1350 3550 9 2505 3615 ...

Page 11: ...5 0 Introduction 5 1 Control Board WALL 1m WALL 3m Vehicle Enter 1m WALL Fig 1 10 ...

Page 12: ...can cause serious damage to bystanders 6 2 Hazard and Forbidden Operation WARNINGS IN THE EVENT OF RAISED VEHICLE FALLS FROM THE HOIST RUN AWAY TO A SAFE DISTANCE DO NOT STAND UNDER THE VEHICLE ON THE HOIST WHILE HOIST IS OPERATING DEATH OR SERIOUS INJURY MAY OCCUR DO NOT LIFT ONE SIDE OF THE VEHICLE POSSIBILITY OF VEHICLE OVERTURN AND OR DAMAGE TO HOIST MAY HAPPEN DO NOT PLACE ANY POLES UNDER THE...

Page 13: ...S SERIOUS ACCIDENT MAY OCCUR DO NOT OPERATE HOIST WHEN WIRE ROPE DAMAGE IS DETECTED DO NOT SHAKE A RAISED VEHICLE EXCESSIVELY DANGER OF VEHICLE FALL FROM HOIST MAY OCCUR POSITION VEHICLE WITH CENTER OF GRAVITY MIDWAY BETWEEN ADAPTERS DO NOT PLACE FEET UNDER ANY MOVING PART OF HOIST WHILE LOWERING DO NOT OPERATE A HOIST WITH PEOPLE ON IT 12 ...

Page 14: ...ONLY ELECTRICAL SHOCK MAY EXIST WHEN OPENING A CONTROL BOX AUTHORIZED PERSONNEL ONLY IN HOIST AREA ALWAYS USE SAFETY STANDS WHEN REMOVING OR INSTALLING HEAVY COMPONENTS DO NOT HOSE WATER DIRECTLY ONTO HOIST STOP RAISING HOIST WHEN IMBALANCE IS DETECTED WHILE RASING VEHICLE 13 ...

Page 15: ... rules 6 3 Caution USE VEHICLE MANUFACTURER S LIFT POINTS USE HEIGHT EXTENDERS WHEN NECESSARY TO ENSURE GOOD CONTACT DO NOT OPERATE HOIST WHEN HYDRAULIC OIL LEAK IS DETECTED AUXILIARY ADAPTERS MAY REDUCE LOAD CAPACITY 14 ...

Page 16: ...sent hazards common to all automotive hoists regardless of specific style Warning Labels for 2 Post surface mounted hoists Daily review of these Safety Messages and Warnings is suggested READ OPERATING AND SAFETY MANUALS BEFORE USING HOIST DO NOT OPERATE A DAMAGED HOIST PROPER MAINTENANCE AND INSPECTION IS NECESSARY FOR SAFE OPERATION 15 ...

Page 17: ...levant standards of the local Health and Safety at Work regulations for instance with respect to minimum distance to wall or other equipment escapes and the like must be observed 7 2 Lighting Lighting must be carried out according to the effective regulations of the place of installation All areas next to the hoist must be well and uniformly lit 7 3 Installation surface The hoist must be placed on...

Page 18: ...e DISASSEMBLY 2 Place a piece of lumber 600mm from each end of the packaged hoist Remove Column Extensions Arms and Hardware Box Remove steel end brackets bolted to Columns Remove remaining packaging and any loose items placed inside the columns COLUMNS 3 With columns still horizontal assemble Power Column Extension to Power Column using 8 sets M10 x 20 and 2 sets M10X15 Hex bolts flat washers and...

Page 19: ...hor bolts must be installed at least 200mm from any crack edge or expansion joint 8 Use a concrete hammer drill with a 20mm carbide bit Do not use excessively worn bits or bits which have been incorrectly sharpened Never substitute with shorter anchor 9 Recheck Base Width dimension Drill the anchor holes Power Column Only using the base plate as a template Drill through the floor if possible or to...

Page 20: ...d Limit Switch bracket to the Overhead Beam on the Power Side of the hoist See Fig 7a Fig 7a Overhead Limit Switch Power Side 16 Use 2 sets M10X20 bolt nut flat washer Install bracket to the head Beam on the Idler side of the hoist See Fig 7b Fig 7b Overhead Limit Switch Idler Side SYMMETRIC 17 With the Overhead positioned UPSIDE DOWN assemble the cable sheaves spacers and pins as shown in Fig 8 b...

Page 21: ...to the proper carriage tab according to Fig 9a For extension column use Fig 9a Cable Attachment Points 22 Secure the cables with the jam nuts provided as shown in Fig 9b Fig 9b JAM Nuts 23 Route other end of cable up and over sheave in Overhead Follow across to sheave on opposite Column Route cable down through Column to top mounting plate in Carriage Attach cable to Carriage top plate as seen in ...

