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A-T Controls TRIAC FSE Series Installation And Maintenance Manual Download Page 24

                                     

 

FSE Series Electric Actuator 

Installation & Maintenance Manual   

 

 

 

24 

November 18, 2022 

www.atcontrols.com 

Engineering\documents\products\IOM\Iom08026.docx 

 

Modulating Controller 

General 

Issue 

Possible Problem 

Solution 

LED indicators 

(LD5-LD9) flash. 

 

Refer to PCB troubleshooting for 

Modulating controller below. 

Not controlling to 

position correctly. 

a.  Potentiometer failure causing actuator to 

not control to setpoint position or is 

providing abnormal feedback. 

b.  Wrong input signal type. 

c.  Modulating board failed and causing 

actuator to not operate, or only operating 

in single direction. 

a.  Replace with new potentiometer 

 

 

 

b.  Check DIP switch setting matches input 

signal type. 

c.  Replace with new modulating board. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for TRIAC FSE Series

Page 1: ...lectric Actuator Installation Maintenance Manual 1 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx FSE Series Spring Return Electric Actuator Installation and Maintenance Manual ...

Page 2: ...C On Off Controller two position 10 110V 220V AC 1 Phase Modulating Controller 11 CALIBRATION 12 Actuator Setup 12 Setting the fail spring released position 13 Setting the end spring compressed position 14 On Off Control Board Adjustment 16 Modulating Control Actuators Potentiometer Setting 16 Modulating Control Board Adjustement 17 1 Layout 17 2 Programming 17 3 DIP Switch Setting SW1 18 4 P4 Ter...

Page 3: ...islation shall be complied with In some cases the surface temperature may exceed 140 F 60 C Please check surface temperature before operation Installation Notices CAUTION For safety reasons do not remove or inspect the SPRING STRUCTURE Serious injury of damage may occur unless proper tools are used Operating by handwheel Do not use any tools to increase force on handwheel for operating as this can...

Page 4: ...els is in accordance with what was ordered Storage The actuator should be stored in a dry area with relative humidity less than 90 68 9 F 20 5 C and at temperatures between 4 F to 104 F 20 C to 40 C The product shall be stored with suitable protection from weather extreme vibration and corrosive substances that can damage the actuator Conduit plugs should not be removed until the actuator is ready...

Page 5: ...l No Max Torque N m Weight Kg Drive Size Inch mm Drive Depth Inch mm Mounting Flange ISO 5211 Manual Override FSE 440 50 27 669 17 1 181 30 F07 No FSE 1150 130 57 866 22 1 614 41 F10 No FSE 1770 200 95 1 063 27 1 772 45 F12 No FSE 2300 260 95 1 063 27 1 772 45 F12 No FSE 440MO 50 37 669 17 1 181 30 F07 Yes FSE 1150MO 130 74 866 22 1 614 41 F10 Yes FSE 1770MO 200 135 1 063 27 1 772 45 F12 Yes FSE 2...

Page 6: ...1 PHASE Model No FSE Max Torque Motor Power Operation Time Sec 90 Current Ratings 220VAC 1 Phase Nm In lb Motor 60Hz 50Hz Spring Run 60Hz 50Hz Lock 60Hz 50Hz 440 50 440 50W 8 9 3 0 7 0 6 1 1 1 2 1150 130 1150 130W 8 9 10 2 0 1 4 2 4 2 4 1770 200 1700 130W 13 15 15 2 0 1 4 2 4 2 4 2300 260 2300 130W 15 18 19 2 0 1 4 2 4 2 4 24V AC DC 1 PHASE Model No FSE Max Torque Motor Power Operation Time Sec 90...

Page 7: ...he designated fail position from the factory Make sure the valve and actuator are in the same position before mounting 1 If the actuator is to fail close on loss of power the valve must be in the closed position when mounting the actuator On the other hand if the actuator is to fail open on loss of power the valve must be in the open position when mounting the actuator Valve open for fail open act...

Page 8: ...on the valve or mount on the valve directly mount actuator to valve Securely tighten all bolts and screws once actuator screws have been started 5 Remove actuator cover CAUTION Be sure power is off at the main power box 6 Wire actuator using the wiring diagram inside cover 7 Turn on power to actuator CAUTION Use extreme caution as there are live circuits that could cause electrical shock or death ...

Page 9: ...ING DIAGRAM 110V 220V AC 1 Phase On Off Controller two position NOTE 1 Input power N connects to 1 L connects to 3 through a switch SW 2 The motor runs when switch SW is turned on The spring returns when switch SW is turned off 3 Connect input power L to 7 to power heater 4 Terminal block A B C D E F must use resistive load no greater than 5A at 250VAC ...