Page 22: ... Fig 11 Bottom Hose Connection 26 Route hoses through hose guides in Column 28 Clamp the Idler Hose to the Overhead and Run Idler hose up through Column Extension Column Extensions using a 1 set hose clamp over the top of the Overhead and down through M10 x 25 hex bolt nut flat washer and lock the opposite Column Extension as shown in washer as shown in Fig 14 below For both the Fig 12 below Symme...

Page 23: ...he Idler Column opening around the pulley and attach to the Lock Release Cam as seen on next page 30 Continue routing the cable up the inside of the Idler Column and through guide block at top of Column Extension Then route cable through Flexible Guide Tube and guide block on top of Overhead Insert ends of Flexible Guide Tube into guide blocks See Next page Reverse this step for the Power side 22 ...

Page 24: ...23 ...

Page 25: ...i seize to the three retaining rings and where the double screw makes contact with the base of the Foot Pad 57 1 77 1 6 1 211 7 216 5 7 7 7 6 7 167 56 5 63216 7 72 1685 7 6 67 0 6 Ͳ Z ŝůů ƚŚĞ WŽǁĞƌ hŶŝƚ ǁŝƚŚ ϭϬͲϭϱ ŝƚƌĞƐ ŽĨ ĐůĞĂŶ ϯϮ ƌĂĚĞ ŚLJĚƌĂƵůŝĐ Žŝů 24 ...

Page 26: ...8 0 Electrical Connections 8 1 Electrical connection with diagrams CAUTION Electric motor jumper pin connections 240v 415v 25 ...

Page 27: ...e in accordance with the relevant national standards A differential security breaker set at 10A must be fitted on the power supply line The hydraulic unit contains synthetic fluid which is highly polluting for the environment When filling the tank pay attention not to spill it Hydraulic oil 35 42 viscosity Procedure Connect the feeding cable coming out from the post to the supply mains respecting ...

Page 28: ... Safety lock engagement button Press up button raise hoist to desired height press the lock arm and check that the carriages stop on the first available lock position if not contact after sale service and DO NOT use the hoist for any reason 9 3 Technical Data TECHNICAL DATA CATEGORY SPECIFICATION CAPACITY 4500KG MAX HEIGHT 1860 1910mm LOWEST HEIGHT 110 170mm POWER 2 2kw LIFTING TIME 50 55s LOWERIN...

Page 29: ...10 0 Hydraulic System Diagram 28 ...

Page 30: ...11 0 Balance Rope Diagram 29 ...

Page 31: ...lows If maximum hoist height is not achieved check limit switch position if ok check oil level add oil Fill up through the filler cap using 32 viscosity hydraulic oil Check tension of foundation bolts dynabolts 12 2 Every month Check tightening of screws Check the hydraulic system seal and tighten the loose unions if necessary Check the hydraulic hoses condition in case they are worn replace them ...

Page 32: ...enance GREASE THE MACHINE EVERY 500 WORKING CYCLES Grease internal post Note The given points refer to both left and right post Internal sides of each runway it is advisable to use Lithium or EP Calcium grease 31 ...

Page 33: ...13 0 Parts List 32 ...

Page 34: ...33 ...

Page 35: ...34 ...

Page 36: ...35 ...

Page 37: ...n some situations the standard pads cannot make contact with the vehicle pick up points For example 4WD vehicles with side steps light duty commercial vehicles with high chassis Our 9500LS has the optional 4WD Light duty commercial 4 extension pads please see photos below 36 ...

Page 38: ...ifting pads are evenly supporting the lifting positions of the vehicle 4 Continue raising the hoist to the desired working height checking for any obstructions 5 Once the hoist has reached the desired working height lower the hoist onto the safety locks by means of pushing the lowering leaver on the hydraulic power unit Note Check for correct engagement on the locks 72 2 5 7 2 67 1 Raise the hoist...

Page 39: ...able of being locked in position Ensure rubber pads are in good condition on all load points OPERATIONAL SAFETY CHECKS Centre the vehicle on the hoist ensuring the weight is evenly distributed to the front and rear Identify the correct jacking points and place the lifting pads under the vehicle at the front and rear on the jacking points ensuring contact Only one person shall operate the hoist at ...

Page 40: ... COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN HOIST IS INSTALLED AND USED ACCORDING TO RECOMMENDATIONS POWER UNIT POWER UNIT COMPONENTS PUMP AND RESERVOIR ARE GUARANTEED A PERIOD OF TWO YEARS FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATER...

Page 41: ...rement of AS NZS 1554 Hydraulic Equipment and Controls Visual check carried out for leaks Pneumatic Equipment and Controls Visual check carried out for leaks Safety Locks Safety locks tested for correct operation Support Pads Checked for good working order Wheel Stops Supplied with the hoist and in good working order Hoist Motion Limits Checked for correct operation Load Test and Speed Check Hoist...

Page 42: ...has been tested and all safety devices limit switches and control function interlocks have been tested for correct operation Demonstration The installer has demonstrated the operation of the vehicle hoist to the owner or operator Electrical Equipment and Controls Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name EC Licence Number Ad...

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