Page 10: ...8026 docx 24V AC DC On Off Controller two position NOTE 1 Input power N connects to 1 L connects to 3 through a switch SW 2 The motor runs when switch SW is turned on The spring returns when switch SW is turned off 3 Connect input power L to 7 to power heater 4 Terminal block A B C D E F must use resistive load no greater than 5A at 250VAC ...

Page 11: ...gineering documents products IOM Iom08026 docx 110V 220V AC 1 Phase Modulating Controller NOTE 1 Input signal 4 20mA 2 10V 1 5V 2 Output signal 4 20mA 2 10V 3 Terminal block A B C D E F must use resistive load no greater than 5A at 250VAC 4 P4 will come on when actuator does not operate after 15 seconds ...

Page 12: ...d Modulating Type controlled by mechanical stops When the actuator is powered the end position is determined by limit switches The actuator has been set and calibrated at the factory Most products will not require recalibration of these settings However these are general settings After valve and actuator are bolted together apply power to drive the actuator to its end spring compressed position Th...

Page 13: ...e fail position c Turn the buffer or end stop to adjust the stop point i FSE 440 one turn 2 3 degrees ii FSE 1150 to 2300 one turn 1 4 degrees d After the adjustment is completed tighten the hex nut replace the protection cover and securely tighten all cover screws If the buffer or end stop is adjusted LS2 limit switch must be reset accordingly with the following steps e Loosen the M3 cap screw of...

Page 14: ...fully open spring compressed position If the open stop point is not aligned with the valve or damper properly then it must be adjusted b Remove power so that the actuator returns to its fully closed spring released position c Loosen the M3 cap screw of cam TC1 with a 2 5mm hex key and adjust to increase or decrease the actuation angle FSE 440 FSE 1150 to FSE 2300 Fail open CCW unit FSE 440 FSE 115...

Page 15: ...on it stops is correct If it is correct ensure the cam TC1 is fully tightened If it is not correct remove power and readjust cam again f If auxiliary switches LS3 and LS4 will be used for feedback cams TC3 and TC4 need to be adjusted Full limit switch function is listed in table below Limit Switch Truth Table Switch Position Fail 0 Spring Released Intermediate End 100 Spring Compressed LS4 1 0 0 L...

Page 16: ...ion turn the actuator to the spring released position and follow the procedure below a Loosen the M5 set screw on the shaft sector gear b Rotate the sector gear clockwise or counterclockwise depending on the actuator fail direction to the position in the figures below c Tighten M5 set screw d If installing new potentiometer loosen potentiometer round gear set screw and with small screwdriver rotat...

Page 17: ...26 docx Modulating Control Board Adjustement 1 Layout Displayed board layout is for 110 220V Lamp Status Lamp Status LD1 Fully closed spring released LD6 Motor thermal protector active LD2 Fully open spring compressed LD7 Output signal short circuit LD3 Power LD8 Overcurrent in motor LD5 Wrong input signal LD9 Local setting mode 2 Programming ...

Page 18: ...ng ON OFF OFF ON OFF OFF OFF ON 4 20 mA Input ON OFF 1 5V Input OFF OFF 2 10V Input OFF ON 4 20mA Output OFF ON OFF 2 10V Output ON OFF ON Input 20mA 5V 10V to operate to fully open CCW position OFF Input 20mA 5V 10V to operate to fully closed CW position ON Loss of signal drive to fully open CCW ON OFF ON Loss of signal drive to fully closed CW ON ON OFF Loss of signal drive to fully closed CW OF...

Page 19: ...for fully open CCW position Input Signal Fully Open 90 Fully Closed 0 4 20 mA 4 mA 20 mA 1 5 V 1 V 5 V 2 10 V 2 V 10 V Input Signal Fully Open 90 Fully Closed 0 4 20 mA 20 mA 4 mA 1 5 V 5 V 1 V 2 10 V 10 V 2 V Lost Signal Position Switch State Fully Open 90 7 OFF 8 ON Fully Closed 0 7 ON 8 OFF In Place 7 ON 8 ON Lost Signal Position Switch State Fully Open 90 7 ON 8 OFF Fully Closed 0 7 OFF 8 ON I...

Page 20: ...devices for warning signal 5 Sensitivity Switch SW2 Switch SW2 is to adjust the sensitivity of the actuator When the sensitivity setting is higher the resolution of the input signal will be higher and the deadband will be smaller Excessively high sensitivity may cause the actuator to continuously hunt for position and eventually lead to the motor overheating which may cause the internal thermostat...

Page 21: ...al is correct If output signal is incorrect adjust VR2 until correct output signal is achieved b Press MODE once The OPEN setting is completed CLOSE setting a Press and hold DOWN button to operate actuator close until it has reached the fully closed spring released position and LD1 lights Supply the input signal 1V or 2V or 4mA b Press MODE once The CLOSE setting is completed After completing the ...

Page 22: ...que overload caused by the valve Actuator functions normally but motor is hot a Actuator operates too frequently and is exceeding duty cycle rating b Torque overload caused by valve c Wrong power supply a Adjust the system to reduce frequency of operation b If new check valve specifications If after in service check valve seats and replace if worn or damaged c Check the power supply Valve does not...

Page 23: ...rminal if necessary b Verify correct wiring c Provide independent power supply to actuator to avoid unstable supply power d Refer to actuator setup instructions e Remove power until the actuator fully returns to the spring release position and then resupply power f Replace with new limit switches g Check sizing is correct Verify there is no obstruction preventing actuator from returning to full sp...

Page 24: ...o PCB troubleshooting for Modulating controller below Not controlling to position correctly a Potentiometer failure causing actuator to not control to setpoint position or is providing abnormal feedback b Wrong input signal type c Modulating board failed and causing actuator to not operate or only operating in single direction a Replace with new potentiometer b Check DIP switch setting matches inp...

Page 25: ...e input range For example set for 2 10V input but 13 5V present Verify DIP switches set properly for the required input signal LD6 goes on Motor thermal protector active a Duty cycle is excessive b Contact of motor thermal protector MOT is disconnected LD7 goes on a Signal output short circuit b Output signal reversed c Input signal is reversed a Disconnect output signal wires to check LD7 turns o...

Page 26: ...Manual 26 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx Exploded Views Parts Lists Model FSE 440 FSE 440 Internal Exploded View 27 26 4 25 24 23 21 4 20 22 18 21 20 19 18 17 16 15 14 12 13 12 11 10 4 9 8 7 6 5 4 3 2 1 ...

Page 27: ... Screw ADC34 M3 4L 4 9 Capacitor S05057 220 4 5uf 350V 220V 1 10 Heater Mount Screw ADC465 M4 65L 1 11 Flat Washer CDZ4111 Ø4 1 12 Bakelite Slice OMA011 2 13 Heater OMS040 220V 1 14 Spacer OMS069 Ø6 5 Ø10 7L 1 15 Cam OMS196 Close 2 16 Cam S05044 Open 2 17 Set Screw S05052 M3 12L 4 18 Round Heads Phillips Screw ADC310 M3 10L 6 19 Label ABCDEF ABCDEF 1 20 Terminal Block OMS010 6P 2 21 Terminal Fixed...

Page 28: ...eries Electric Actuator Installation Maintenance Manual 28 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx FSE 440 External Exploded View 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ...

Page 29: ...ew ADB616 M6 16L 4 2 Spring Washer DDZ6 Ø6 4 3 Window Protection Cover S05009B Blue 1 4 Top Cover S05005B Blue 1 5 Cover Mount Screw ADB830 M8 25L 4 6 Spring Washer DDZ8 Ø8 4 7 Plastics Gasket S05042 1 8 Indicator Window S05041 PC 1 9 Window Bracket SE05040 1 10 Flush Head Screw ADD615 M6 15L 4 11 Indicator Mount Screw ADE48 M4 8L 1 12 Position Indicator OMS088 1 13 O Ring JZZAS262 AS262 1 14 Liqu...

Page 30: ...0 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx Model FSE 1150 FSE 1770 FSE 2300 FSE 1150 FSE 1770 FSE 2300 Internal Exploded View 23 20 22 24 2 29 28 27 4 16 26 19 25 14 13 8 7 5 6 9 10 12 30 23 3 14 15 22 4 11 1 21 17 18 20 ...

Page 31: ...d Off OMS119 4 10 PCB S05050 SA 176 1 11 PCB Mount Screw ADC34 M3 4L 4 12 Heater Mount Screw ADC565 M5 65L 1 13 Flat Washer CDZ5111 Ø5 1 14 Bakelite Slice OMA011 2 15 Heater OMS040 220V 1 16 Spacer OMS069 Ø6 5 Ø10 7L 1 17 Cam SE13043 2 18 Cam SE13044 2 19 Set Screw S05052 M3 12L 4 20 Round Heads Phillips Screw ADC310 M3 10L 6 21 Label ABCDEF ABCDEF 1 22 Terminal Block OMS010 6P 2 23 Terminal Fixed...

Page 32: ...ctric Actuator Installation Maintenance Manual 32 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx FSE 1150 FSE 1770 FSE 2300 External Exploded View 5 11 3 2 1 12 13 4 14 6 7 8 9 10 ...

Page 33: ...rotection Cover SE13009B Blue 1 4 Top Cover FSE 11505B Blue 1 5 Cover Mount Screw FSE 1150 1770 2300 ADB1030 ADB1235 M10 30L M12 35L 4 6 Spring Washer FSE 1150 1770 2300 DDZ10 DDZ12 Ø10 Ø12 4 7 Plastics Gasket S05042 1 8 Indicator Window S05041 PC 1 9 Window Bracket SE05040 1 10 Flush Head Screw ADD615 M6 15L 4 11 Indicator Mount Screw FSE 1150 FSE 1770 FSE 2300 ADE48 M4 8L 1 12 Position Indicator...

Page 34: ...Maintenance Manual 34 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx Model FSE 440MO FSE 440MO Internal Exploded View 4 9 17 21 20 18 26 8 7 5 6 4 4 27 4 25 24 23 3 22 21 20 19 18 16 15 14 12 13 12 11 10 2 1 ...

Page 35: ...unt Screw ADC34 M3 4L 4 9 Capacitor S05057 220 4 5uf 350V 220V 1 10 Heater Mount Screw ADC465 M4 65L 1 11 Flat Washer CDZ4111 Ø4 1 12 Bakelite Slice OMA011 2 13 Heater OMS040 220V 1 14 Spacer OMS069 Ø6 5 Ø10 7L 1 15 Cam OMS196 Close 2 16 Cam S05044 Open 2 17 Set Screw S05052 M3 12L 4 18 Round Head Philips Screw ADC310 M3 10L 6 19 Label ABCDEF ABCDEF 1 20 Terminal Block OMS010 6P 2 21 Terminal Fixe...

Page 36: ...Electric Actuator Installation Maintenance Manual 36 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx FSE 440MO External Exploded View 1 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ...

Page 37: ... Window Protection Cover S05009B Blue 1 4 Top Cover S05005B Blue 1 5 Cover Mount Screw ADB830 M8 25L 4 6 Spring Washer DDZ8 Ø8 4 7 Plastics Gasket S05042 1 8 Indicator Window S05041 PC 1 9 Window Bracket SE05040 1 10 Flush Head Screw ADD615 M6 15L 4 11 Indicator Mount Screw ADE48 M4 8L 1 12 Position Indicator OMS088 1 13 O Ring JZZAS262 AS262 1 14 Liquid Tight Stopper BM1P43 1 2 PS 2 15 Key Way FZ...

Page 38: ...mber 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx Model FSE 1150MO FSE 1770MO FSE 2300MO FSE 1150MO FSE 1770MO FSE 2300MO Internal Exploded View 19 3 2 23 22 24 20 7 29 28 4 27 26 25 5 11 10 9 8 6 4 30 23 22 21 20 17 18 16 14 15 14 13 12 1 ...

Page 39: ... Stand Off OMS119 4 10 PCB S05050 SA 176 1 11 PCB Mount Screw ADC34 M3 4L 4 12 Heater Mount Screw ADC565 M5 65L 1 13 Flat Washer CDZ5111 Ø5 1 14 Bakelite Slice OMA011 2 15 Heater OMS040 220V 1 16 Spacer OMS069 Ø6 5 Ø10 7L 1 17 Cam SE13043 2 18 Cam SE13044 2 19 Set Screw S05052 M3 12L 4 20 Round Head Philips Screw ADC310 M3 10L 6 21 Label ABCDEF ABCDEF 1 22 Terminal Block OMS010 6P 2 23 Terminal Fi...

Page 40: ...uator Installation Maintenance Manual 40 November 18 2022 www atcontrols com Engineering documents products IOM Iom08026 docx FSE 1150MO FSE 1770MO FSE 2300MO External Exploded View 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ...

Page 41: ...05B Blue 1 5 Cover Mount Screw FSE 1150 1770 2300 ADB1030 ADB1235 M10 30L M12 35L 4 6 Spring Washer FSE 1150 1770 2300 DDZ10 DDZ12 Ø10 Ø12 4 7 Plastics Gasket S05042 1 8 Indicator Window S05041 PC 1 9 Window Bracket SE05040 1 10 Flush Head Screw ADD615 M6 15L 4 11 Indicator Mount Screw ADE48 M4 8L 1 12 Position Indicator OMS088 1 13 O Ring FSE 1150 1770 2300 JZZG260 JZZG300 G260 G300 1 14 Liquid T...

Page 42: ...ion and maintenance of A T Controls products The user should read and understand the installation operation maintenance IOM instructions included with the product and train its employees and contractors in the safe use of A T Controls products in connection with the specific application While the information and specifications contained in this literature are believed to be accurate they are suppl...

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